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Table of Contents
Receiving Instructions
After delivery, remove the packaging from the product. Inspect the product closely to determine whether
it sustained damage during transport. If damage is discovered, record a complete description of it on the
bill of lading. If the product is undamaged, discard the packaging.
NOTE: The end-user is solely responsible for confirming that product design, use, and maintenance
comply with laws, regulations, codes, and mandatory standards applied where the product is used.
Technical Service & Replacement Parts
For answers to questions not addressed in these instructions and to order replacement parts, labels,
and accessories, call our Technical Service and Parts Department at (260) 665-7586. The Department can
also be contacted online at https://www.vestil.com/page-parts-request.php.
Electronic Copies of Instruction Manuals
Additional copies of this instruction manual may be downloaded from
manuals.php.
Signal
Words...............................................................................................................................
Safety
Instructions..........................................................................................................................
Exploded View
&
Bill of
Materials....................................................................................................
Power Unit Exploded View
Single Phase Electrical Circuit
3-Phase Electrical Circuit
Specifications..............................................................................................................................
Recommended Installation Site
Installation Requirements for Docks without 6" Steel
Approach Ramp Installation for Loading Docks Lower than
Installation..................................................................................................................................
Method 1: Loading Dock with at Least 6" Wide Steel
Method 2: Loading Dock with Steel Edge less than 6"
Method 3: Loading Dock without Steel
Completing the
Installation.............................................................................................................
The Power
Unit...........................................................................................................................
Operation.......................................................................................................................................
Troubleshooting............................................................................................................................
Record of Normal
Condition...........................................................................................................
Inspections and
Maintenance..........................................................................................................
Labeling
Diagram.........................................................................................................................
Limited
Warranty.........................................................................................................................
Table of Contents
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868
PE-Series Dock Levelers
Instruction Manual
TABLE OF CONTENTS
&
Bill of
Materials.....................................................................................
Diagram............................................................................................
Diagram...................................................................................................
Characteristics..................................................................................
Edge..................................................................................
Copyright 2018 Vestil Manufacturing Corp.
10/19/2020
Vestil Manufacturing Corp.
Edge...................................................................
50".............................................................
Edge................................................................
Wide.................................................................
PE MANUAL
https://www.vestil.com/page-
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Summary of Contents for Vestil PE- Series
- Page 1 For answers to questions not addressed in these instructions and to order replacement parts, labels, and accessories, call our Technical Service and Parts Department at (260) 665-7586. The Department can also be contacted online at https://www.vestil.com/page-parts-request.php. Electronic Copies of Instruction Manuals Additional copies of this instruction manual may be downloaded from https://www.vestil.com/page-...
- Page 2 SAFETY INSTRUCTIONS Vestil strives to identify foreseeable hazards associated with the use of its products. However, material handling is dangerous and no manual can address every conceivable risk. The end-user ultimately is responsible for exercising sound judgment at all times.
- Page 3 Hex bolt, grade 2, zinc finish, ”-11 x 2” 33016 Flat washer, low carbon, USS, zinc plated, ” 13359 Bolt, HHCS, #5, zinc plated, ”-10 x 1 ” Table of Contents Copyright 2018 Vestil Manufacturing Corp. Page 3 of 17...
- Page 4 99-031-033 Accessories, nipple, close pipe 99-031-029 Accessories, hydraulic, screen, inlet, 1 ” 01-023-009 Reservoir, oil 01-116-003 Breather, ” Return to p. 12 99-116-033 Fitting, hydraulic, 06MJ-06MAORB 90° elbow Table of Contents Copyright 2018 Vestil Manufacturing Corp. Page 4 of 17...
- Page 5 Always turn off all power sources before beginning work on this equipment. The end-user must provide overcurrent and short circuit protection compliant with NEC guidelines and local codes. Table of Contents Copyright 2018 Vestil Manufacturing Corp. Page 5 of 17...
- Page 6 Always turn off all power sources before beginning work on this equipment. The end-user must provide overcurrent and short circuit protection compliant with NEC guidelines and local codes. Table of Contents Copyright 2018 Vestil Manufacturing Corp. Page 6 of 17...
- Page 7 Dock floor Dock floor 6in. wide steel Dock channel Concrete face Dock dock Anchor face Concrete Steel channel flush dock with dock floor and dock face Pavement Table of Contents Copyright 2018 Vestil Manufacturing Corp. Page 7 of 17...
- Page 8 6in. (or wider) steel edge; OR Method 2 if the dock has steel edge less than 6in. wide; OR iii. Method 3 if the dock does not have a steel edge. Table of Contents Copyright 2018 Vestil Manufacturing Corp. Page 8 of 17...
- Page 9 Continuously weld the sides of each bumper. Additional diagrams v. Install a ” x 5” lag bolt through the outside and inside flanges of on following page both bumpers. Table of Contents Copyright 2018 Vestil Manufacturing Corp. Page 9 of 17...
- Page 10 Weld bumper flange to steel edge and mounting plate Weld bumper to mounting plate (top ” x 5” flanges) lag bolt Mounting ” x 5” plate lag bolt Table of Contents Copyright 2018 Vestil Manufacturing Corp. Page 10 of 17...
- Page 11 Center of 4.5ft. dock door 6in. 10in. Approach plate Install in. x 5in. lag bolts (arrows) Groove cut in dock floor Length Formed edge in groove Formed edge Table of Contents Copyright 2018 Vestil Manufacturing Corp. Page 11 of 17...
- Page 12 5. Lubricate all hinges by applying grease at each of the grease zerks. Reapply grease at least every 3 months or more regularly if the leveler is under heavy use (more than 10 cycles per day). Table of Contents Copyright 2018 Vestil Manufacturing Corp. Page 12 of 17...
- Page 13 Manifold (99-127-015-DIAG): lift/return circuit Pilot operated check valve (99-153-020-DIAG; nose in, side out; size 08): when pilot pressure achieved at 3, a ball prevents flow between 1 and 2. Table of Contents Copyright 2018 Vestil Manufacturing Corp. Page 13 of 17...
- Page 14 Check for overload condition. 5. Check valve failing to close 5. Remove valve and inspect. 6. Load applied to deck. 6. Remove load from deck. Table of Contents Copyright 2018 Vestil Manufacturing Corp. Page 14 of 17...
- Page 15 40°C). Examples of replacement oils include AW 32 or HO 150 hydraulic oil or a non-synthetic transmission fluid. Synthetic transmission fluid can be used only if the system is flushed with the synthetic fluid before the reservoir is filled. Table of Contents Copyright 2018 Vestil Manufacturing Corp. Page 15 of 17...
- Page 16 A: Label 206 (Not shown; Applied to control box) B: Label 584 (Applied above control button) C: Label 362 (Applied to control box) D: Label 287 (Applied to outside surface of foot guard) Table of Contents Copyright 2018 Vestil Manufacturing Corp. Page 16 of 17...
- Page 17 Warrantee (you) for warranty service. Who may request service? Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an authorized distributor AND Vestil has been fully paid.
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