Related Manuals for Hypertherm Powermax 125
Summary of Contents for Hypertherm Powermax 125
- Page 1 Torch Alignment Guide for Bevel Cutting ® Powermax125 and MAXPRO200™ Field Service Bulletin 81 1280 Revision 0 January 2021...
- Page 2 (Technical Service Email) © 2021 Hypertherm Inc. All rights reserved. Powermax, MAXPRO200, and Hypertherm are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. All other trademarks are the property of their respective holders.
- Page 3 Refer to the Safety and Compliance Manual (80669C) for more information. Purpose This Field Service Bulletin shows how to use the Hypertherm torch alignment guide accessory to do bevel cutting on a track burner with a Powermax125 or a MAXPRO200. Tools and materials needed 3/16 inch hexagonal key wrench ...
- Page 4 Torch Alignment Guide for Bevel Cutting Figure 1 – Torch alignment guide 1 Metric units (cm/mm) 4 English units (inches) 2 Torch clearance gauge for Air/Air processes 5 Torch clearance gauge for O /Air processes (MAXPRO200 only) 3 Set screw 811280 Field Service Bulletin Powermax125 / MAXPRO200...
- Page 5 Torch Alignment Guide for Bevel Cutting Assemble the torch alignment guide Before you use the torch alignment guide, attach the vertical piece to the horizontal piece Use the 2 screws given in the kit. Powermax125 / MAXPRO200 Field Service Bulletin 811280...
- Page 6 Your configuration can be different. Hypertherm recommends that you use a track burner that is compatible with plasma cutting so that you can get the best bevel cut results at the specified cut speeds. Use a remote start pendant for the plasma cutting system if the track burner cannot start and stop the plasma torch.
- Page 7 Torch Alignment Guide for Bevel Cutting 8. Install the correct cutting consumables on the machine torch. Refer to the Powermax125 and MAXPRO200 Bevel compensation cut charts on page 11. 9. Loosen the knobs or fasteners on the torch holder, as necessary. Put the torch in the holder and tighten.
- Page 8 Torch Alignment Guide for Bevel Cutting 13. Move the torch alignment guide so that the correct torch clearance gauge is in front of the torch. One torch clearance gauge is for Air/Air processes. The other gauge is for O /Air ...
- Page 9 Torch Alignment Guide for Bevel Cutting 14. Use the bevel compensation cut charts to find the correct edge offset value to use for the torch clearance. Clearance is the distance between the torch and the top of the workpiece. 15. Put the torch clearance gauge in the correct position, as follows: a.
- Page 10 Torch Alignment Guide for Bevel Cutting 17. Remove the torch alignment guide from the workpiece. 18. Move the tractor as necessary until the torch consumables are centered on the edge of the workpiece, as shown. Start to cut 1. Set the power to ON (I) for the track burner and for the plasma power supply. 2.
- Page 11 Torch Alignment Guide for Bevel Cutting Bevel compensation cut charts The following bevel compensation cut charts are given in metric and English units: Powermax125 – Mild steel – Air MAXPRO200 – Mild steel – 200 A – O Plasma / Air Shield ...
- Page 12 Torch Alignment Guide for Bevel Cutting Powermax125 – Mild steel – Air 220976 220977 220975 220997 220971 Shield Retaining cap Nozzle Swirl ring Electrode Metric Material Current Clearance Cut angle Cut speed Pierce delay Kerf offset Edge offset thickness Bevel type degrees mm/min seconds...
- Page 13 Torch Alignment Guide for Bevel Cutting MAXPRO200 – Mild steel – 200 A – O Plasma / Air Shield 420737 220935 420733 220488 420732 420823 Shield Retaining cap Nozzle Swirl ring Electrode Water tube Metric Material Current Clearance Cut angle Cut speed Pierce delay Kerf offset...
- Page 14 Torch Alignment Guide for Bevel Cutting MAXPRO200 – Mild steel – 200 A – O Plasma / Air Shield 420737 220935 420733 220488 420732 420823 Shield Retaining cap Nozzle Swirl ring Electrode Water tube English Material Current Clearance Cut angle Cut speed Pierce delay Kerf offset...
- Page 15 Torch Alignment Guide for Bevel Cutting MAXPRO200 – Mild steel – 200 A – Air Plasma / Air Shield 420737 220935 420734 220488 420732 420823 Shield Retaining cap Nozzle Swirl ring Electrode Water tube Metric Material Current Clearance Cut angle Cut speed Pierce delay Kerf offset...
- Page 16 Torch Alignment Guide for Bevel Cutting MAXPRO200 – Mild steel – 200 A – Air Plasma / Air Shield 420737 220935 420734 220488 420732 420823 Shield Retaining cap Nozzle Swirl ring Electrode Water tube English Material Current Clearance Cut angle Cut speed Pierce delay Kerf offset...
- Page 17 Torch Alignment Guide for Bevel Cutting MAXPRO200 – Mild steel – 130 A – O Plasma / Air Shield 420735 220935 420828 220529 420824 420823 Shield Retaining cap Nozzle Swirl ring Electrode Water tube Metric Material Current Clearance Cut angle Cut speed Pierce delay Kerf offset...
- Page 18 Torch Alignment Guide for Bevel Cutting MAXPRO200 – Mild steel – 130 A – O Plasma / Air Shield 420735 220935 420828 220529 420824 420823 Shield Retaining cap Nozzle Swirl ring Electrode Water tube English Material Current Clearance Cut angle Cut speed Pierce delay Kerf offset...
- Page 19 Torch Alignment Guide for Bevel Cutting MAXPRO200 – Mild steel – 130 A – Air Plasma / Air Shield 420735 220935 420829 220488 420824 420823 Shield Retaining cap Nozzle Swirl ring Electrode Water tube Metric Material Current Clearance Cut angle Cut speed Pierce delay Kerf offset...
- Page 20 Torch Alignment Guide for Bevel Cutting MAXPRO200 – Mild steel – 130 A – Air Plasma / Air Shield 420735 220935 420829 220488 420824 420823 Shield Retaining cap Nozzle Swirl ring Electrode Water tube English Material Current Clearance Cut angle Cut speed Pierce delay Kerf offset...