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BraunAbility Simple Stow Service Manual

Side-entry infloor ramp built on the chrysler pacifica / voyager
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518231 Rev A
January 2024
Service
Manual
Side-Entry
Simple Stow
Infloor Ramp
built on the
Chrysler
Pacifica / Voyager
Read manual
before servicing.
Failure to do so
may result in
serious bodily
injury and/or
property damage.
™

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Summary of Contents for BraunAbility Simple Stow

  • Page 1 Service Manual Side-Entry Simple Stow ™ Infloor Ramp built on the Chrysler Pacifica / Voyager Read manual before servicing. Failure to do so may result in serious bodily injury and/or 518231 Rev A property damage. January 2024...
  • Page 2 When processing any war- Failure to do so may ranty claims (parts, repairs, etc.), all requests must result in serious be processed through the BraunAbility Aftersales ® bodily injury and/or department. A Return Material Authorization (RMA) property damage.

  • Page 3: Table Of Contents

    CONTENTS Safety Precautions ..........2 Exploded Views Towing and Transporting ........3 Exploded View - Simple Stow™ Manual Infloor Ramp - Platform Assembly ....37B / 38B Maintenance Parts List - Simple Stow™ Manual Infloor Maintenance ..........4, 5 Ramp - Platform Assembly ......39 Maintenance and Lubrication Part List - Simple Stow™ Manual Infloor Schedule ..........6-12 Ramp - Cover - Carriage - Threshold Assembly ............

  • Page 4: Safety Precautions

    Replacement parts must be BraunAbility authorized parts. in serious bodily injury and/or prop- Do not use accessory devices not authorized by BraunAbility. erty damage. Keep clear of area in which ramp operates. Never modify (alter) a BraunAbility lowered floor wheelchair accessible vehicle. Failure to follow these safety precautions may result in serious bodily injury and/or property damage.

  • Page 5: Towing And Transporting

    Aftermarket trailer tow packages are prohibited. Transporting a Lowered Floor Vehicle Trailer Transport BraunAbility lowered floor vehicles should be transported on a trailer rather than towed with one set of wheels suspended and the other set of wheels remaining in road contact.

  • Page 6: Maintenance

    Contact your sales thorized service representatives preventive maintenance proce- representative or call 1-800-488- who have attended the Mobility dures will ensure trouble-free 0359. One of our BraunAbility Service Excellence training pro- ® operation and increase the Customer Care representatives gram (MSE certified).
  • Page 7 Recording this information provides verification that main- tenance has been performed as scheduled. Failure to do so may void your BraunAbility mobility ® warranty. Maintenance procedures will vary according to the specific lowered floor and ramp configuration.

  • Page 8: Maintenance And Lubrication Schedule

    Contact your sales representa- cedures to be performed more Clean specified components and tive or call 1-800-488-0359. A often than specified. the surrounding area before ap- BraunAbility Customer Care plying lubricants. When replacing representative will direct you to Many infloor ramp components lubricated components, be sure an authorized service technician...
  • Page 9 MAINTENANCE Preventive Simple Stow™ Infloor ramp platform, cas- Inspect for obstructions or debris such as Maintenance sette and lower door track dirt, mud, snow, ice, etc. and clean (wipe clean, vacuum or blow out debris using com- Weekly pressor). Avoid blowing debris into cassette. Resecure, repair or replace Wheelchair tiedown straps, occupant Inspect strap and belt assemblies frequently.
  • Page 10 MAINTENANCE Verify Ramp Function Check that the ramp can be fully deployed and stowed when operated as specified in the operator’s manual. Full deploy and full stow are each indicated by the transition flap (item 24 - page 41A/42A) dropping into contact with the top surface of the ramp platform. Ramp operation should not require excessive force or speed. If full stow or full deploy cannot be achieved, consult the trou- bleshooting section of this service manual.
  • Page 11 MAINTENANCE vehicle. At each side of the vehicle inspect Continued the linear guide end stop (item 8 - page 41A/42A) and the linear guide rail (item 6 - page 41A/42A) to ensure they are still securely fastened to the underside of the ramp cover.
  • Page 12 MAINTENANCE Many infloor ramp components are accessible only by removing the ramp cover. Unless a problem with an infloor ramp has occurred, or the ramp system is being exposed to abnor- mally severe service conditions, removal of the ramp cover for routine inspection and clean- ing procedures is not recommended. For routine inspection and maintenance procedures see the “Interior Cover Not Removed” section of this service manual. IMPORTANT: The linear guide rail and carriage are attached to the underside of the ramp cover.
  • Page 13 MAINTENANCE ramp cover. Resecure, replace, or correct as Continued needed. Inspect the end stop bumpers (item 9 - page 41A/42A) for excessive wear. Some wear in bumpers is normal and expected. The bumpers should be preventing metal-to- metal contact between the linear guide bear- ing and end stop bracket.
  • Page 14 MAINTENANCE ward until the carriage guide blocks (item 20 Continued - page 41A/42A) engage the transition flap Manual guide flange. The guide blocks should be Ramp making light contact with the guide flange. Interior If necessary, loosen the guide block fasten- Cover ers, adjust, and re-tighten. Inspect the ramp Removed carriage rollers (item 18 - page 41A/42A) for wear, damage, improper operation, or any abnormal condition.
  • Page 15 INTENTIONAL BLANK PAGE Page 13...

  • Page 16: Troubleshooting Diagnosis Chart

    Correct the problem if possible. injury and/or property The cause of the problem can If the problem continues, contact damage. be determined by locating the BraunAbility Customer Care at function and related symptom in 1-800-488-0359. FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 1.11 Misalignment, deformation, wear...
  • Page 17 TROUBLESHOOTING FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 2.10 2.11 Door not fully open Open door fully or see 1.20 Ramp Contacts Door 2.21 Obstructions in ramp cassette Check for foreign matter or debris (page 41B/42B) in the ramp cassette – clear any obstructions 2.22 Transition flap hinge binding (item Clean, lubricate, realign, or replace...
  • Page 18 TROUBLESHOOTING FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 2.51 End stop bumper missing or Replace as-needed 2.50 Continued (item 9 - excessively worn Ramp 2.00 page 41A/42A). Deploys INFLOOR to Far RAMP DEPLOY 3.10 3.11 See 2.21 – 2.31 High Ramp Stow Force / Mechanical 3.00...
  • Page 19 TROUBLESHOOTING FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 6.11 See 5.00 6.00 6.10 6.12 Faulty alarm Replace alarm BACKUP 6.13 Backup alarm harness discon- Connect, repair or replace ALARM Operation nected or damaged 8.11 See 5.00 7.10 8.12 Park interlock (door jamb) switch Connect, repair or replace No Interlock harness disconnected or damaged...

  • Page 20: Infloor Ramp Cover Removal

    INFLOOR RAMP COVER REMOVAL Simple Stow™ Infloor Ramp Cover Removal The infloor ramp assembly is accessible by remov- 2. Remove passenger slide door energy chain ing the top cover. from energy chain support bracket. Cut zip tie and pop energy chain off bracket. Note: If equipped with optional mid-point seat, remove the seat and associated hardware.
  • Page 21 INFLOOR RAMP COVER REMOVAL Simple Stow Infloor Ramp Cover Removal ™ 6. Remove the rear trim plate. The trim plate is 8. The cover assembly consists of the cover / secured with (4) screws and washers. ramp transition flap / passenger slide door threshold / transition flap / ramp carriage / 7. Remove the ramp top cover. The cover is se- ramp track and the (2) 5"...
  • Page 22 INFLOOR RAMP COVER REMOVAL Simple Stow™ Infloor Ramp Cover Removal Many of the ramp components are part of the ramp cover assembly. Assembly shown here flipped over to provide access to these components. 9. To install the ramp cover, reverse the removal procedure. Ramp Guide Rail...
  • Page 23 INTENTIONAL BLANK PAGE Page 21...

  • Page 24: Below Floor Obstructions

    BELOW FLOOR OBSTRUCTIONS Below Floor Obstruction Detail & Guidelines BraunAbility Below Floor Obstructions ® When installing an electrical tie-down, power seat or other Color Key auxiliary device, ob- Exhaust structions below the Exhaust Manifolds/ floor must be avoided. System Catalytic Obstructions include Converters...

  • Page 25: Auxiliary Power Supply

    AUXILIARY POWER SUPPLY Auxiliary Power Supply Two fuse blocks are provided as an auxiliary power source for dealer-installed auxiliary electrical Do not connect device(s). Fuse block details and auxiliary devices to specifications are provided below. vehicle battery. Doing The fuse blocks are located at the so may result in dam- bottom of the center console.
  • Page 26 INTENTIONAL BLANK PAGE Page 24...

  • Page 27: Wiring Diagram - Driver Seat Manual

    WIRING DIAGRAM - DRIVER SEAT - MANUAL C411 Body Driver 6 PIN Harness Seat Connector Folding Switch 3 4 5 6 LOCATION KEY 1 2 3 4 5 6 511639A 508449A BODY SEAT FUNCTION FUNCTION SIDE SIDE A942 2.0MM A942 2.0MM Z915 Battery PWR - CB1 R263...

  • Page 28: Wiring Diagram - Driver Seat Power

    WIRING DIAGRAM - DRIVER SEAT - POWER C411 Body Driver C411 Driver 6 PIN Harness Seat Seat Connector Folding Connector Switch 3 4 5 6 LOCATION KEY AI/fold-out art 1 2 3 4 5 6 1-92 511639A 507704A BODY SEAT FUNCTION FUNCTION A942 2.0MM...

  • Page 29: Wiring Diagram - Airbag Overlay Driver Side

    WIRING DIAGRAM - AIRBAG OVERLAY - DRIVER SIDE DRAWING NOTES BraunAbility DRV Seat DRV Seat DRV Seat 2 PIN 2 PIN 2 PIN 2 PIN Airbag Belt Belt Belt D-Pillar Replicator 1. All connector call outs 12 PIN Retractor Retractor...

  • Page 30: Wiring Diagram - Bcm Driver Side

    WIRING DIAGRAM - BCM - DRIVER SIDE Data 4 PIN 2 PIN ADA Door Recorder Ajar Tap BLACK BLACK 44 45 Black 26 27 28 30 31 32 36 37 Mating Box 25 26 27 28 29 30 31 32 33 36 37 C/E B CM 12 13...

  • Page 31: Wiring Diagram - C600 - Driver Side

    WIRING DIAGRAM - C600 - DRIVER SIDE DRAWING NOTES 1. All connector call outs WHITE are in respect to the C600 Door terminal insertion view. 12 13 Connector 2. All wires are 0.35MM, 14 15 16 unless noted (Color ID 17 PIN field).

  • Page 32: Wiring Diagram - C650 - Passenger Side

    WIRING DIAGRAM - C650 - PASSENGER SIDE DRAWING NOTES WHITE 1. All connector call outs are in respect to the C650 Door terminal insertion view. 12 13 Connector 2. All wires are 0.35MM, 14 15 16 unless noted (Color ID 17 PIN field).

  • Page 33: Wiring Diagram - C315 Passenger Side

    WIRING DIAGRAM - C315 - PASSENGER SIDE DRAWING NOTES To: 508454A 2 PIN LOCATION KEY (Passenger AB Overlay) 1. All connector call outs are in respect to the terminal insertion view. 2. All wires are 0.35MM, unless noted (Color ID field).

  • Page 34: Wiring Diagram - Passenger Seat Seat Side

    WIRING DIAGRAM - PASSENGER SEAT - SEAT SIDE YELLOW WHITE Passenger Passenger 12 13 12 13 Seat C412A Seat C414A 14 15 16 14 15 16 17 PIN 17 PIN 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 AI/fold-out art LOCATION KEY...

  • Page 35: Wiring Diagram - Passenger Seat Wall Side

    WIRING DIAGRAM - PASSENGER SEAT - WALL SIDE Seat Belt Seat Belt Seat Belt B-Pillar 2 PIN 2 PIN 2 PIN 2 PIN DRAWING NOTES Retractor Load Anchor Impact Tensioner Limiter Tensioner Sensor 1. All connector call outs are in respect to the terminal insertion view.
  • Page 36 WIRING DIAGRAM - PASSENGER SEAT - WALL SIDE 14 PIN 3 PIN 2 PIN 8 PIN OEM C414B OEM C464A To: 508451A To: BraunAbility To: 508452A (Passenger Side Connector Connector (Passenger Side Airbag 13 12 10 9 C650 Harness) Replicator...
  • Page 37 R160_A R160_A R140_A R140_A R140_A 10 PIN 5 PIN 5 PIN To: BraunAbilty To: BraunAbility Comfort Seat & Comfort Seat & 1 2 3 4 5 Park Interlock Ignition Relay Steering Wheel Steering Wheel 6 7 8 9 10 Module...

  • Page 38: Wiring Diagram - Lights

    WIRING DIAGRAM - LIGHTS 2 PIN 2 PIN 2 PIN 2 PIN Passenger Passenger Passenger Driver Step Light A/B-Pillar Rear Interior Rear Interior Interior Light Panel Light Panel Light AI/fold-out art 16 PIN DRAWING NOTES To: C322 1-92 (Headliner 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16...

  • Page 39: Extension Harnesses - Location Diagram

    EXTENSION HARNESSES - LOCATION DIAGRAM Extension Harnesses To accommodate the dropped floor in the wheelchair accessible vehicle, several OEM harnesses have been extended. These extension harnesses are equipped with OEM connectors. The OEM circuit function is a direct “pass-thru” and not effected by the ex- tension harness.

  • Page 40: Exploded View - Simple Stow™ Manual Infloor Ramp - Platform Assembly

    EXPLODED VIEW - SIMPLE STOW™ MANUAL INFLOOR RAMP - PLATFORM ASSEMBLY (515971ADS) AI/fold-out art 1-92 Page 37B Page 38B...

  • Page 41: Parts List - Simple Stow™ Manual Infloor Ramp - Platform Assembly

    EXPLODED VIEWS Part List - Simple Stow™ Manual Infloor Ramp - Platform Assembly (515971ADS) ITEM QTY. DESCRIPTION PART NUMBER WMT - RAMP HANDLE MOUNTING BRKT - RU ADA INFLR 515969WBK NUT-1/4-20 SERRATED FLANGE Z/P 83064 CAM 7/8 UVL FOLLOWER 84052...

  • Page 42: Part List - Simple Stow™ Manual Infloor Ramp - Cover - Carriage - Threshold Assembly

    EXPLODED VIEWS Part List - Simple Stow™ Manual Infloor Ramp - Cover - Carriage - Threshold Assembly (516156A-__) ITEM QTY. DESCRIPTION PART NUMBER WMT TRACK ANCHOR CENTER RAMP COVER EC90127WBM SCREW #10-32 X 3/8 BHSCS AUTO BLACK 30377 TRACK-L/Q-STRAINT M-SERIES/5"_ 51883DS-05 ASSY - COVER &...

  • Page 43: Exploded View- Simple Stow™ Manual Infloor Ramp - Cover - Carriage - Threshold Assembly

    EXPLODED VIEW - SIMPLE STOW™ MANUAL INFLOOR RAMP - COVER - CARRIAGE - THRESHOLD ASSEMBLY (516156A-__) 30/31 30/31 Page 41A Page 42A...

  • Page 44: Exploded View - Simple Stow™ Manual Infloor Ramp - Cavity Support Brackets & Power Door Operator Assembly

    EXPLODED VIEW - SIMPLE STOW™ MANUAL INFLOOR RAMP - CAVITY SUPPORT BRACKETS & POWER DOOR OPERATOR ASSEMBLY (516158A) AI/fold-out art 1-92 12&13 Page 41B Page 42B...

  • Page 45: Parts List- Simple Stow™ Manual Infloor Ramp - Cavity Support Brackets & Power Door Operator Assembly

    EXPLODED VIEWS Part List - Simple Stow™ Manual Infloor Ramp - Cavity Support Brackets ITEM QTY. DESCRIPTION PART NUMBER MIDDLE TRACK PAN BRIDGE - RU ADA INFLOOR 516049BM RAMP ROLLER SUPRT (B-P SIDE) - RU ADA INFLR 516047BM RAMP ROLLER SUPRT WMT (C-P SIDE) - RU ADA INFLR...

  • Page 46: Replacement Parts

    REPLACEMENT PARTS Part List - 3rd Row Footrest Assembly ITEM QTY. DESCRIPTION PART NUMBER ASSY - FOOTREST - RU ADA 509834A Part List - 3rd Row Footrest Light Assembly ITEM QTY. DESCRIPTION PART NUMBER ASSY LIGHT HONDA TOYOTA FOOTREST / RU 506232A 1/8"...

  • Page 47: Part List - 3Rd Row Footrest - Gas Spring Kit

    REPLACEMENT PARTS Part List - 3rd Row Footrest - Gas Spring Kit ITEM QTY. DESCRIPTION PART NUMBER GAS SPRING 6.46 EXT 4.88 COM P1=50# RU2017SE 504531 NUT 1/4 20 HEX LOCK AUTO BLACK 10775 BUMPER - RUBBER 1" - 5/16-18 X 5/8 STUD 16114 WASHER 5/16"...

  • Page 48: Replacement Parts - Hvac Lines

    REPLACEMENT PARTS Replacement Parts - HVAC Lines ITEM QTY. DESCRIPTION PART NUMBER A/C LINE-LOW PRESSURE-REAR HVAC RU I4 516303 A/C LINE-HIGH PRESSURE-REAR HVAC RU I4 516304 HEATING LINE-SUPPLY-REAR HVAC RU I4 516302 HEATING LINE-RETURN-REAR HVAC RU I4 516301 Page 46...

  • Page 49: Replacement Parts - Exterior Panels

    REPLACEMENT PARTS Replacement Parts - Exterior Panels ITEM QTY. DESCRIPTION PART NUMBER FLARE REAR COVER 52 INCH RU / E2 506923 FLARE RIGHT REAR - TPO - RU 14 INCH 517441 FLARE RIGHT FRONT - TPO - RU I4 INCH 517440 FLARE LEFT REAR - TPO - RU I4 INCH 517439...

  • Page 50: Dimensions

    DIMENSIONS Dimensions - Chrysler Voyager - Manual Infloor Ramp Dimensions at Curb Weight Ramp Capacity 1,000 lbs. All dimensions are for reference only. Infloor I4 Dimensions Ramp Door Opening Usable Width (Minimum) 31.5" Door Opening Usable Height (Slide Door at Middle - at Airbag 56.75"...
  • Page 52 ® © 2024 BraunAbility. All rights reserved. All illustrations, descriptions and specifications in this manual are based on the latest product information at the time of publication. The Braun Corporation reserves the right to make changes at any time without notice.

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