Vestil PMPS Series Instruction Manual

Vestil PMPS Series Instruction Manual

Pallet handlers
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Receiving instructions:
After delivery, remove the packaging from the product. Inspect the product closely to determine whether it
sustained damage during transport. If damage is discovered, record a complete description of it on the bill of lading.
If the product is undamaged, discard the packaging.
NOTE:
The end-user is solely responsible for confirming that product design, use, and maintenance comply with laws,
regulations, codes, and mandatory standards applied where the product is used.
Replacement Parts and Technical Support:
For answers to questions not addressed in these instructions and to order replacement parts, labels, and
accessories, call our Technical Service and Parts Department at (260) 665-7586. The department can also be
contacted online at http://www.vestilmfg.com/parts_info.htm.
Signal Words..........................................................................................................................................2
Hazards.................................................................................................................................................2
Specifications.........................................................................................................................................
FIG. 1: PMPS-50 exploded parts diagram & bill of
FIG. 2: PMPS-60 exploded parts diagram & bill of materials.............................................................................5
*FIGS. 3 - 8: AC and DC modular power unit wiring diagrams, exploded parts diagrams, and
Loading
instructions............................................................................................................................
FIG. 9: Hydraulic Circuit
Diagram..............................................................................................................
Using the Pallet Handler: Lowering solenoid; Velocity fuse; Air bleeding procedure.......................................12
Battery Charger Operation (DC Units
Record of Normal
Condition....................................................................................................................
Inspections &
Maintenance.....................................................................................................................
Troubleshooting....................................................................................................................................15
Labeling Diagram...................................................................................................................................16
Limited Warranty....................................................................................................................................17
*NOTE:
Figures 3A - 8 are views of the modular power unit. These diagrams only apply to PMPS units manufactured
before 12-01-2018. Units manufactured after 12-01-2018 receive a redesigned modular power unit (MPU GEN2).
Diagrams and operating instructions for GEN2 power units are provided in separate MPU-AC/DC
Table of Contents
Rev. 2/25/2019
Vestil Manufacturing Corp.
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868
Web:
www.vestilmfg.com
PMPS-Series Pallet Handlers
Instruction Manual
Table of Contents
materials............................................................................
only).................................................................................................
Copyright 2019 Vestil Manufacturing Corp.
Fax: (260) 665-1339
e-mail:
layouts.................
PMPS MANUAL
info@vestil.com
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manuals.*
Page 1 of 17

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Summary of Contents for Vestil PMPS Series

  • Page 1 12-01-2018. Units manufactured after 12-01-2018 receive a redesigned modular power unit (MPU GEN2). Diagrams and operating instructions for GEN2 power units are provided in separate MPU-AC/DC manuals.* Table of Contents Copyright 2019 Vestil Manufacturing Corp. Page 1 of 17...
  • Page 2: Signal Words

    Hazards: Vestil strives to identify all hazards associated with the use of its products. However, material handling is dangerous and no manual can address every risk. The most effective means for preventing accidents is for the end-user to exercise common sense and sound judgment whenever using this product.
  • Page 3 3 - 50in. 66in. 375.0 kg 1,818.2 kg 853.4 lb. 4,000 lb. PMPS-60 8 - 37in. 4in. 58in. 101in. 87in. 36in. 3 - 60in. 66in. 387.9 kg 1,818.2 kg Table of Contents Copyright 2019 Vestil Manufacturing Corp. Page 3 of 17...
  • Page 4 Hex bolt, HHCS #2, zinc-plated, ”- ” inner diameter Belleville spring 11365 33354 10x 3” washer 37039 Nylock nut, zinc-plated, ”-10 37030 ” – 13 Nylon insert lock nut 99-024-003 Guard/cover/endcap/plug Table of Contents Copyright 2019 Vestil Manufacturing Corp. Page 4 of 17...
  • Page 5 Hex bolt, HHCS #2, zinc-plated, ”- ” inner diameter Belleville spring 11365 33354 10x 3” washer 37039 Nylock nut, zinc-plated, ”-10 37030 ” – 13 Nylon insert lock nut 99-024-003 Guard/cover/endcap/plug Table of Contents Copyright 2019 Vestil Manufacturing Corp. Page 5 of 17...
  • Page 6 – 20 x 1in. TPHMS 29185 zinc-plated 23255 SHCS utility grade 33687 High collar lock washer 99-033-024 Molded cord 21-034-025 Connector, charge 99-051-014 1in. hook and loop press 10” Table of Contents Copyright 2019 Vestil Manufacturing Corp. Page 6 of 17...
  • Page 7 Overcurrent & short-circuit protection as well as system disconnect must be provided. Limit switch or jumper wire used where applicable. Table of Contents Copyright 2019 Vestil Manufacturing Corp. Page 7 of 17...
  • Page 8 FIG. 5B: 12VDC modular power unit layout (part 2 of 2) *See note in table of contents on cover page. Table of Contents Copyright 2019 Vestil Manufacturing Corp. Page 8 of 17...
  • Page 9 – 20 x 1in. TPHMS zinc- 29185 plated 23255 SHCS utility grade 33687 High collar lock washer 99-033-024 Molded cord 21-034-025 Connector, charge 99-051-014 1in. hook and loop press 10” Table of Contents Copyright 2019 Vestil Manufacturing Corp. Page 9 of 17...
  • Page 10 NOTE: Overcurrent & short-circuit protection as well as system disconnect must be provided. Limit switch or jumper wire used where applicable. Table of Contents Copyright 2019 Vestil Manufacturing Corp. Page 10 of 17...
  • Page 11: Loading Instructions

    3.) Never overload this lifter. The capacity of your unit is provided on label 287 (see Labeling Diagram on p. 16) and in table on p. 3. Table of Contents Copyright 2019 Vestil Manufacturing Corp. Page 11 of 17...
  • Page 12: Operation

    Using the Pallet Handler: Pushbutton controls are standard equipment on PMPS series pallet handlers, i.e. a handheld controller as well as control buttons on the housing of the modular power unit. To raise or lower the fork carriage, press the appropriately marked button.
  • Page 13: Velocity Fuse

    Add the photographs to the record. This record establishes normal condition. When conducting inspections in the future, compare your observations to this record to determine if a component is in normal condition or requires repair or replacement. Table of Contents Copyright 2019 Vestil Manufacturing Corp. Page 13 of 17...
  • Page 14: Inspections & Maintenance

    Step 2: Conduct a “Before each use”. If deformity, corrosion, rusting, or excessive wear of structural members is present, DO NOT use the handler. Contact Vestil for instructions. If the carriage does not move smoothly or makes noise as it moves up or down the mast, apply a silicon wax or silicon spray to the inside of the mast frame.
  • Page 15: Troubleshooting

    Binding cylinders. See 4 (r). ii. Air present in the hydraulic system causing To unlock, pressurize the hydraulic system. the velocity fuse to activate Table of Contents Copyright 2019 Vestil Manufacturing Corp. Page 15 of 17...
  • Page 16: Labeling Diagram

    12-01-2018. Units manufactured after 12-01- 2018 receive a redesigned modular power unit (MPU GEN2). Labeling diagrams for GEN2 power units provided in separate MPU- AC/DC manuals. Table of Contents Copyright 2019 Vestil Manufacturing Corp. Page 16 of 17...
  • Page 17: Limited Warranty

    Warrantee (you) for warranty service. Who may request service? Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an authorized distributor AND Vestil has been fully paid.

This manual is also suitable for:

Pmps-50Pmps-60

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