Lincoln 609-29232-1 Owner's Manual
Lincoln 609-29232-1 Owner's Manual

Lincoln 609-29232-1 Owner's Manual

Hydraulic pump single-line with 165-l container

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Owner's Manual
Hydraulic pump 609-29232-1 Single-line with 165-l container

Table of Contents

Safety Instructions .......................................... 1
Proper Use...................................................... 2
Structure ......................................................... 3
Mode of Operation .......................................... 4
Technical Data ................................................ 5
Electrical Equipment ....................................... 5
Erection and Assembly ................................... 5
Operation Instructions..................................... 5
Commissioning ............................................... 5
Settings ........................................................... 6
Maintenance and Repair ................................. 7
Troubleshooting .............................................. 7
Repair of the Pump Tube ................................ 9
Spare Parts for Hydraulic Pump...................... 10
Spare Parts Drawing Pump Tube ................... 13
Spare Parts List Pump Tube ........................... 14
Preface to the Owner's Manual
The Owner's Manual
Manual is intended to familiarize the user with the
pump/lubrication system and to enable him to use it
adequately
.
must always be available on the site where the
pump/lubrication system is in operation.
must be read and used by all persons who are charged
with work with the pump/lubrication system, e.g.
Operation, including adjustment, troubleshooting during
operation, elimination of production waste, maintenance,
disposal of process materials
Maintenance (inspection, repairs)
Transport
Persons who do not have a good command of the English
language must be informed by the user of he
pump/lubrication system on the contents of the Owner's
Manual, particularly the Safety Instructions, before they
carry out the work.
The Operating Instructions
contain important information for the safe, correct and
economic operation of the pump/lubrication system.
will help avoid hazards.
reduce repair costs and downtime.
increase the reliability and prolong the service life of the
pump/lubrication system.
must be supplemented by the respective national
regulations concerning the prevention of accidents and
protection of the environment.

Safety Instructions

The Operating Instructions include general instructions
which must be followed when a pump/lubricating unit is
installed, operated or serviced. Therefore, it is absolutely
necessary for the fitter and the specialist/user to read the
Operating Instructions before a unit is installed and
Subject to changes
LINCOLN GmbH
Postfach 1263
D-69183 Walldorf
commissioned. The Operating Instructions must always
be available on the site where the machine/system is
installed.
All general safety instructions contained in this main
chapter on safety must be observed as well as all special
safety instructions given in other main chapters.
Hazard marking in the Operating Instructions
Safety symbol acc. to DIN 4844-W9
The notes referring to safety contained in the Operating
Instructions whose failure to observe them may result in
personal injury are marked by the symbol above.
Safety symbol acc. to DIN 4844-W9
This symbol warns of an electrical current
If ignoring the safety note might result in machine
damages and malfunction, the word CAUTION is added.
Warnings directly fixed to the machine must always be
observed and must be kept in completely legible
condition.
Staff Qualification and Training
The staff responsible for operation, maintenance,
inspection and installation must be adequately qualified
for these jobs.
The user must properly regulate the field of responsibility
and supervision of the personnel.
If the personnel is not in command f the necessary
expertise, they must receive the appropriate training and
instructions. If necessary, this can be done by the
manufacturer/supplier on behalf of the machine user
Furthermore, the user must ensure, that the contents of
the Operating Instructions are fully understood by the
personnel.
Tel +49 (6227) 33-0
4.1EN-68607-G09
Page 1 of 15
Fax +49 (6227) 33-259

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Summary of Contents for Lincoln 609-29232-1

  • Page 1: Table Of Contents

    Owner’s Manual Hydraulic pump 609-29232-1 Single-line with 165-l container 4.1EN-68607-G09 Table of Contents commissioned. The Operating Instructions must always Safety Instructions .......... 1 be available on the site where the machine/system is Proper Use............2 installed. Structure ............3 Mode of Operation .......... 4 Technical Data ..........
  • Page 2: Proper Use

    Owner’s Manual Hydraulic pump 609-29232-1 Single-line with 165-l container 4.1EN-68607-G09 Hazards resulting from failure to observe the safety instructions Unauthorized Modification and Spare Parts Production Alteration and modifications of the machine are only allowed if approved by the manufacturer. Original spare parts and •...
  • Page 3: Structure

    Owner’s Manual Hydraulic pump 609-29232-1 Single-line with 165-l container 4.1EN-68607-G09 Structure Fig. 1: General view Grease outlet Flow regulating valve Pz: Hydraulic outlet Hydraulic inlet Filling connection R 1"fem. Pressure reducing valve Overfilling safety valve The pump 609-328839-1 consists of the following main components: Item Description Part-No.
  • Page 4: Mode Of Operation

    Owner’s Manual Hydraulic pump 609-29232-1 Single-line with 165-l container 4.1EN-68607-G09 Mode of operation Fig. No. 2 Functional diagram of the hydraulic pump The oscillating cylinder is a self-switching working cylinder automatically reverses its travelling direction. If the with an automatic direction changeover unit. A connection movement is stopped when the cylinder moves out, e.g.
  • Page 5: Technical Data

    Owner’s Manual Hydraulic pump 609-29232-1 Single-line with 165-l container 4.1EN-68607-G09 Technical data Operating instruction Start up Pressure ratio (practical): approx....... 6.6 :1 Lubricant output per double stroke: ....30 cm³ Connect only clean supply lines and supply hoses to the Output pressure: ..........
  • Page 6: Settings

    Owner’s Manual Hydraulic pump 609-29232-1 Single-line with 165-l container 4.1EN-68607-G09 Settings (Fig.3: Oscillating cylinder) 1. Flow regulating valve (item 1) The travelling speed of the cylinder is determined by the To control the set operating pressure, one can connect supplied quantity of oil. The operating range of the flow a measuring device to the connection M.
  • Page 7: Maintenance And Repair

    Owner’s Manual Hydraulic pump 609-29232-1 Single-line with 165-l container 4.1EN-68607-G09 Maintenance and repairs Before disassembling the pump, stop it and relieve the pressure from the drive (hydraulic cylinder), pump tube and supply system. Drain the supplied medium by opening an outlet valve (shut-off valve, gun) of the supply line and collect it into a basin.
  • Page 8: Mount The Oscillating Cyl. To The Pump Tube

    Owner’s Manual Hydraulic pump 609-29232-1 Single-line with 165-l container 4.1EN-68607-G09 Mount the oscillating cylinder to the pump tube 1. Screw side with shorter thread of threaded rod (item 2) into cylinder head of oscillating cylinder and tighten firmly.(sticked in with Loctite 274) 2.
  • Page 9: Repair Of The Pump Tube

    Owner’s Manual Hydraulic pump 609-29232-1 Single-line with 165-l container 4.1EN-68607-G09 Repair of the pump tube The disassembly instructions are intended for specialists with 7. Remove retaining ring (29) and guide washer (30) from a particular knowledge of hydraulics. bushing & plunger (31).
  • Page 10: Spare Parts For Hydraulic Pump

    Owner’s Manual Hydraulic pump 609-29232-1 Single-line with 165-l container 4.1EN-68607-G09 Spare Parts for Hydraulic Pump Part-No. 509-32178-1 (Fig. 4: Spare parts of the hydraulic pump) Item Description Qty. Part number OSCILLATING CYLINDER ASSY. WITH CONTROL BLOCK 235-13183-1 PRESSURE REDUCING VALVE 14-83 BAR...
  • Page 11: Sealing Kit On The Oszillating Cylinder

    Owner’s Manual Hydraulic pump 609-29232-1 Single-line with 165-l container 4.1EN-68607-G09 How to replace the sealing kit on the oscillating cylinder Maintenance works that require disassembly of the cylinder shall be performed by qualified and authorized personnel only. When disassembling the cylinder, make sure to protect all components against damage and dirt.
  • Page 12 Owner’s Manual Hydraulic pump 609-29232-1 Single-line with 165-l container 4.1EN-68607-G09 Disassembly For all disassembly and assembly works make sure not to use the unit consisting of connecting block and tube as a counter support. Do not damage the sealing nut when disassembling the seals.
  • Page 13: Spare Parts Drawing Pump Tube

    Owner’s Manual Hydraulic pump 609-29232-1 Single-line with 165-l container 4.1EN-68607-G09 Piston Unit Sealing Installation Calibration • Slip mounting sleeve onto the piston unit pos. 60. • First push the O-ring pos. 220 over the mounting sleeve into the groove and then the Glyd ring pos. 210. Heat the Glyd ring in oil, water or by means of a hot air ventilator up to a temperature of 80°C –...
  • Page 14: Spare Parts List Pump Tube

    Owner’s Manual Hydraulic pump 609-29232-1 Single-line with 165-l container 4.1EN-68607-G09 Spare parts drawing – Pump tube 84997 Caution Tighten screw (item 1) with a torque of 88 Nm Subject to changes Page 14 of 15 LINCOLN GmbH Postfach 1263 D-69183 Walldorf...
  • Page 15 Owner’s Manual Hydraulic pump 609-29232-1 Single-line with 165-l container 4.1EN-68607-G09 Spare parts list for pump tube 84997 Item Description Qty. Part number BOLT CONNECTOR 242 363 COUPLING NUT 237 051 PLUNGER ROD 242 932 GLAND NUT 242 936 O-RING, polyurethane...

Table of Contents