BraunAbility Simple Stow Infloor Service Manual

BraunAbility Simple Stow Infloor Service Manual

Dodge ramp wheelchair accessible vehicle

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Service Manual
631 West 11th Street, P.O. Box 310, Winamac, IN 46996, USA
Phone: 1-574-946-4139 • 1-800-THE-LIFT
507998 Rev A
February 2019
Dodge
Simple Stow™
Infloor Ramp
Wheelchair
Accessible Vehicle
®
• www.braunability.com™
W ARNING
Read manual
before servicing.
Failure to do so
may result in
serious bodily
injury and/or
property damage.

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Summary of Contents for BraunAbility Simple Stow Infloor

  • Page 1 Infloor Ramp Wheelchair Accessible Vehicle W ARNING 631 West 11th Street, P.O. Box 310, Winamac, IN 46996, USA Phone: 1-574-946-4139 • 1-800-THE-LIFT ® • www.braunability.com™ Read manual before servicing. Failure to do so may result in serious bodily injury and/or 507998 Rev A property damage.
  • Page 2 Refer to the Limited Warranty Booklet for detailed terms and provisions. When processing any war- service technician. ranty claims (parts, repairs, etc.), all requests must Failure to do so may be processed through the BraunAbility Aftersales result in serious bodi- ® department. A Return Material Authorization (RMA)
  • Page 3: Table Of Contents

    Contents Safety Precautions ..........2 Exploded Views Towing and Transporting ........3 Exploded View - Simple Stow Infloor Ramp - Cover Assembly ....23B, 24B Maintenance Parts List - Simple Stow Infloor Maintenance ..........4, 5 Ramp - Cover Assembly ......25 Maintenance and Lubrication Parts List - Simple Stow Infloor Schedule ..........6-10 Ramp - Platform Assembly ......26 Component Diagram - Top View Exploded View - Simple Stow Infloor Ramp System ..........
  • Page 4: Safety Precautions

    Replacement parts must be BraunAbility authorized parts. in serious bodily injury and/or prop- Do not use accessory devices not authorized by BraunAbility. erty damage. Keep clear of area in which ramp operates. Never modify (alter) a BraunAbility lowered floor wheelchair accessible vehicle. Failure to follow these safety precautions may result in serious bodily injury and/or property damage.
  • Page 5: Towing And Transporting

    Towing and Transporting Towing with a Lowered Floor Vehicle Use of a lowered floor vehicle for towing is prohibited. Transporting a Lowered Floor Vehicle BraunAbility lowered floor vehicles should be transported on a trailer rather than towed with one set of wheels suspended and the other set of wheels remaining in road contact. Trailer Transport...
  • Page 6: Maintenance

    Contact your sales thorized service representatives preventive maintenance proce- representative or call 1-800-488- who have attended the Mobility dures will ensure trouble-free 0359. One of our BraunAbility Service Excellence training pro- ® operation and increase the Customer Care representatives gram (MSE certified).
  • Page 7 Recording this information provides verification that main- tenance has been performed as scheduled. Failure to do so may void your BraunAbility mobility ® warranty. Maintenance procedures will vary according to the specific lowered floor and ramp configuration.
  • Page 8: Maintenance And Lubrication Schedule

    These intervals are a general assembly removed, perform tive or call 1-800-488-0359. A guideline and will vary accord- the maintenance and lubrica- BraunAbility Customer Experi- ing to frequency of use and tion procedures outlined in the ence representative will direct conditions. Exposure to severe “5,000 miles or 6 Month Inter-...
  • Page 9 Maintenance Maintenance and Lubrication Schedule Simple Stow Infloor Ramp Plastic guide blocks, front & rear Inspect for excessive wear. Replace, apply white lithium grease. Hinged ramp barriers/ramp barrier Inspect for damage, bending or missing rub- springs ber bumpers. Replace or otherwise correct...
  • Page 10 Maintenance Maintenance and Lubrication Schedule General Items Wheelchair tiedown straps, occupant Inspect strap and belt assemblies frequently. restraint belts and tie down track Any defects such as strap/belt cuts, fraying or malfunctioning call for replacement of the entire strap/belt assembly. “L” track must be clean and not worn, bent or otherwise dam- aged (prohibiting proper strap/belt attach- ment).
  • Page 11 Maintenance Maintenance and Lubrication Schedule Simple Stow Infloor Ramp Continued (top cover not removed) Inspect driver side threshold plate, passen- Tighten or replace any loose or missing ger side threshold plate and rear trim plate fasteners (ramp top cover/floor assembly securement) Ramp floor threshold transition plate (flap) Clean and lubricate with light oil. Tighten or...
  • Page 12 Maintenance Maintenance and Lubrication Schedule 30,000 Repeat all previously listed preventative, Miles or inspection, lubrication and maintenance pro- 3 Year cedures at 5,000 Miles or 6 month intervals. Intervals (48,000 km) Page 10...
  • Page 13: Ramp System

    Maintenance Component Diagram - Top View Ramp System Ramp Activation Stow/Deploy Guide Block Rigid Cable Ramp Block Platform/ Front Front Guide Carriage Block Hinge Rear Activation Block Rear Ramp Carriage Hinged Ramp Barrier & Springs Ramp Platform Page 11...
  • Page 14: Component Diagram - Bottom View Ramp System

    Maintenance Component Diagram - Bottom View Ramp System Rigid Cable Securement Weld Nut CAM Arm & Roller CAM Arm & Roller Page 12...
  • Page 15: Troubleshooting Diagnosis Chart

    Wiring repair procedures sales representative or call 1-800- diagrams are provided to aid in must be performed 946-7513. A BraunAbility After- troubleshooting. A Repair Parts as specified by an sales representative will direct section with exploded views and...
  • Page 16 Troubleshooting FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 2.11 Door not fully open Open door fully or see 1.20 2.10 Ramp Contacts Door 2.21 Missing, loose or damaged: Realign, tighten, replace damaged • Ramp floor threshold parts or otherwise correct as needed transition plate (flap) hinge • Outboard cassette mounted rollers (under ramp) •...
  • Page 17 Troubleshooting FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 4.11 See 1.10 4.10 Faulty 4.00 Operation DOOR (CLOSE) 4.20 4.21 See 1.10 Door Does Not 4.22 Ramp obstructing door Check ramp stow hold catch, correct Close Fully as needed 5.11 Poor ground connection Clean and tighten 5.10 5.00...
  • Page 18 Troubleshooting FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 8.11 See 5.00 8.10 8.12 Door not open Open door No ON 8.13 Faulty light Replace Operation 8.14 Entrance light harness Connect, repair or replace 8.00 disconnected or damaged ENTRANCE LIGHTS 8.21 Door not closed Close door 8.20 8.22 See 5.00 and 8.14...
  • Page 19: Ramp Cover Removal

    Ramp Cover Removal Simple Stow Infloor Ramp Cover Removal The infloor ramp assembly is accessible by remov- Note: To access front threshold securement ing the top cover. screw, B-Pillar interior panel must be removed. Note: If equipped with optional mid-point seat, 3. Remove the rear trim plate. The trim plate is remove the seat and associated hardware. secured with (6) screws.
  • Page 20: Below Floor Obstructions

    Below Floor Obstructions Below Floor Obstruction Detail & Guidelines When installing aftermarket equip- ment in a conversion, Color Key obstructions below the floor must be avoided. Obstructions include OEM Wiring wiring, fuel system, brake lines, etc. In- Braun Wiring stallers must be aware of these obstructions.
  • Page 21: Auxiliary Power Supply

    Auxiliary Power Supply Auxiliary Power Supply dealer-installed auxiliary electri- cal device(s). Fuse block details and specifications are provided Do not connect below. The fuse blocks are lo- auxiliary devices to cated at the bottom of the center vehicle battery. Doing console. so may result in dam- age to electrical sys- Below Floor Obstructions: tem and/or electronic...
  • Page 22: Wiring Diagram - Light Bars

    Wiring Diagram - Light Bars 16-COND WIRE CODE 16-COND WIRE CODE COLOR FUNCTION VOLT COLOR FUNCTION VOLT NOT USED NOT USED BK 18G Ground BK 18G Ground YL 18G YL 18G Liftgate Switch Sense Liftgate Switch Sense NOT USED NOT USED YL 18G Slide Door Lockout YL 18G...
  • Page 23: Driver Seat

    Wiring Diagram - Public Use Driver Seat Wiring Diagram - Chrysler 2011 & Up Minivan Conversion - Public Use - Driver Seat GROUND BK - 16G (B-PILLAR) 24-COND WIRE CODE FRONT FUSE COLOR FUNCTION COLOR FUNCTION COLOR FUNCTION LT BL/BL Seat Position - GROUND BLOCK (3 AMP)
  • Page 24: Passenger Seat

    Wiring Diagram - Public Use Passenger Seat Wiring Diagram - Chrysler 2013 & Up Minivan Conversion - Public Use - Passenger Seat GROUND GROUND BK - 16G (B-PILLAR) (CONSOLE) 14-COND WIRE CODE COLOR FUNCTION COLOR FUNCTION PK/OR Active Head Rest LT GN/GY Seat Airbag + VT/DK BL...
  • Page 25: Door Switch & Canister Harness

    Wiring Diagram - Chrysler 2011 & Up Minivan Conversion - Public Use Wiring Diagram - Fuse Panel, Lighting, Alarm, Door Switch & Canister Harness VOLTAGE NOTES 16-COND WIRE CODE E51091A COLOR FUNCTION VOLT COLOR FUNCTION VOLT All voltage are in respect to ground. NOT USED YL 18G UGDO Enable...
  • Page 26 Exploded View - Simple Stow Infloor Ramp - Cover Assembly AI/fold-out art 1-92 Page 23B Page 24B...
  • Page 27: Exploded Views

    Exploded Views Part List - Simple Stow Infloor Ramp - Cover Assembly Item Qty. Description Part Number Item Qty. Description Part Number WMT-TRACK ANCHOR-CENTER/RAMP COVER 508060WBM SCREW #10-32 X 3/8 BHSCS AUTO BLACK 30377 TRACK-L/Q-STRAINT M-SERIES/5” 51883-05 BOLT 1/4 20 X 1/2 BUTTON HD SOC AUTO BLACK...
  • Page 28: Ramp - Platform Assembly

    Exploded Views Parts List - Simple Stow Infloor Ramp - Platform Assembly Item Qty. Description Part Number NUT #10 32 W / LOCKWASHER AUTO BLACK 18349 BUMPER RUBBER RECES.31/32 OD 10950 INFLOOR RAMP RT/ADA 505000DS SCREW-#10-32 X 1/2 BUT.HD-HX SK 17193 HINGE -SS .090 X 1.0 X 2.25 X 50 - 90DEG STOPS...
  • Page 29: Ramp - Platform Assembly

    Exploded View - Simple Stow Infloor Ramp - Platform Assembly Page 27A Page 28A...
  • Page 30 Exploded View - Simple Stow Infloor Ramp - Carriage Assembly AI/fold-out art 1-92 Page 27B Page 28B...
  • Page 31: Ramp - Carriage Assembly

    Exploded Views Part List - Simple Stow Infloor Ramp - Carriage Assembly Item Qty. Description Part Number Item Qty. Description Part Number RAMP CARRIAGE - ADA MANUAL IF 507713WBK SPRING STEEL-1095 BLUED/0.062” X 2” X 8” EC40074 LINEAR GUIDE BEARING BLOCK...
  • Page 32: Ramp - Cassette

    Exploded Views Parts List - Simple Stow Infloor Ramp - Cassette Item Qty. Description Part Number LINEAR GUIDE RAIL - PBC LINEAR EC90067 RISER - IF CATCH 506333 CATCH = IF RAMP 507825 STOP PLATE 507834BM WASHER - 14 LOCK AUTO-BLACK 10067 BOLT 1/4-20 X 2"...
  • Page 33: Ramp - Cassette

    Exploded View - Simple Stow Infloor Ramp - Cassette Page 31A Page 32A...
  • Page 34: Replacement Parts - Hvac Lines

    Replacement Parts - HVAC Lines AI/fold-out art 1-92 Heating Lines AC Lines 506368 - Supply 506360 - Pressure 506368 - Return 506359 - Return Page 31B Page 32B...
  • Page 35: Replacement Parts - Exterior Panels

    Replacement Parts Replacement Parts - Exterior Panels E51722-13XT-STEPKS E51724-13XT E51726-13XT E51727-13XT E51725-13XT E51723-13XT-STEPKS Page 33...
  • Page 36: Dimensions

    Dimensions Dimensions - Dodge - Simple Stow Infloor Ramp 1,000 lb Ramp Capacity All dimensions are for reference only. Simple Stow™ Infloor Ramp Door Opening Usable Width (Slide Door) 31-1/2” Door Opening Usable Height (Slide Door) 56-1/4” Interior Height at Center of Van 61”...
  • Page 38 ® © 2019 BraunAbility. All rights reserved. All illustrations, descriptions and specifications in this document are based on the latest product information at the time of publication. The Braun Corporation reserves the right to make changes at any time without notice.

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Simple stow

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