Hypertherm MAXPRO200 Manuals

Manuals and User Guides for Hypertherm MAXPRO200. We have 3 Hypertherm MAXPRO200 manuals available for free PDF download: Instruction Manual, Original Instructions Manual, Field Service Bulletin

Hypertherm MAXPRO200 Instruction Manual (105 pages)

Brand: Hypertherm | Category: Welding System | Size: 4.5 MB

Table of Contents
5
Safety

13
- Recognize Safety Information
  13
- Follow Safety Instructions
  13
- Electrical Hazards
  13
- Electric Shock Can Kill
  14
- Cutting Can Cause Fire or Explosion
  15
  - Fire Prevention
    15
  - Explosion Prevention
    15
- Toxic Fumes Can Cause Injury or Death
  16
- Grounding Safety
  17
- Static Electricity Can Damage Circuit Boards
  17
- Compressed Gas Equipment Safety
  18
- Gas Cylinders Can Explode if Damaged
  18
- A Plasma Arc Can Cause Injury and Burns
  18
- Arc Rays Can Burn Eyes and Skin
  19
- Pacemaker and Hearing Aid Operation
  20
- Noise Can Damage Hearing
  20
- A Plasma Arc Can Damage Frozen Pipes
  20
- Dry Dust Collection Information
  21
- Laser Radiation
  22
- Symbols and Marks
  23
- Additional Safety Information
  24
- Warning Labels
  24
Electromagnetic Compatibility (EMC)

27
- Introduction
  27
- Installation and Use
  27
- Assessment of Area
  27
- Methods of Reducing Emissions
  27
  - Mains Supply
    27
Contents

28
- Maintenance of Cutting Equipment
  28
- Cutting Cables
  28
  - Equipotential Bonding
    28
  - Earthing of the Workpiece
    28
- Screening and Shielding
  28
Warranty

29
- Attention
  29
- General
  29
- Patent Indemnity
  30
- Limitation of Liability
  30
- National and Local Codes
  30
- Liability Cap
  30
- Insurance
  30
- Transfer of Rights
  30
Product Stewardship

31
Environmental Stewardship

35
Specifications

37
- System Description
  37
  - General
    37
  - Power Supply
    37
  - Ignition Console
    37
  - Torch
    37
  - Gas System
    37
    
    Cooling System
    39
  - System Gas Requirements
    39
  - Power Supply
    40
  - Mechanized Torches
    41
    
    Straight Torch - 428024
    41
    
    Quick-Disconnect Torch - 428027 or 428028
    42
  - Hand Torches
    43
    
    Degree Hand Torch - 420108
    43
    
    Degree Hand Torch - 420107
    44
Installation

45
- Upon Receipt
  45
- Claims
  45
- Installation Requirements
  45
- Noise Levels
  45
- Placement of System Components
  46
- Supply Gas Hoses
  47
- Recommended Grounding and Shielding Practices
  48
Contents

70
- Fill the Power Supply with Coolant
  70
- Connect the Supply Gases
  71
  - Air/Air Cutting
    71
  - N 2 /N 2 Supply Gas Connection
    71
  - O 2 /Air Supply Gas Hook up
    71
- Gas Requirements
  75
  - Setting the Supply Gas Regulators
    75
- Gas Regulators
  76
- Supply Gas Plumbing
  77
- Supply Gas Hoses
  78
  - Air
    78
  - Oxygen
    78
  - Nitrogen
    78
Operation

79
- Daily Start-Up
  79
- Controls and Indicators
  80
- Power Supply Operation
  81
  - General
    81
  - 3-Digit Display Functions
    82
  - Choosing a Cutting Process
    83
- Handheld Cutting
  84
  - Specifications
    84
  - Consumable Selection and Gas Settings
    84
  - Starting a Cut
    84
  - Piercing
    85
- Gouging
  86
  - Specifications
    86
  - Gouging Safety
    86
  - Gouge a Workpiece
    86
  - Gouging Techniques
    87
    
    Straight Gouging
    87
    
    Side Gouging
    88
  - Gouge Profiles and Metal Removal Rates
    89
  - Varying the Gouge Profile
    90
- Cutting Parameters
  90
- Mechanized Consumables
  90
- Hand Held Torch Consumables
  90
  - Hand Held Cutting and Gouging Consumable Selection
    91
    
    Mild Steel
    91
    
    Stainless Steel
    92
  - Aluminum
    93
- Install and Inspect Consumables
  94
  - Install Consumables
    94
  - Inspect Consumables
    95
- Torch Maintenance
  96
  - Routine Maintenance
    96
  - Quick-Disconnect Maintenance
    96
  - Maintenance Kit
    96
  - Torch Connections
    97
    
    Quick-Disconnect Torch
    97
    
    Straight Torch
    97
  - Replace the Torch Water Tube
    98
- Common Cutting Faults
  99
  - Machine Torch
    99
  - Hand Torch
    99
- Optimizing Cut Quality
  100
  - Tips for Table and Torch
    100
  - Plasma Setup Tips
    100
  - Maximize the Life of Consumable Parts
    100
  - Additional Factors of Cut Quality
    101
    
    Cut Angle
    101
    
    Dross
    102
    
    How to Increase Cutting Speed
    102
    
    Straightness of the Cut Surface
    102
  - Estimated Kerf-Width Compensation
    103
    
    Metric
    103
    
    English
    104
- Cut Charts
  105

Hypertherm MAXPRO200 Original Instructions Manual (22 pages)

Extreme Bevel Cut Charts

Brand: Hypertherm | Category: Welding System | Size: 7.95 MB

Table of Contents
10
Cut Charts
15
Overview
15
- Extreme Bevel Consumables
  15
- Recommended Torch-Pivot Lengths
  16
  - Clearance
    16
  - Maximum Torch Angle
    17
  - Effective Thickness
    17
Extreme Bevel Cut Charts
19

Hypertherm MAXPRO200 Field Service Bulletin (20 pages)

Brand: Hypertherm | Category: Welding System | Size: 1.43 MB

Hypertherm Categories

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More Hypertherm Manuals

Hypertherm MAXPRO200 Manuals

Hypertherm MAXPRO200 Instruction Manual (105 pages)

Table of Contents

Safety

Electromagnetic Compatibility (EMC)

Contents

Warranty

Product Stewardship

Environmental Stewardship

Specifications

Installation

Contents

Operation

Hypertherm MAXPRO200 Original Instructions Manual (22 pages)

Table of Contents

Hypertherm MAXPRO200 Field Service Bulletin (20 pages)

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