Handy Home Products MONARCH Assembly Manual

Handy Home Products MONARCH Assembly Manual

10' x 8' (305 x 244 cm) marco series.

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16540
STOP!
STOP!
Call Us First!
DO NOT RETURN TO STORE.
For immediate help with assembly or product information
call our toll free number:
1-800-221-1849
or email:
customerservice@handyhome.com
Our staff is ready to provide assistance
April through October M-F 8:00 AM to 7:00 PM EST
Saturday 8:30 AM to 4:30 PM EST
November through March M - F 8:00 AM to 5:00 PM EST

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Summary of Contents for Handy Home Products MONARCH

  • Page 1 16540 STOP! STOP! Call Us First! DO NOT RETURN TO STORE. For immediate help with assembly or product information call our toll free number: 1-800-221-1849 or email: customerservice@handyhome.com Our staff is ready to provide assistance April through October M-F 8:00 AM to 7:00 PM EST Saturday 8:30 AM to 4:30 PM EST November through March M - F 8:00 AM to 5:00 PM EST...
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  • Page 3 04/15/2019 ASSEMBLY MANUAL A Backyard Products Company MARCO SERIES MONARCH 10' x 8' (305 x 244 cm) ACTUAL FLOOR SIZE IS 120" x 92-1/2" (304,8 x 235 cm) KEEP THIS MANUAL FOR FUTURE REFERENCE I M PO RTAN T ! READ INSTRUCTIONS THOROUGHLY PRIOR TO BEGINNING ASSEMBLY.
  • Page 4 TOOLS Required Optional ❑ Phillips ❑ Tool Belt/ ❑ Utility Knife Screwdriver Nail Pouch ❑ Shingle Blades ❑ Drill / Driver ❑ Tin Snips ❑ 3/8" Drill Bit ❑ Caulk Gun (for drip edge) ❑ #2 Philips Drive Bit ❑ Chalk Line ❑...
  • Page 5 ADDITIONAL MATERIALS FOUNDATION OR FLOOR MATERIALS • This shed kit includes a wood floor frame system. It does not include any floor panels. • See page 6 for the additional floor panel sizes and quantities required. • This shed kit does not include ANY leveling materials. •...
  • Page 6 PARTS IDENTIFICATION AND SIZES Part identification WOOD SIZE CONVERSION CHART Treated lumber is stamped: is stamped on some parts. Nominal Board Size Actual Size 2 x 4 ....1-1/2" x 3-1/2" (3,8 x 8,9 cm) 1 x 4 ....3/4" x 3-1/2" (1,9 x 8,9 cm) 2 x 3 ....1-1/2"...
  • Page 7 WALL PANEL & DOORS PARTS LIST RIGHT LEFT 3/8 x 23-7/8 x 72" (1 x 61 x 183 cm) LEFT RIGHT LEFT DOOR RIGHT DOOR 3/8 x 48 x 72" 3/8 x 23-7/8 x 72" (1 x 122 x 183 cm) (1 x 61 x 183 cm) ROOF PANELS Roof panels are 7/16"...
  • Page 8 FLOOR PANELS (Not Included) You will need floor panels to complete your floor. Floor panel sizes and quantities are shown below. NOTE: Use a minimum of 5/8" (1,6 cm) oriented strand board (OSB). 23-7/8 x 92-1/2" (60,6 x 235 cm) 48 x 92-1/2"...
  • Page 9 FLOOR LEVELING OPTIONS There are multiple ways to level your floor frame. Our recommended leveling method is shown below. Leveling materials are not included in this kit. PREFERRED METHOD - 4x4 TREATED RUNNERS • 3" Screws angled into 4x4. • (2) at each point frame •...
  • Page 10 CONCRETE FOUNDATION If you choose to install your kit on a concrete slab refer to the diagram below. Treated Sill Plate Caulk between sill plate and concrete. 3-1/2" (8,9 cm) 4" (10 cm) Building Size Actual Floor Size 10'x 8' (305 x 244 cm) 10'x 7'-8-1/2"...
  • Page 11 FLOOR FRAME PARTS REQUIRED: 3" (7,6 cm) 2 x 4 x 48" (5 x 10 x 122 cm) 2 x 4 x 72" (5 x 10 x 183 cm) 2 x 4 x 89-1/2" (5 x 10 x 227 cm) BEGIN Orient parts as shown on flat surface.
  • Page 12 LEVEL AND SQUARE FLOOR FRAME Before attaching floor decking, it is important to level and square the floor frame. A level and square floor frame is required to correctly construct your shed. BEGIN See page 7 for the preferred floor leveling method. Use level and check the frame is level before applying floor panels.
  • Page 13 FLOOR PANELS PARTS REQUIRED: 2" (5,1 cm) 3/4" GAUGE BLOCK 48 x 92-1/2" (122 x 235 cm) Ensure your floor frame is square by installing one panel and squaring the frame. Install panels with rough side up (painted grid lines). BEGIN Attach the 48"...
  • Page 14 FLOOR PANELS PARTS REQUIRED: x100 2" (5,1 cm) 3/4" GAUGE BLOCK 5/8 x 48 x 92-1/2" 5/8 x 23-7/8 x 92-1/2" (1,6 x 121,9 x 235 cm) (1,6 x 60,6 x 235 cm) Continue installing panels flush to installed panel and along edges as shown. Use the Gauge Block to maintain the 3/4"...
  • Page 15 IMPORTANT! Check that the floor frame is level after installing floor panels. Re-level if needed. • The floor should used as a stable work surface for wall construction. HINT: • Organize your assembly procedure during the build process to avoid over-handling of the walls. SIDE WALL BACK WALL SIDE WALL...
  • Page 16 BACK WALL FRAME PARTS REQUIRED: 3" (7,6 cm) 2 x 3 x 94-1/2" (5 x 7,6 x 240 cm) 2 x 3 x 46-1/4" (5 x 7,6 x 117,5 cm) 2 x 3 x 75-1/2" (5 x 7,6 x 191,8 cm) BEGIN Orient parts on edge on floor as shown.
  • Page 17 BACK WALL FRAME PARTS REQUIRED: 3" (7,6 cm) 2 x 3 x 46-1/4" (5 x 7,6 x 117,5 cm) Place NH on edge as shown. Secure using (2) 3" screws at middle connection. 47-1/4" 47-1/4" (120 cm) (120 cm) 1-1/2 (3,8 cm) 46-1/4"...
  • Page 18 BACK WALL PANELS PARTS REQUIRED: 2" (5 cm) 3/4" GAUGE 3/8 x 48 x 84" BLOCK (1 x 122 x 213,4 cm) All wall panels are installed primed side facing out. BEGIN Place left 48" x 84" panel on back wall frame. Maintain 1"...
  • Page 19 BACK WALL PANELS PARTS REQUIRED: 2" (5 cm) 3/4" GAUGE 3/8 x 48 x 84" BLOCK (1 x 122 x 213,4 cm) Place right 48" x 84" panel on back wall frame. Maintain 1" measurement at bottom edge of panel and 3/4" measurement along panel edges. Secure panel using 2"...
  • Page 20 BACK WALL PANELS PARTS REQUIRED: 1-1/4" (3 cm) LEFT RIGHT 2 x 3 x 70-9/16" (5 x 7,6 x 179,2 cm) Assemble TWO RIGHT and TWO LEFT wing walls. BEGIN Place a wing wall panel primed side down on top of CFB (Fig. A). Flush edge of panel along edge and bottom corner of CFB.
  • Page 21 BACK WALL PANELS PARTS REQUIRED: 2" (5 cm) Pre-assembled LEFT Pre-assembled RIGHT Place wing wall assemblies onto frame flush along the edge and flush to bottom of installed panels. Secure assemblies to frame using 2" nails 6" apart. Angle nail to draw panels tight at seams.
  • Page 22 BACK WALL PANELS PARTS REQUIRED: 2" (5 cm) 3/4" GAUGE BLOCK LEFT RIGHT Place left and right gable panels on gable support, flush to top of wall panel. Maintain 3/4" measurement (FIg. A, Fig. B). NOTE: Panel grooves will not align. Secure panel using (3) 2"...
  • Page 23 FRONT WALL FRAME PARTS REQUIRED: 3" (7,6 cm) 2 x 3 x 22-1/8" (5 x 7,6 x 56 cm) 2 x 3 x 15-1/8" (5 x 7,6 x 38,4 cm) 2 x 3 x 75-1/2" (5 x 7,6 x 191,8 cm) 2 x 3 x 94-1/2"...
  • Page 24 FRONT WALL PANELS PARTS REQUIRED: 2" (5 cm) 3/8 x 48 x 96" (1 x 122 x 244 cm) All wall panels are installed primed side facing out. BEGIN Place left 48" x 96" panel on front wall frame. Maintain 1" measurement at bottom edge of panel and 3/4" measurement along panel edges. Secure panel using 2"...
  • Page 25 FRONT WALL PANELS PARTS REQUIRED: 2" (5 cm) 3/8 x 48 x 96" (1 x 122 x 244 cm) 3/4" GAUGE BLOCK Place right 48" x 96" panel on front wall frame. Maintain 1" measurement at bottom edge of panel and 3/4" measurement along panel edges. Secure panel using 2"...
  • Page 26 FRONT WALL PANELS PARTS REQUIRED: 2" (5 cm) Pre-assembled LEFT Pre-assembled RIGHT Place wing wall assemblies onto frame flush along the edge and flush to bottom of installed panels. Secure assemblies to frame using 2" nails 6" apart. Do not nail Angle nail to draw in groove.
  • Page 27 SIDE WALL FRAMES PARTS REQUIRED: 3" (7,6 cm) 2 x 3 x 67-9/16" (5 x 7,6 x 171,6 cm) 7/16 x 2-1/2 x 49-1/2" (1,1 x 6,3 x 187 cm) 2 x 3 x 92-1/2" (5 x 7,6 x 235 cm) ASSEMBLE TWO IDENTICAL SIDE WALLS.
  • Page 28 SIDE WALL PANELS PARTS REQUIRED: 2" (5 cm) 3/4" GAUGE BLOCK 3/8 x 48 x 72" (1 x 122 x 183 cm) All wall panels are installed primed side facing out. Place 48" x 72" panel on side wall frame. NOTE THE SQUARE AND LIP EDGES. Maintain 1-1/2"...
  • Page 29 SIDE WALL PANELS PARTS REQUIRED: 2" (5 cm) LEFT RIGHT 3/8 x 23-7/8 x 72" 3/8 x 23-7/8 x 72" (1 x 61 x 183 cm) (1 x 61 x 183 cm) Place 23-7/8" panels on frame as shown. NOTE THE SQUARE AND LIP EDGES. Secure using 2"...
  • Page 30 BACK WALL INSTALLATION PARTS REQUIRED 3" (7,6 cm) 1-1/4 x 2-1/2 x 69" (3,2 x 7,6 x 175,3 cm) 2" (5 cm) BEGIN Center back wall assembly on the 120" floor dimension. Use OO as a temporary brace. Secure with two 3" screws. 3"...
  • Page 31 SIDE WALL INSTALLATION 3" (7,6 cm) 3" (7,6 cm) 2" (5 cm) BEGIN Center left side wall on floor front to back. Fig. A Secure lower and upper corner of side wall panels to back wall trim using (1) 2" nail (Fig. A, Fig. B). Trim 2"...
  • Page 32 FRONT WALL INSTALLATION 2" (5 cm) 3" (7,6 cm) 3" (7,6 cm) Notch will sit below trim edge Fig. B BEGIN Trim Center front wall on floor between side walls. 2" (5 cm) Nail Nail the front wall flush to the floor using Panel 2"...
  • Page 33 GABLE TRIM PARTS REQUIRED: 1-1/4" (3 cm) 2 x 3 x 68-9/16" (5 x 7,6 x 174,1 cm) ¸ BEGIN Position one AAA flush to front panel edge and center at peak (Fig. A). Secure trim using (10) 1-1/4" screws from inside. Install two screws at seam (Fig. B). Position second AAA flush to panel edge and flush to peak of installed trim (Fig.
  • Page 34 BACK GABLE TRIM PARTS REQUIRED: 3/4" (1,9 cm) 11/16 x 2-1/2 x 51-7/8" (1,7 x 6,3 x 131,8 cm) Clamp or hold trim CJB on gable panel seam and flush up against gable trim. Ensure CJB is level. GABLE TRIM SEAM Flush Flush...
  • Page 35 FRONT GABLE FILLER PARTS REQUIRED: 3/4" (1,9 cm) 2" (5 cm) 3/8 x 5 x 25-7/8" (1,0 x 12,7 x 65,7 cm) Place gable panel seam flush up against gable trim. Secure using (2) 2" finish nails. Flush 2" (5 cm) Finish Nails From the inside, secure trim using (2) 3/4"...
  • Page 36 RAFTER ASSEMBLY PARTS REQUIRED: 2" (5 cm) 2 x 4 x 64-5/16" (5 x 10 x 163,4 cm) x2 GAA 1 x 3 x 5" (2,5 x 7,6 x 12,7 cm) 6 x 24" (15 x 61 cm) BEGIN Place (2) GAA blocks with 3/4" edge on floor in back corners, flush to side and back wall panels as shown. Flush Fit (2) rafters CXS flush to side wall panels and flush to the GAA blocks.
  • Page 37 RAFTERS PARTS REQUIRED: 3" (7,6 cm) PRE-ASSEMBLED ¸ BEGIN Place rafters on side wall top plates, aligned flush over studs and flush to side wall panels. Secure using (2) 3" screws at each end (Fig. A, Fig. B). NOTE: Measurements from inside of panels 22-1/4"...
  • Page 38 ROOF PANELS PARTS REQUIRED: 2" (5 cm) 48" x 96" (122 x 244 cm) Roof panels may cause serious injury until securely fastened. Note: all roof panels need to be installed with the rough side up (painted grid lines). BEGIN Place the 48 x 96"...
  • Page 39 ROOF PANELS PARTS REQUIRED: 20-9/16" x 96" (52,2 x 244 cm) Maintain spacing between the center of the rafters. Secure using (1) 2" nail into each rafter (Fig. E). NOTE: Measurements from inside of panels 22-1/4" 24" 24" 22-1/4" (56,5 cm) (61 cm) (61 cm) (56,5 cm)
  • Page 40 EAVE SOFFIT PARTS REQUIRED: 3/4" (1,9 cm) 1 x 4 x 93-1/4" (2,5 x 7,6 x 236,9 cm) ¸ BEGIN Fit eave soffit DRA under roof panel and between front and back gable trim. Flush soffit to face of side wall panel (Fig. A). Secure soffit to roof panel using 3/4"...
  • Page 41 DOORS PARTS REQUIRED: 3" (7,6 cm) 2" (5 cm) 1-1/4 x 2-1/2 x 69" (3,2 x 7,6 x 175,3 cm) 19/32 x 3 x 72" (1,5 x 7,6 x 183 cm) Left Door Right Door BEGIN Lay doors as shown on flat surface. 3/8"...
  • Page 42 DOORS PARTS REQUIRED: 3" (7,6 cm) 1-1/4 x 2-1/2 x 69" (3,2 x 7,6 x 175,3 cm) Attach temporary support OO flush under wall panels using (2) 3" screws (Fig. A). Fig. A Flush against wall panels. Center doors on right edge of groove as shown (Fig. B). Screw hinge boards into wall supports and floor using (4) 3"...
  • Page 43 DOOR PARTS REQUIRED: 2" (5 cm) 3/4" (1,9 cm) 19/32" x 2-1/2 x 26-5/8" (1,5 x 6,3 x 67,6 cm) 19/32" x 2-1/2" x 72" (1,5 x 6,3 x 182,9 cm) Install (4) door rails AH as shown. Secure using (4) 3/4" screws from behind. Reinforce door trim from inside using 3/4"...
  • Page 44 DOOR WEATHERSTRIP PARTS REQUIRED: 2" (5 cm) 1-1/4 x 2-1/2 x 69" (3,2 x 7,6 x 175,3 cm) BEGIN With left door closed, center weatherstrip OO vertically on the left door in the door opening (Fig. A). OO will offset the left door 1" OUT past the door trim 1" (Fig. B). Secure OO using (7) 3"...
  • Page 45 DOOR HARDWARE PARTS REQUIRED: 5/16" (0,8 cm) Drill Bit 1" (2,5 cm) BEGIN Place bolt onto OO in open position with bolt end 3/8" down from frame. Bolt is open when loop is contacting base (Fig A). Mark and pre-drill holes for screws. Install bolt with screws supplied and drill 5/16"...
  • Page 46 DOOR HARDWARE / DECORATIVE HINGES PARTS REQUIRED: 1-1/2" (3,8 cm) 1/2" (1,3 cm) Drill Bit 3/4" (1,9 cm) 1/4" (0,6 cm) Drill Bit BEGIN Measure and mark location of hole on outside of right door as shown (Fig. A) . Pre-drill hole with 1/4"...
  • Page 47 PAINT & CAULK - NOT INCLUDED - • Use acrylic latex caulk that is paintable. Caulk at all horizontal and vertical seams, between the trim and walls, and all around the door trim. • Use a high quality exterior acrylic latex paint. When painting your building, there are a few key areas that can be easily overlooked that must be painted: •...
  • Page 48 SHINGLES - NOT INCLUDED - • Follow directions provided by manufacturer and these instructions. Familiarize yourself with a 3-Tab Shingle. Notch Notch SHINGLE NAIL PATTERN 1/2 " 1" Sealing Str 1" (1,3 cm) (2,5 cm) (2,5 cm) Half A Rain Slot Full Rain Slot NAILS NEVER DRIVE FASTENERS INTO OR ABOVE SEALING STRIPS.
  • Page 49 SHINGLES continued... Beginning at front of shed, install first row of shingles with notch at 1" past roof edge or flush with drip edge. Roof Deck FRONT OF BACK OF SHED SHED 1" (2,5 cm) Flush with starter row. Notch - or - Drip Edge Flush with starter row.
  • Page 50 SHINGLES continued... Continue installing rows of shingles to the peak. At the peak make sure there is a maximum of 5" or less to the rain slot, as shown below. If shingles overlap at ridge cut to peak with a utility knife. 5"...
  • Page 51 SHINGLES - RIDGE CAP • You will finish off the top of the roof with a ridge cap made from shingles. BEGIN Cut shingles into THREE pieces. Hint: Use cut-off pieces first. 2" 2" (5 cm) (5 cm 2" 2" 2"...
  • Page 52 SHINGLES - RIDGE CAP continued... Continue installing ridge cap to back of roof. Make sure there is 4" between the shingle-color and edge of shingles. 4" (10 cm) Trim cap off flush to shingles When you have 4" minimum of shingle color cut one piece to cap your roof. Cut at top of rain slot.
  • Page 53 LIMITED CONDITIONAL WARRANTY* Backyard Storage Solutions, LLC warrants the following: Every product is warranted from defects in workmanship and manufacturing for 1 year. All accessories, hardware and metal components are warranted for 2 years. All Oriented Strand Board (OSB) is warranted for 2 years Siding and Trim is warranted for 10 years.

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