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Optimum Optimill MZ 4S Manuals
Manuals and User Guides for Optimum Optimill MZ 4S. We have
1
Optimum Optimill MZ 4S manual available for free PDF download: Operating Manual
Optimum Optimill MZ 4S Operating Manual (120 pages)
Brand:
Optimum
| Category:
Power Tool
| Size: 6.99 MB
Table of Contents
Table of Contents
2
1 Safety
7
Glossary of Symbols
7
Rating Plate
7
Safety Instructions (Warning Notes)
8
Classification of Hazards
8
Other Pictograms
8
Intended Use
9
Reasonably Foreseeable Misuse
10
Avoiding Misuse
10
Possible Dangers Caused by the Milling Machine
11
Qualification of Personnel
11
Target Group
11
Authorized Persons
12
User Positions
13
Safety Devices
13
Lockable Master Switch
14
Emergency-Stop Push Button
14
Control Technical Protection
15
Polycarbonate Windows
15
Prohibition, Warning and Mandatory Signs
15
Safety Check
15
Personal Protective Equipment
16
Safety During Operation
17
Safety During Maintenance
17
Switching-Off and Securing the Milling Machine
17
Using Lifting Equipment
18
Mechanical Maintenance Work
18
Accident Report
18
Electronics
18
Inspection Deadlines
19
Clamping Devices for Workpieces and Tools
19
Environmental Protection and Water Conservation
19
2 Technical Specification
20
Electrical Connection
20
Spindle Seat
20
Spindle Drive
20
Vertical Spindle
20
Horizontal Spindle
21
Spindle Speeds
21
Horizontal Milling Table
21
Vertical Milling Table
21
Optional Pneumatic Tool Clamp PD 200
21
Dimensions - Dimensions, Installation Plan
21
Work Area
21
Dimensions
21
Emissions
22
Automatic Feed - Rapid Traverse
22
Coolant Equipment
22
Central Lubrication
22
Environmental Conditions
22
Tools and Tool Holding Fixtures
23
Dimensions, Installation Plan
24
3 Delivery, Interdepartmental Transport, Assembly and Commissioning
25
Notes on Transport, Installation, Commissioning
25
General Risks During Internal Transport
25
Unpacking the Machine
26
Standard Accessories
26
Transport
26
Load Attachment Point in Unpacked Condition
27
Set-Up and Assembly
27
Requirements Regarding the Installation Site
27
Machine Mounting
28
Anchor-Free Mounting
28
Anchored Mounting
29
First Commissioning
29
One-Component Paint
30
Cleaning the Machine
30
Lubrication and Oil Levels
30
Function Testing and Mounting of Accessories
30
Warming up the Machine
30
Electrical Connection
31
Regulated Drives in Connection with Residual Current Devices
32
Protection from Dangerous Shock Currents, Use of Elcbs
32
Current in the Protective Earth Conductor - Leakage Current
32
When the ELCB Triggers
33
4 Operation
34
Overview
34
Control Panel, Spindle Drive and Drive, Table Feed
35
Control Panel Spindle Gear
36
Direct Run
37
Safety
37
Operational Modes of the Machine
38
Switching on the Machine
38
Switching off the Machine
38
Resetting an Emergency Stop Condition
38
Power Failure, Restoring Readiness for Operation
38
Stopping the Machine in an Emergency
38
Selecting the Speed
39
Diagram for Determining Speeds
39
Setting the Spindle Speed and Start Spindle Rotation
39
Diagram for Determining Feed Rate
40
Milling Capacity of the Machine
41
Activate / Deactivate Automatic Table Feed
42
Switching the X - y - Z Axis Feed on
42
Switching the X - y - Z Axis Feed off
42
Y - Z Axis Rapid Traverse
42
Turning the Milling Head Vertically
43
Aligning the Milling Head
43
Fastening Horizontal Table
44
Clamping the Tool
45
Adjusting Spindle Guard
45
Optional Compressed Air Tool Clamp of the Vertical Spindle
46
Conversion to Horizontal Milling
46
Mounting Counter Bearing
48
Arbors for Side Milling Cutter
49
Central Lubrication
49
Conversion to Vertical Milling
50
Coolant
50
DP700 Quick Start Guide
51
5 Maintenance
54
Operating Material
54
Machine Lubricants
54
Cooling Lubricants
54
Safety
55
Preparation
55
Restarting
55
Repair
56
Customer Service Technician
56
Inspection and Maintenance
57
Cleaning the Chip Tray
60
Cleaning and Replacing of the Polycarbonate Windows
60
Cleaning the Electrical Cabinet
61
Refilling the Oil in the Central Lubrication System
61
Lubricating the Vertical Milling Head
62
Ball Screw, X Axis
62
Ball Screw, y Axis
63
Ball Screw, Z Axis
63
Filling, Checking Oil Tank, Main Gear
64
Checking, Filling Oil Tank, Horizontal Spindle
64
Clearance Adjustment of the Guide of the Machine Stand in the Z Axis
65
Play Adjustment of the Guide in the X Axis
66
Play Adjustment of the Guide in the y Axis
67
Adjusting the Spindle Bearing
68
Maintenance and Replacement of the Wiper
69
Cleaning the Cooling Lubricant Tank
69
Recommended Wearing Parts
69
Cooling Lubricants and Tanks
70
Inspection Plan for Water-Mixed Cooling Lubricants
71
6 Ersatzteile - Spare Parts
72
Ersatzteilbestellung - Ordering Spare Parts
72
Hotline Ersatzteile - Spare Parts Hotline
72
Service Hotline
72
Elektrische Ersatzteile - Electrical Spare Parts
72
Schaltplan - Wiring Diagram
72
Getriebe Allgemein - General Gear Box
73
Allgemeine Kreuzschlittenanordnung - General Cross Slide Assembly
75
Horizontales / Vertikales Spindelsystem - Horizontal / Vertical Spindle System
76
Vertikales Spindelgetriebe - Vertical Spindle Transmission
78
Vertikale Spindelbaugruppe - Vertical Spindle Assembly
79
Handgriff Spindelsystem - Spindle Handle System
80
Baugruppe Frästisch - Working Table Assembly
81
Handradsystem - Handle Wheel System
83
Baugruppe Maschinenrahmen - Machine Frame Assembly
84
Getriebesystem Z Achse - Z Axis Transmission System
85
Getriebesystem y Achse - y Axis Transmission System
86
Sattelbaugruppe - Machine Saddle Assembly
87
Horizontales Gegenlager - Horizontal Steady Device
89
Werkzeuge Horizontalbearbeitung - Horizontal Tools List
90
Schutzabdeckungen und Blechteile - Protective Covers and Sheet Metal Parts
91
Zentralschmierung - Lubrication System
92
Kühlmittelpumpe und Arbeitsleuchte - Cooling Pump and Work Lamp
93
Dreharm Bedienfeld - Rotate Arm Operation Panel
94
Schaltplan - Wiring Diagram
96
Option Druckluft Werkzeugspanner - Compressed Air Tool Spanner Option
102
Zubehör - Accessories
105
7 Malfunctions
110
8 Appendix 8.1 Copyright
112
8 Appendix
112
Changes
112
Liability Claims for Defects / Warranty
112
Product Follow-Up
112
Storage
113
Advice for Disposal / Options of Re-Use
114
Decommissioning
114
Disposal of New Device Packaging
114
Disposal of the Machine
114
Disposal of Electrical and Electronic Components
114
Disposal of Lubricants and Coolants
115
Disposal through Municipal Collection Facilities
115
Terminology/Glossary
115
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