ABB Terra AC Installation Manual
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ABB Terra AC Installation Manual

Ac charging station
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Terra AC
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Summary of Contents for ABB Terra AC

  • Page 1 Installation manual Terra AC © Copyright ABB. All rights reserved...
  • Page 2 Copyright All rights to copyrights, registered trademarks, and trademarks reside with their respective owners. ® Copyright ABB EV Infrastructure. All rights reserved. BCM.V3Y01.0-EN | 002...

  • Page 3: Table Of Contents

    Contents Contents About this document................7 Function of this document...................... 7 Target group..........................7 Revision history.......................... 7 Language............................. 7 Illustrations..........................7 Units of measurement......................7 Typographical conventions......................7 How to use this document.......................7 General symbols and signal words..................8 1.10 Special symbols for warnings and dangers................. 9 1.11 Related documents........................
  • Page 4 Contents 2.10 Description of the display screens (option)..............24 2.10.1 Boot screen......................24 2.10.2 Standby/Idle screen....................25 2.10.3 Authorization screen....................25 2.10.4 Preparing to charge screen...................26 2.10.5 Charging screen...................... 26 2.10.6 Charging completed screen.................. 27 2.10.7 Fault detected display messages................ 27 Safety....................
  • Page 5 Contents Connect the AC input cable....................40 7.3.1 Connect the AC input cable, 1 phase (IEC portfolio)........40 7.3.2 Connect the AC input cable, 3 phase (IEC portfolio)........40 7.3.3 Connect the AC input cable (UL portfolio)............41 7.3.4 Secure the cables....................41 Communication connections....................42 7.4.1 Insert the Ethernet cable..................
  • Page 6 Contents Technical data..................62 11.1 EVSE Type..........................62 11.2 General specifications......................63 11.3 Ambient conditions........................ 64 11.4 Mass ............................64 11.5 Protective device compliance....................65 11.5.1 Protective device compliance (IEC portfolio)............65 11.5.2 Protective device compliance (UL portfolio).............65 11.5.3 Protective device compliance (Singapore)............66 11.6 Parts included in the delivery....................66 11.7...

  • Page 7: About This Document

    About this document Function of this document The document is only applicable for this EVSE (Terra AC), including the variants and options listed in section 11.1. The EVSE from here on in the document is referred to as the EVSE.

  • Page 8: General Symbols And Signal Words

    About this document 3. Do the steps in the procedures fully and in the correct sequence. 4. Keep the document in a safe location that you can easily access. This document is a part of the EVSE. General symbols and signal words Signal word Description Symbol...

  • Page 9: Special Symbols For Warnings And Dangers

    1.11 Related documents Document name Target group Product data sheet All target groups Installation manual Qualified installation engineer User manual Owner Declaration of conformity (CE) All target groups You can find all related documents here: https://new.abb.com/ev-charging/terra- ac-wallbox. BCM.V3Y01.0-EN | 002...

  • Page 10: Manufacturer And Contact Data

    Manufacturer ABB EV Infrastructure George Hintzenweg 81 3068 AX, Rotterdam The Netherlands Contact data ABB EV Infrastructure in your country can give you support on the EVSE. You can find the contact data here: https://new.abb.com/ev-charging 1.13 Abbreviations Abbreviation Definition Alternating current...

  • Page 11: Orientation Agreements

    About this document Term Definition Grid provider Company that is responsible for the transport and dis- tribution of electricity Local rules All rules that apply to the EVSE during the entire lifecy- cle of the EVSE. The local rules also include the national laws and regulations.

  • Page 12: Description

    Description Short description The EVSE (Terra AC) is an AC charging station that you can use to supply electricity to an EV. The Terra AC offers tailor-made, intelligent and network charging solutions for your company or home. The EVSE can connect to the internet via GSM, WiFi or LAN.

  • Page 13: Product Label (Ul Portfolio)

    EVSE to see the applicable data. Refer to section 2.6.2. Product label (UL portfolio) SN: TACW7-[L]-WWYY-zxxxx PN: XXXXXXXXXX MODEL: Terra AC WX-P8-XX-XXX-X TAC Wx-[L]-WWYY-zxxxx XXXX XXXXXX For use with electric vehicles Pour utilisation avec des véhicules électriques...

  • Page 14: Working Principle

    Description Working principle RFID LEDs AC/DC power supply Ethernet AC input WiFi Surge protection Earth(ground) fault protection RFID AC input metering Bluetooth AC isolation relay CPU system Control pilot Isolation AC output 1. The user initiates a charge session request (black lines). 2.

  • Page 15: Overview

    Description Overview 2.6.1 Overview of the system EVSE RFID card or smartphone AC grid input Structure to install the EVSE on EV charge cable Parking space Part Function EVSE Refer to section 2.2. Structure To install the EVSE on and to keep the EVSE in position.
  • Page 16 Description Connection for the EV charge cable Cabinet cover Openings for the smart meter Enclosure connections RFID reader Opening for the Ethernet cable Product label Opening for the AC input cable LED indicators Part Function Connection for the EV To connect the EV charge cable charge cable Openings Openings for the cables that go into the EVSE...

  • Page 17: Overview Of The Evse, Inside (Ce Model)

    Description 2.6.3 Overview of the EVSE, inside (CE model) Maintenance cover Terminal block for dry contacts Primary Ethernet connection input and output Socket for a Nano-M2M SIM card Terminal block for the AC input Smart meter connection Terminal block for the EV charge cable or the socket Part Function...

  • Page 18: Overview Of The Evse, Inside (Mid Model)

    Description 2.6.4 Overview of the EVSE, inside (MID model) Maintenance cover Secondary Ethernet connection Primary Ethernet connection Smart meter connection Electrical pulse connector Terminal block for dry contacts Socket for a Nano-M2M SIM card input and output Terminal block for the AC input Terminal block for the EV charge cable or the socket Part...

  • Page 19: Overview Of The Evse, Inside (Ul Model)

    Description 2.6.5 Overview of the EVSE, inside (UL model) Maintenance cover Smart meter connection Primary Ethernet connection Terminal block for dry contacts Socket for a Nano-M2M SIM card input and output Secondary Ethernet connection Terminal block for the AC input Terminal block for the EV charge cable or the socket Part...

  • Page 20: Overview Of The Evse, Inside (Ul Model With Display)

    Description 2.6.6 Overview of the EVSE, inside (UL model with display) Maintenance cover Secondary Ethernet connection Primary Ethernet connection Smart meter connection Socket for a Nano-M2M SIM card Terminal block for dry contacts Terminal block for the AC input input and output Terminal block for the EV charge cable or the socket Part...

  • Page 21: Options

    Description Options 2.7.1 Display Display For more data about the display, refer to section 2.10. 2.7.2 EV charge cable, Type 2 2.7.3 Socket, Type 2 Socket BCM.V3Y01.0-EN | 002...

  • Page 22: Ev Charge Cable, Type 1 (Ul Portfolio)

    Description The socket for an EV charge cable Type 2 is available with or without a shutter. 2.7.4 EV charge cable, Type 1 (UL portfolio) 2.7.5 4G Communication You can connect to a 4G network. 2.7.6 Load management Load management makes sure that the available electrical capacity of the building or home is not exceeded.

  • Page 23: Control Elements

    Description Control elements 2.8.1 LED indicators Error LED Internet connection LED Charging LED EVSE on/off LED Cable and EV detection, and EV authorization LED Table 1: Error LED Status of the LED Status of the EVSE Error No error Table 2: Charging LED Status of the LED Status of the EVSE EV is fully charged or has stopped...

  • Page 24: Terraconfig App To Do The Commissioning

    Description Table 3: Cable and EV detection, and EV authorization LED Status of the LED Status of the EVSE An EV is connected. The connection is authorized. No EV connected Flashing A EV is connected, waiting for authoriza- tion Table 4: Internet connection LED Status of the LED Status of the EVSE Connected to the internet...

  • Page 25: Standby/Idle Screen

    Description 2.10.2 Standby/Idle screen 325.634,622 30.07.2020 10:30 Total : TACW2240120G4567 00.55.19 SN : Total delivered energy Serial number Date Firmware version (MID certified) Guide The display shows the Standby/Idle screen when the EVSE is in idle status. Then, the EVSE is available for a charge session. 2.10.3 Authorization screen The display shows different Authorization screens, dependent on the situation.

  • Page 26: Preparing To Charge Screen

    Description 2.10.4 Preparing to charge screen 325.637,622 30.07.2020 10:30 Total : TACW2240120G4567 00.55.19 2.10.5 Charging screen The display shows the Charging screen during the charge session. The display shows this Charging screen for a single phase EVSE: 325.637,622 Total : 30.07.2020 10:30 231,5 20,180...

  • Page 27: Charging Completed Screen

    Description 2.10.6 Charging completed screen 325.637,622 Total : 30.07.2020 09:35 30.07.2020 06:54 - 30.07.2020 09:35 60,541 02:41 TACW2240120G4567 00.55.19 Start and end time Energy delivered and duration of the charge session 2.10.7 Fault detected display messages The display shows different fault detected images, dependent on the type of fault. Disconnect the charge cable and connect it again: 325.637,622 30.07.2020 09:35...
  • Page 28 Description The EV is not ready for the charge session: 325.637,622 30.07.2020 10:30 Total : SN : TACW2240120G4567 00.55.19 BCM.V3Y01.0-EN | 002...

  • Page 29: Safety

    Safety Safety Liability The manufacturer is not liable to the purchaser of the EVSE or to third parties for damages, losses, costs or expenses incurred by the purchaser or third parties if any target group mentioned in the related documents does not obey the rules below: •...

  • Page 30: Fcc Compliance Statement

    Safety Symbol Description Safety shoes Safety glasses FCC compliance statement Caution: Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules.

  • Page 31: General Safety Instructions

    Safety General safety instructions • This document, the related documents and the warnings included do not replace your responsibility to use your common sense when you do work on the EVSE. • Only do the procedures that the related documents show and that you are qualified for.

  • Page 32: Discard The Evse Or Parts Of The Evse

    Safety Discard the EVSE or parts of the EVSE Incorrect waste handling can have a negative effect on the environment and human health due to potential hazardous substances. With the correct disposal of this product, you contribute to reuse and recycling of materials and protection of the environment.

  • Page 33: Special Safety Instructions (Ul Portfolio)

    Safety • Earth the EVSE correctly. Refer to section 3.9. • Make sure that the wiring inside the EVSE is protected from damage and cannot get trapped when you open or close the cabinet. • Make sure that water cannot enter the cabinet. •...

  • Page 34: Installation

    6. Do an inspection of the EVSE and the parts for installation for damage. 7. If you find damage or the parts are not according to the order, contact the local representative of the manufacturer (ABB EV Infrastructure). Refer to section 1.12.

  • Page 35: Site Preparation

    Site preparation Site preparation Select the site 1. Find a suitable site on a wall. For the specifications of the wall, refer to section 11.8. 2. Make sure that the correct power supply is available. For the power supply specifications, refer to section 11.11. 3.
  • Page 36 Site preparation BCM.V3Y01.0-EN | 002...

  • Page 37: Mechanical Installation

    If you want to mount the EVSE on a different type of wall, contact your local representative of the manufacturer (ABB EV Infrastructure). 1. Prepare the holes for the mounting screws. Refer to section 6.2.

  • Page 38: Install The Upper Mounting Screws

    Mechanical installation Install the upper mounting screws Preliminary requirements The plugs for the upper • Upper mounting screws. and lower mounting Refer to section 11.6. screws are installed. Procedure 1. Install the upper mounting screws (A) in the upper holes (B). 2.

  • Page 39: Electrical Installation

    Electrical installation Electrical installation General electrical installation procedure Preliminary requirements • Procedure 1. Remove the maintenance cover. Refer to section 9.3. 2. Install the AC input cable. • Insert the AC input cable. Refer to section 7.2. • Connect the AC input cable. Refer to section 7.3. 3.

  • Page 40: Connect The Ac Input Cable

    Electrical installation Procedure 1. Remove the grommet (A) from the EVSE. 2. Make a hole in the center of the grommet. 3. Install the grommet. 4. Strip the wires. For the specification, refer to section 11.13. 5. Push the wires through the grommet. 6.

  • Page 41: Connect The Ac Input Cable (Ul Portfolio)

    Electrical installation Procedure 1. Loosen the screws (A). 2. Insert the cable connector into the terminal block (B). 3. Connect these wires: 1. Earthing wire (C) 2. Neutral wire (D) 3. L1 (E) 4. L2 (F) 5. L3 (G) Refer to section 11.11. 4.

  • Page 42: Communication Connections

    Electrical installation Procedure 1. Secure the cables (A) with the strain relief (B). 2. Install the two screws (C) of the strain relief. Communication connections 7.4.1 Insert the Ethernet cable Preliminary requirements The cabinet cover is removed. Refer to section 9.1. The maintenance cover is removed.

  • Page 43: Insert The Wires For The Smart Meter Communication

    Electrical installation Procedure 1. Put the RJ45 plug (A) of the Ethernet cable in the primary Ethernet RJ45 socket (B). 2. Connect the Ethernet cable either to a PC, router, or gateway or to the previous EVSE in a chain (C). 3.

  • Page 44: Insert The Nano-M2M Sim Card

    Electrical installation Procedure 1. Remove the plug (A) of the terminal block (B) from the terminal block (B) of the smart meter connection. 2. Connect the wires: a. Connect the positive wire (C). b. Connect the negative wire (D). c. If the smart meter has a common isolated ground for shielded wire, connect the wire (E).

  • Page 45: Replace The Ev Charge Cable, 3 Phase (Iec Portfolio)

    Electrical installation Procedure 1. Get access to the EV charge cable connection: a. Remove the cabinet cover. Refer to section 9.1. b. Remove the inner cover. Refer to section 9.5. 2. Disconnect the EV charger 2-pin connector (A) that is receptacle to the CP/PP connector.

  • Page 46: Replace The Ev Charge Cable (Ul Portfolio)

    Electrical installation Procedure 1. Get access to the EV charge cable connection: a. Remove the cabinet cover. Refer to section 9.1. b. Remove the inner cover. Refer to section 9.5. 2. Disconnect the EV charger 2-pin connector (A) that is receptacle to the CP/PP connector.
  • Page 47 Electrical installation Procedure 1. Get access to the EV charge cable connection: a. Remove the cabinet cover. Refer to section 9.1. b. Remove the inner cover. Refer to section 9.5. 2. Disconnect the EV charger 2-pin connector (A) that is receptacle to the CP/PP connector.

  • Page 48: Commissioning

    Commissioning Commissioning General commissioning procedure Preliminary requirements • Mobile device Warning: Only use this commissioning procedure for domestic use of the TerraConfig app. For all other EVSE and commissioning with the methods of commissioning, do not do the commissioning. Contact your local representative of the manufacturer.
  • Page 49 Commissioning Procedure 1. Open the TerraConfig app. 2. Enter the PIN. TerraConfig app: 3. Do these steps, on the TerraConfig app a. Update the product firmware. Do this step again until the does not detect newer firmware. b. Adjust the parameter settings for your EVSE configuration. BCM.V3Y01.0-EN | 002...

  • Page 50: Access To Parts

    Access to parts Access to parts Remove the cabinet cover 1. Remove these parts: • Screws (A) • Cabinet cover (B) Install the cabinet cover Preliminary requirements The maintenance cover is • Anti-tamper label installed. Procedure 1. Install these parts: •...

  • Page 51: Remove The Maintenance Cover

    Access to parts Remove the maintenance cover 9.3.1 Remove the maintenance cover (EVSE without display) Preliminary requirements The cabinet cover is removed. Procedure 1. Remove these parts: A B C • Screws (A) • Maintenance cover (B) • Rubber seal (C) 2.

  • Page 52: Install The Maintenance Cover

    Access to parts Install the maintenance cover 9.4.1 Install the maintenance cover (EVSE without display) Preliminary requirements The inner cover is installed. Procedure 1. Install these parts: C B A • Rubber seal (A) • Maintenance cover (B) • Screws (C) 9.4.2 Install the maintenance cover (EVSE with display) Preliminary requirements...

  • Page 53: Remove The Inner Cover

    Access to parts Remove the inner cover 9.5.1 Remove the inner cover (EVSE without display Preliminary requirements The cabinet cover is removed. Procedure 1. Remove these parts: A B C • Screws (A) • Inner cover (B) • Rubber seal (C) 2.

  • Page 54: Install The Inner Cover

    Access to parts Install the inner cover 9.6.1 Install the inner cover (EVSE without display) 1. Install these parts: • Rubber seal (A) • Inner cover (B) • Screws (C) 9.6.2 Install the inner cover (EVSE with display) Preliminary requirements •...

  • Page 55: Troubleshooting

    Troubleshooting Troubleshooting 10.1 Troubleshooting procedure 1. Try to find a solution for the problem with the aid of the information in this document. 2. If you cannot find a solution for the problem, contact your local representative of the manufacturer. Refer to section 1.12. 10.2 Troubleshooting table (IEC portfolio) Problem (error...
  • Page 56 Troubleshooting Problem (error Possible cause Possible solution code) Over temperature The internal temperature 1. Do a check of the operation (0x0080) is too high. temperature on the product label. If the ambient tempera- ture is too high, the EVSE will decrease the output current automatically.
  • Page 57 Troubleshooting Problem (error Possible cause Possible solution code) Modbus communi- The Modus communica- 1. Do a check on the connection cation lost tion is lost. of the wires and the polarity. (0x4000) 2. Do a check if all addresses are unique.

  • Page 58: Troubleshooting Table (Ul Portfolio)

    Troubleshooting Problem (error Possible cause Possible solution code) The EV charge cable is not 1. Examine the connection of connected correctly. the EV charge cable. 2. If necessary, connect the EV charge cable. There is a problem with 1. Make sure that the user has ChargerSync app or ChargerSync registered in the...
  • Page 59 Troubleshooting Problem (error Possible cause Possible solution code) Over current There is an overload on the 1. Examine the EV charge cable (0x0020) EV side. connection. 2. Connect the EV charge cable correctly. Severe over current There is an overload on the 1.
  • Page 60 Troubleshooting Problem (error Possible cause Possible solution code) Missing phase B and C phase are missing 1. Examine the electrical connec- (0x2000) or one of these phases is tions. missing. 2. Make sure that the connec- tion of the phase and line and neutral wires is correct.

  • Page 61: Energize The Evse

    Troubleshooting Problem (error Possible cause Possible solution code) The EV charge cable is not 1. Examine the connection of connected correctly. the EV charge cable. 2. If necessary, connect the EV charge cable. There is a problem with 1. Make sure that the user has ChargerSync app or ChargerSync registered in the...

  • Page 62: Technical Data

    (only with display) Not certified for SIM slot Ethernet Single Daisy-chain Example Terra AC W7-P8-RD-MCD-0 • A1 = Brand name = Terra AC • A2 = Type = wallbox • A3 = 7, Power output = 7.4 kW BCM.V3Y01.0-EN | 002...

  • Page 63: General Specifications

    Technical data • A4 = Cable type, cable = Type 1 • A5 = 8 m • A6 = authorization = RFID enabled • A7 = Display = yes • A8 = metering = certified for MID • A9 = SIM slot = applicable •...

  • Page 64: Ambient Conditions

    EVSE type Mass [kg] Terra AC wallbox, Type 2 with socket (IEC portfolio) Terra AC wallbox, Type 2 with an EV charge cable (IEC portfolio) Terra AC wallbox, Type 1 (UL portfolio) Based on manufacturer test results BCM.V3Y01.0-EN | 002...

  • Page 65: Protective Device Compliance

    • RCD (Type A minimum) + MCB • RCBO (Type A minimum), (for exam- ple: ABB model PN: DS201 C40 A30) Upstream overcurrent protection break- Breaker rating: er (for example: RCBO or MCB). • 40 A for a 32 A rated EVSE Note: The breaker value de- •...

  • Page 66: Protective Device Compliance (Singapore)

    • RCD (Type A minimum) + MCB • RCBO (Type A minimum), for exam- ple: ABB model PN: DS201 C40 A30 Upstream residual-current device (RCD) Minimum Type A, with a rated residual operation current of maximum 30 mA Note: Internal to EVSE is DC fault current monitoring >...

  • Page 67: Requirements For The Wall

    Technical data 11.8 Requirements for the wall Parameter Specifications Wall thickness Minimum 89 mm (3.5 inch) Wall strength The wall must be serviceable for the items listed below: 1. The weight of the EVSE. Refer to sec- tion 11.2. 2. The torque for the lower mounting screws.

  • Page 68: Ac Input With Ev Charge Cable

    Technical data Width of the EVSE Height of the EVSE Depth of the EVSE Distance from the bottom of the Depth of the socket EVSE to the center of the socket. Parameter Specification [mm] 11.10.2 AC input with EV charge cable Width of the EVSE Height of the EVSE Depth of the EVSE...

  • Page 69: Space Requirements For Installation

    Technical data 11.10.3 Space requirements for installation EVSE Parameter Specification [mm] [in] > 200 > 8 Z2 (indoor use) 450 to 1200 18 to 48 Z2 (outdoor use) 600 to 1200 24 to 48 11.11 AC input specifications 11.11.1 General specifications Parameter Specification Earthing systems...

  • Page 70: 400 Vac 3-Phase With Neutral (Tt, Tn) (Iec Portfolio)

    Technical data 11.11.2 400 VAC 3-phase with neutral (TT, TN) (IEC portfolio) N L2 L3 230 VAC, maximum 264 VAC 400 VAC, maximum 460 VAC 11.11.3 230 VAC 1-phase (IEC portfolio) 230 VAC, maximum 264 VAC 11.11.4 240 VAC (UL portfolio) N L2 240 VAC, maximum 264 VAC 11.11.5...

  • Page 71: Ac Input Specifications (Ul Portfolio)

    Technical data Parameter Specification Input AC power connection 1 phase or 3 phase Input voltage (1 phase) 230 V AC Input voltage (3 phase) 400 V AC Standby power consumption 4.6 W Earth (ground) fault protection 30mA AC, 6 mA DC Maximum input power (1 phase) 3.7 kW (16 A) 7.4 kW (32 A)

  • Page 72: Ac Input Cable (Ul Portfolio)

    Technical data Parameter Specification Wire size for the terminal block (recom- Minimum cross-section 6 mm mended for 32A EV Charger stations) Wire size for the terminal block (recom- Minimum cross-section 2.5 mm mended for 16A EV Charger stations) Strip length 10 mm Cable shielding (optional) The local rules require shielded cables.

  • Page 73: Dry Contacts Input

    Technical data Parameter Specification Connector type for the EV charging sta- Terminal block plug and screws tion Conductor type Twisted pair, shielded cable (recommen- ded) Conductor size for the terminal block IEC portfolio: cross-sectional area: 2.5 plug (allowed) to 0.5 mm UL portfolio: 12 AWG to 30 AWG Conductor size for the terminal block Minimum 24 AWG (0.5 mm...

  • Page 74: Ev Charge Cable Specifications (Iec Portfolio)

    Technical data Parameter Specifications EVSE connector type Terminal block plug and screws Wire size for the terminal block plug (al- • 2.5 to 0.5 mm (IEC portfolio) lowed maximum) • 12 to 30 AWG (UL portfolio) Wire size for the terminal block plug 20 AWG (0.75 mm ) minimum (recommended)

  • Page 75: Torque Specifications

    Technical data 11.15 Torque specifications Parameter Specification [Nm] [lb-in] Terminal block for the AC 10.6 input Terminal block for the 4.43 communication wires and the smart meter connec- tions Terminal block for the EV 10.6 charge cable Lower mounting screws 38.9 BCM.V3Y01.0-EN | 002...

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