Vestil WL-100 Series Instruction Manual
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Vestil WL-100 Series Instruction Manual

Premium truck scissor dock lift
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Operator's Manual
Receiving instructions:
After delivery, remove the Premium Truck Scissor Dock Lift ("Lift") from its shipping pallet. Inspect the Lift to
determine whether it sustained damage during transport. If damage is discovered, record a complete description of it on
the bill of lading and file a claim with the carrier immediately! If the product is undamaged, discard the packaging.
NOTE:
The end user is solely responsible for confirming that product design, use, and maintenance comply with laws,
regulations, codes, and mandatory standards applied where the Lift is used.
Replacement Parts and Technical Assistance:
If you have questions that are not addressed in these instructions, or to order replacement parts, labels, and
accessories, call (260) 665-7586 and ask for the Service and Parts Department. You can also reach Service and Parts
online at http://www.vestilmfg.com/parts_info.htm.
Electronic Copies of Instruction Manuals:
Additional copies of this instruction manual may be downloaded from https://www.vestil.com/page-manuals.php.
Table of Contents
WL-100 Series Premium Truck Scissor Dock Lift
Instruction Manual
Copyright 2023, Vestil Manufacturing Corp.
Rev. 8/9/24
Vestil Manufacturing Corp.
A company dedicated to solving loading dock and material handling
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: (260) 665-7586 -or- Toll Free: (800) 348-0868
http://www.vestil.com/
Model WL-100-5-68
WL-100 MANUAL.DOCX
problems since 1955.
Fax: (260) 665-1339
email:
info@vestil.com
Page 1 of 30

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Summary of Contents for Vestil WL-100 Series

  • Page 1 (260) 665-7586 and ask for the Service and Parts Department. You can also reach Service and Parts online at http://www.vestilmfg.com/parts_info.htm. Electronic Copies of Instruction Manuals: Additional copies of this instruction manual may be downloaded from https://www.vestil.com/page-manuals.php. Table of Contents Copyright 2023, Vestil Manufacturing Corp.

  • Page 2: Signal Words

    HAZARDS Vestil Manufacturing strives to identify all foreseeable hazards associated with the use of its products. However, material handling is dangerous and no manual can address every risk. The end user is ultimately responsible for exercising sound judgment at all times in the use of this product.
  • Page 3 Always use this product in accordance with the instructions in this manual.  Periodically lubricate pivot points with bearing grease.  Use only factory-approved replacement parts. Contact Vestil Manufacturing to order replacement or spare parts.  Contact the manufacturer for SDS (Safety Data Sheet) information.
  • Page 4 Lift will necessitate a lowering of the load capacity. The Lift’s load capacity must never be exceeded, as permanent damage or personal injury may result. Space intentionally blank. Table of Contents Copyright 2023, Vestil Manufacturing Corp. Page 4 of 30...

  • Page 5: Exploded Assembly Views

    LEGSET ASSEMBLY * PERIMETER TOE GUARD ASSEMBLY (under platform) * PLATFORM AND SAFETY RAILS * POWER UNIT * * See separate illustrations and tables for service parts lists Table of Contents Copyright 2023, Vestil Manufacturing Corp. Page 5 of 30...
  • Page 6 SPRING PIN, PLAIN FINISH, Ø3/16" X 1" 26335 Ø3/8” x 2 SHOULDER BOLT 33006 5/16” USS FLAT WASHER 37021 5/16-18 NYLOCK NUT 5546062 GREASE ZERK, 3/16", STRAIGHT, DRIVE-IN Table of Contents Copyright 2023, Vestil Manufacturing Corp. Page 6 of 30...
  • Page 7 FLAT WASHER, USS, ZINC PLATED, Ø1/4" † 01-022-001 LIMIT SWITCH W/ROLLER ARM † 22805 ELEVATOR BOLT, LIMIT SWITCH * Item attaches to platform. † Item attaches to base. Table of Contents Copyright 2023, Vestil Manufacturing Corp. Page 7 of 30...
  • Page 8 08-145-029 CHAIN FOR 4’ WIDE PLATFORMS 99-145-026 CHAIN FOR 6’ WIDE PLATFORMS 99-145-098 CHAIN FOR 7’ WIDE PLATFORMS 99-145-087 CHAIN FOR 8’ WIDE PLATFORMS 99-145-055 1/4” QUICK LINK Table of Contents Copyright 2023, Vestil Manufacturing Corp. Page 8 of 30...
  • Page 9 Operator’s Manual Rev. 8/9/24 WL-100 MANUAL.DOCX Table of Contents Copyright 2023, Vestil Manufacturing Corp. Page 9 of 30...
  • Page 10 DESCRIPTION HYDRAULIC RESERVOIR MOTOR/PUMP SUBASSEMBLY (99-160-225) COVER ELECTRICAL ENCLOSURE OIL FILLER/BREATHER (99-031-036) INLET STRAINER (99-031-035) * See separate illustrations and tables for detailed parts lists Space intentionally blank. Table of Contents Copyright 2023, Vestil Manufacturing Corp. Page 10 of 30...
  • Page 11 NYLON INSERT LOCK NUT, GRADE 2, ZINC FINISH, 3/8"-16 05-627-012 ASSEMBLY, MANIFOLD 11055 HEX BOLT, GRADE A, ZINC PLATED, 5/16-18 X 1 33620 LOCK WASHER, MEDIUM SPLIT, Ø5/16" Table of Contents Copyright 2023, Vestil Manufacturing Corp. Page 11 of 30...
  • Page 12 Operator’s Manual Rev. 8/9/24 WL-100 MANUAL.DOCX Table of Contents Copyright 2023, Vestil Manufacturing Corp. Page 12 of 30...

  • Page 13: Electrical System Diagrams

    Only qualified individuals trained to understand mechanical devices and their associated electrical and hydraulic circuits, as well as the hazards associated with them, should attempt troubleshooting and repair of this equipment. Table of Contents Copyright 2023, Vestil Manufacturing Corp. Page 13 of 30...
  • Page 14 Note: Overcurrent & short circuit protection and disconnect must be provided by end user per the NEC (NFPA 70) and local codes. * Number of toe guard switches can vary according to platform size. Table of Contents Copyright 2023, Vestil Manufacturing Corp. Page 14 of 30...
  • Page 15 Three-Phase Electric Circuit Diagram, 2/2 (05124024 Rev. C) Note: Overcurrent & short circuit protection and disconnect must be provided by end user per the NEC (NFPA 70) and local codes. Table of Contents Copyright 2023, Vestil Manufacturing Corp. Page 15 of 30...

  • Page 16: Motor Lead Connections

    Polarity across the thermostat leads may be reversed. When changing the motor voltage configuration, you must also change the configuration of the control transformer to match the motor voltage. Control Voltage Transformer (01129001 Rev. G). Table of Contents Copyright 2023, Vestil Manufacturing Corp. Page 16 of 30...

  • Page 17: Installation Instructions

    Conduit shall have a minimum bend radius of 10”. A pit drain should be installed. The end-user is responsible for purchasing materials and constructing the pit. Table of Contents Copyright 2023, Vestil Manufacturing Corp. Page 17 of 30...
  • Page 18 123.5 17 ¼” 86” 74” 14 ¼” 29 ¼” 111” 52” 20 ½” 16” WL-100-10-810 123.5 17 ¼” 98” 74” 14 ¼” 24” 111” ” 20 ½” 16” Table of Contents Copyright 2023, Vestil Manufacturing Corp. Page 18 of 30...

  • Page 19: Installation

    Connect the pendant control cord to the plug on the power unit. 11. Open the electrical enclosure. Install a jumper wire from terminal #3 to terminal #4 (1 TB). Table of Contents Copyright 2023, Vestil Manufacturing Corp. Page 19 of 30...
  • Page 20 Make sure personnel are clear of the scissor leg set before lowering the platform! c. Push the knob in and twist clockwise to close the valve. Always close the manual valve override before operating the Dock Lift. Table of Contents Copyright 2023, Vestil Manufacturing Corp. Page 20 of 30...
  • Page 21 25. Shim and/or grout to ensure the entire length of both base side frames are level and fully supported. The entire length of base frame rail must be fully supported with no gaps in its foundation for the Lift to function properly. Table of Contents Copyright 2023, Vestil Manufacturing Corp. Page 21 of 30...
  • Page 22 DO NOT use the Lift for purposes other than lifting or lowering freight and equipment to and from a truck. Table of Contents Copyright 2023, Vestil Manufacturing Corp. Page 22 of 30...
  • Page 23 Take care to balance loads on the platform. The Lift’s maximum single-axle load is 65% of the rated capacity for side loading, and 75% for end loading (see diagram). To prevent shifting of loads, engage parking brakes and/or wheel locks for any rolling equipment placed on the Lift. Table of Contents Copyright 2023, Vestil Manufacturing Corp. Page 23 of 30...
  • Page 24 Guards cannot protect against every possible condition, and should not be considered a substitute for good judgment and care in use, loading, handling, storage, etc. of the Dock Lift. Table of Contents Copyright 2023, Vestil Manufacturing Corp. Page 24 of 30...

  • Page 25: Inspection And Maintenance

    Loose or missing fasteners. Unusual noise or evidence of binding. 2. Test the function of the upper travel limit switch and the perimeter toe guard. Table of Contents Copyright 2023, Vestil Manufacturing Corp. Page 25 of 30...
  • Page 26 10. Make sure both O-rings and outer seal (flat) are seated on the valve body. Make sure the screen filter is in place and seated at the bottom of the threads on the valve body (illustration). Table of Contents Copyright 2023, Vestil Manufacturing Corp. Page 26 of 30...
  • Page 27 Hold a rag over the bleeder valve to capture expelled oil. 5. Oil and air will sputter from the valves. Once no more air comes out, close the valves. Space intentionally blank. Table of Contents Copyright 2023, Vestil Manufacturing Corp. Page 27 of 30...

  • Page 28: Troubleshooting Guide

    “Inspection and Maintenance” section, p. 26. Remove and inspect valves. Clean per instructions in the Platform lowers too quickly. Flow control valve spool sticking. “Inspection and Maintenance” section, p. 26. Table of Contents Copyright 2023, Vestil Manufacturing Corp. Page 28 of 30...

  • Page 29: Labeling Diagram

    To order replacement labels, contact the technical service and parts department online at http://www.vestilmfg.com/parts_info.htm. Alternatively, you may request replacement parts and/or service by calling (260) 665-7586 and asking the operator to connect you to the Parts Department. Table of Contents Copyright 2023, Vestil Manufacturing Corp. Page 29 of 30...

  • Page 30: Limited Warranty

    After Vestil receives your request for warranty service, an authorized representative will contact you to determine whether your claim is covered by the warranty. Before providing warranty service, Vestil will require you to send the entire product, or just the defective part (or parts), to its facility in Angola, IN.

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Wl-100-5-68

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