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Summary of Contents for Lincoln HTL 101
- Page 1 User Manual Operation Instructions 2.1A-39002-B07 Hydraulic Operated Lubrication Pump HTL 101 Flange Model 6131b05 810-55485-1 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
- Page 2 Subject to modifications without prior notification. © 2007 by LINCOLN GmbH Postfach 1263 Phone: +49 (6227) 33-0 D-69183 Walldorf Fax: +49 (6227) 33-259 Page 2 of 24 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
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Page 3: Table Of Contents
Basic Adjustment of the Throttle Valve ......8 Monitoring of Function ..........8 Pump Element..............9 Pressure Relief Valve ............9 Page 3 of 24 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 4: Introduction
/ system. Therefore, for the operation of your device always use original spare parts made by 1013A94 Lincoln GmbH. Page 4 of 24 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 5: Safety Instructions
Repairs are only to be performed by authorized and qualified persons who are familiar with all applicable regulations. Page 5 of 24 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 6: Operation/Maintenance
Kinks are to be avoided. In constricted installation conditions use pipe elbow unions to avoid the danger of kinking behind the hose socket. Page 6 of 24 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 7: Description
11 - Fastening holes for M 14 bolts 12 - Cover cap for the regulating throttle valve Page 7 of 24 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 8: Working Method
P (item 14, Fig. 2) is depres- 1013A94 surized (the eccentric shaft no longer rotates). 6011b03 Fig. 3 Throttle Valve Adjustment Page 8 of 24 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 9: Monitoring Of Function
6001a02 4195a99 Fig. 6 Pressure relief valve (cartridge) Page 9 of 24 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 10: Maintenance
15 - Closure plug operated grease gun until the lubricant flows out at the lu- brication point Page 10 of 24 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 11: Cartridge Replacement
Unscrew the oil strainer and clean it 6137b03 Fig. 10 Cleaning the Oil Strainer 16 - Oil strainer Page 11 of 24 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 12: Technical Data
4440a02 Fig. 11 Pressure diagram A - Oil pressure: Hydraulic System (Inlet) B - Delivery Pressure: Lubricant Outlet Page 12 of 24 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 13: Dimensions
Dimensions 6139b05 and 6138b05 Fig. 12 Dimensions of the Hydraulic Lubrication Pump HTL 101 (all dimensions in mm) Page 13 of 24 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 14: Hydraulic Circuit
1 – Screen 3 - Stepper motor 5 - By-pass for warming up 2 – Filter 4 - Throttle, adjustable Page 14 of 24 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 15: Flow Rate Diagram
16 notches correspond to one complete rotation of the throt- Max. output ............4,4 cm³/min tle. Lubricant Output of the HTL 101 (at 100 bar back-pressure and 60 to 80 °C operating temperature) (see Version P, pos. 11, page 20 and 21) 6549b05 –... -
Page 16: Troubleshooting
Fault: Oil pressure leaking at the hydraulic system Cause: Remedy: Leakage Check the fittings and retighten them if necessary Tab. 1 Troubleshooting Page 16 of 24 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... - Page 17 User Manual Operation Instructions 2.1A-39002-B07 Note: Page 17 of 24 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
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Page 18: Components And Parts List
Components and Parts List Components with tension spring 4439f05 Fig. 16 Components, flange model N (see identificationn plate) Page 18 of 24 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... - Page 19 250-14064-6 7.5 Sealing ring 122.7 x 2.5 442-70146-1 Tab. 2 Parts list, flange model N (see identification plate) Page 19 of 24 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
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Page 20: Version P
Components and Parts List Components with tension spring 4439p05 Fig. 17 Components, flange model P (see identificationn plate) Page 20 of 24 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... - Page 21 250-14064-6 7.5 Sealing ring 122.7 x 2.5 442-70146-1 Tab. 3 Parts list, flange model P (see identification plate) Page 21 of 24 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
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Page 22: Accessories
Our accessories comprise special hoses (DN 6 Type 2040N-04V02 with blue outside coating) in various lengths for the connec- tion of pump HTL 101 (oil pressure and oil return) to the hydraulic system of a hammer. The connecting fittings are made of high-tensile special steel and are provided with fittings DKO-S RA 8 M16 x 1.5 1 C9PX-8-04S. -
Page 23: Manufacturer's Declaration
Standards: EN ISO 12100-1; EN ISO 12100-2; EN 809 17.07.2002 Z. Paluncic (ημερομηνια / υπογραφη) (fecha / firma) (Data / assinatura) (Datum/ handtekening) (dato/underskrift) Page 23 of 24 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... - Page 24 Phone: (+65) 6588-0188 Printed in Germany Fax: (+1) 800 424 5359 Fax: (+65) 6588-3438 Web site: Email: sales@lincolnindustrial.com.sg www.lincolnindustrial.com Page 24 of 24 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
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