Table Of Contents - GEISMAR MP.12 Manual

CHAPTER 1 - Safety .................................................................................................................... 6
1.1 - Foreword ................................................................................................................................. 6
1.2 - Safety and general usage instructions ................................................................................. 6
1.3 - General safety requirements ................................................................................................ 7
1.3.1 - The operator and his environment........................................................................ 7
1.3.2 - The operator and the machine .............................................................................. 8
1.4 - Specific safety instructions .................................................................................................. 11
1.4.1 - Risks that can be generated by use of the MP.12 type grinding machine ....... 11
1.4.2 - Environmental conditions .................................................................................... 12
1.4.3 - Personal protective equipment ........................................................................... 12
1.4.4 - During use ............................................................................................................. 13
1.4.5 - Safety instructions and pictograms ..................................................................... 14
1.4.6 - Training programme instructions ........................................................................ 15
1.4.7 - Dismantling / Recycling ........................................................................................ 15
CHAPTER 2 - Description of the machine ............................................................................... 16
2.1 - General .................................................................................................................................. 16
2.2 - Overview ............................................................................................................................... 17
2.3 - Technical characteristics ..................................................................................................... 18
2.4 - General information ............................................................................................................ 19
2.4.1 - Load distribution ................................................................................................... 19
2.4.2 - Handling the machine ........................................................................................... 20
2.4.3 - Transporting the machine .................................................................................... 21
2.4.4 - Installing the machine on the rail ........................................................................ 21
2.4.5 - Storage ................................................................................................................... 22
2.4.6 - Control and ergonomic parts ............................................................................... 23
2.5 - Machine position in the gauge ........................................................................................... 24
2.6 - Operator work zone ............................................................................................................ 25
2.7 - Operator work position ....................................................................................................... 25
CHAPTER 3 - Installation and implementation ....................................................................... 26
3.1 - Inspecting the machine ....................................................................................................... 26
3.2 - Installing the wheel ............................................................................................................. 27
3.3 - Adjusting the guide rollers .................................................................................................. 28
3.3.1 - Adjustment for Vignole rails ................................................................................. 28
3.3.2 - Adjustment for grooved rails (if equipped with grooves) .................................. 28
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3.4 - Fuel ........................................................................................................................................ 29
3.4.1 - General instructions .............................................................................................. 29
3.4.2 - Refuelling ............................................................................................................... 29
CHAPTER 4 - Using the machine ............................................................................................. 30
4.1 - Starting and stopping ........................................................................................................... 30
4.2 - Operating the machine ........................................................................................................ 31
4.2.1 - Use on Vignole rail ................................................................................................ 31
4.2.2 - Use on a grooved rail ............................................................................................ 32
4.3 - Placing the machine off the track ....................................................................................... 33
CHAPTER 5 - Servicing and maintenance ............................................................................... 34
5.1 - Servicing ................................................................................................................................ 34
5.1.1 - List of necessary equipment and accessories for maintenance ........................ 34
5.1.2 - Cleaning ................................................................................................................. 35
5.1.3 - Engine rotation speed ........................................................................................... 35
5.1.4 - Lubrication .............................................................................................................. 35
5.1.5 - Drive belt tension .................................................................................................. 36
5.1.6 - Engine oil ............................................................................................................... 37
5.1.7 - Filters ...................................................................................................................... 39
5.1.8 - Cleaning the spark plug ........................................................................................ 40
5.2 - Maintenance ......................................................................................................................... 41
5.2.1 - Preventive maintenance schedule ....................................................................... 41
5.2.5 - List of normal wear parts ...................................................................................... 43
CHAPTER 6 - Accessories and options .................................................................................... 44
6.1 - Optional equipment ............................................................................................................. 44
6.1.1 - Take-off unit .......................................................................................................... 44
6.1.2 - Centre-to-centre distance extension ................................................................... 45
6.1.3 - Adaptation kit for wave wear grinding ................................................................ 45
6.1.4 - Adaptation kit for grooved rail grinding .............................................................. 45
6.1.5 - Anti-vibration operating arm ................................................................................ 45
6.1.6 - Emergency stop button ........................................................................................ 45
6.1.7 - Wheel lowering limit ............................................................................................. 45
6.2 - Consumables ......................................................................................................................... 46
CHAPTER 7 - Spare parts catalogue ........................................................................................ 47
Réf. : 450100 FR