ABB Terra AC wallbox UL Installation Manual
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ABB Terra AC wallbox UL Installation Manual

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I N S TA L L AT I O N M A N UA L
Terra AC wallbox UL
40/80 A

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Summary of Contents for ABB Terra AC wallbox UL

  • Page 1 — I N S TA L L AT I O N M A N UA L Terra AC wallbox UL 40/80 A...
  • Page 2 ≔ → TA B L E O F C O N T E N T S N E X T C H A P T E R — Table of contents 04 – 05 About this document 09 – 15 Description - Function of this document - Intended use...
  • Page 3 ≔ → TA B L E O F C O N T E N T S N E X T C H A P T E R 21 – 27 Electrical installation Commissioning - General electrical installation procedure - General commissioning procedure - Insert the AC input conduit - Energize the EVSE - Insert the AC input cable and Install the...

  • Page 4: About This Document

    ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...
  • Page 5 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...
  • Page 6 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...

  • Page 7: General Safety Instructions

    ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R Note: This equipment has been tested and found RF exposure statement to comply with the limits for a Class B digital...
  • Page 8 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R Note: It is possible that not all symbols are Special safety instructions (North America) present on the EVSE.
  • Page 9 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...

  • Page 10: External Components

    ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...

  • Page 11: Product Label

    Barcode with the part number of the EVSE Power rating of the EVSE / NEMA enclosure type / ambient temperature Mass of the EVSE Address of the manufacturer Reference to the manual Certification Heertjeslaan 6 2629 JG Delft The Netherlands Made in China Fabriqué en Chine www.abb.com...
  • Page 12 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R LED indicators RFID Error LED...
  • Page 13 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...
  • Page 14 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R Fault detected display messages Contact your service provider: Disconnect the charge cable and connect it again...

  • Page 15: Internal Components

    ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...

  • Page 16: Required Tools For Installation

    Required tools for installation Elements Number of copies T20 security pin Torx driver EVSE Allen wrench set QSG, ABB Terra AC Wallbox, Ready. Set. Charge Tape measure RFID card Power drill Installation template Drill bit, 25/64 in. (10 mm) Anchors 0.39 x 3.14 in (10 x 80 mm) Wire cutter Screws 0.23 x 2.95 in (6 x 75 mm)

  • Page 17: General Installation Procedure

    2. Prepare the site. Refer to chapter Site preparation, order, contact the local representative of the page 18. manufacturer (ABB E-mobility B.V.) refer to section 3. Do the mechanical installation. Refer to section General Manufacturer and contact data at the end of the mechanical installation procedure, page 19.

  • Page 18: Site Preparation

    ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...

  • Page 19: Mechanical Installation

    ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...
  • Page 20 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R Move the holster inlet Step 1 Procedure...

  • Page 21: Electrical Installation

    ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...
  • Page 22 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R Insert the AC input conduit Procedure 1.
  • Page 23 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R Install the mechanical lugs for L1, L2, option 1 Procedure 1.
  • Page 24 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R Earthing wire L2 AC input wire L1 AC input wire...
  • Page 25 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R Insert and connect the Ethernet cable If your EVSE has two Ethernet connections, it is possible to connect multiple EVSEs in a chain.
  • Page 26 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R Insert and connect the wires for the smart meter communication Connect the smart meter with ModBus RTU (RS485)
  • Page 27 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R Rotary switch set current limit Procedure 1.

  • Page 28: General Commissioning Procedure

    ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...

  • Page 29: Troubleshooting Procedure

    ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...
  • Page 30 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...
  • Page 31 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...

  • Page 32: Technical Data

    ≔ ← TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R — Technical data AC input Charging type Mode 3 charging, level 2 Input/output power rating and current 9.6 kW / 40 A, 19.2 kW / 80 A Input/ouput voltage, frequency...
  • Page 33 250 VAC or 30 VDC, max current 1 A User interface User authentification ABB RFID card (1 included) or ChargerSync™ app or portal User interface / Installer interface ChargerSyncTM app or portal / TerraConfig app and portal for setup Status indication...
  • Page 34 ≔ ← TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R Mechanical Mounting Wall or floor using a pedestal Dimensions H ×...
  • Page 35 ≔ ← TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R — Circuit breaker rating Supported by Supported by Max output Typical line wire Supported included cold...
  • Page 36 Aluminum conduit closure plugs, including 1 * 1 inch and 2 * 3/4 inch SER-Grommet ABB6AGC109685 SER-Front cover(non-display models, no ABB logo, UL Front cover (non-display, no ABB logo, UL 40/80 A), 2 screws included 40/80 A) ABB6AGC109709 SER-Front cover(display models, no ABB logo, UL...
  • Page 37 2629 JG Delft The Netherlands — Contact data The local representative of the manufacturer can give you support on the EVSE. You can find the contact data here: https://emobility.abb.com © Copyright 2022 ABB. All rights reserved. Specifications subject to change without notice.

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