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Summary of Contents for Lincoln Centro-Matic P653S
- Page 1 Electric Operated Centro-Matic Pump P653S ® 24 VDC or 120/230 VAC, 50-60Hz With Follower Without Follower ████████████████████████████████████████████████████████████████████████████████████████████ - 321C - C8 MAR - 2012 Section Form 404372 Page...
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Page 2: Table Of Contents
Electric Operated Centro-Matic Pump P653S Table of Contents Page Introduction Explanation of Symbols Used ..........3 User’s Responsibility ..............3 Environmental Protection ............3 Service ..................3 Safety Instructions Appropriate Use ................4 Misuse ..................4 Exclusion of Liability ............4 Regulation for Prevention of Accidents ........4 General Safety Instructions .............4 Operation, Maintenance and Repair ........4 Repair ................4... -
Page 3: Introduction
The correct installation and connection of tubes and hoses, if not specified by Lincoln Industrial, is the user’s responsibility. Lincoln Industrial Technical Services will gladly assist you with any questions pertaining to the installation. -
Page 4: Safety Instructions
(e.g. if the safety instructions are ignored pumping lubricant. or resulting from an incorrect installation of the P653S pump), no claims or legal Operation, Maintenance and Repair actions may be taken against Lincoln WARNING! Industrial Before carrying out any maintenance or Exclusion of Liability... -
Page 5: Operation / Maintenance
The connection of the system and must be replaced afterwards. the 120 VAC must be done according • Use only original Lincoln spare parts or parts approved by to the National Electrical code. Before Lincoln. installing or working on the pump,... -
Page 6: Description Of Pump
9 - Refill Grease Fitting connection 10 - Top Lid 11- Vent Hole *Note: Installations using SL-32 aand SL-33 Lincoln injectors Pump without Follower Plate can lubricate more than 35 bearings. Typical Centro-Matic system schematic is shown on page 31. -
Page 7: P/N Identification Code
Electric Operated Centro-Matic Pump P653S Identificaton code P653S pump Code example P653S - 4 F - 24 - 2A - AS06 Pump model, basic Reservoir size and configuration 4 = 4L, transparent plastic 8 = 8L, transparent plastic 15 = 15L, transparent plastic 20 = 20L, transparent plastic X = Grease pump L = Low-level control... -
Page 8: Pcb Identification Code
Electric Operated Centro-Matic Pump P653S Jumper setting combinations - Centro-Matic pumps Number of Application: Time (TC) pressure Low-level F1 fault relay; F2 fault relay; Industrial or count Pump combinations switches or control; (31) switch to (31) switch to (S) -o; Mobil control (CC);... -
Page 9: Description Of Operation
Electric Operated Centro-Matic Pump P653S Description of Operation Pump Operation Drive • The pump housing consists of the following components: gear motor, final gear drive, three pumping elements connected together by internal passages and vent valve. Pump can be configured with internal pressure switch or transducer. -
Page 10: Pump Element Operation
Electric Operated Centro-Matic Pump P653S Pump Element operation The pump element (Fig. 13 and 14) is a single stroke spring biased pump. Motor drives the eccentric (1). Eccentric is in constant contact with the plunger (2). Compression spring (3) is pushing plunger (2) to open lubri- cant passage to create vacuum to prime the pump with lubri- cant from the reservoir. -
Page 11: Pump With Internal Pressure Switch
Electric Operated Centro-Matic Pump P653S Pressure Control/Hold Time/Vent Cycle Pump with internal and external pressure switch: Internal pressure switch will close at 3500 psig and open at 2600 psig. The external pressure switch will close at 2500 psig Pump with internal pressure switch only: and open at 1900 psig Internal pressure switch will close at 3500 psig and open at After pump starts a lubrication cycle, motor stops when pres-... -
Page 12: Pump With Internal Pressure Transducer
Electric Operated Centro-Matic Pump P653S Pump with internal pressure transducer only: Pump with internal and external pressure transducer: The internal pressure transducer is factory set to close at 3500 The internal pressure transducer is factory set to close at 3500 psig (241 bar). -
Page 13: Venting Cycle/Depressurization
Electric Operated Centro-Matic Pump P653S Possible Faults Stirring paddle • E1 Fault – A failure to build pressure at the pump within The stirring paddle (3) (Fig. 2) is attached to the motor and ro- the allotted 12 minutes of pumping time. tates during the lubrication cycle. -
Page 14: Pump Without Follower Plate
Electric Operated Centro-Matic Pump P653S Pump Without Follower Plate Grease Reservoir Full of Grease - Fig. 15 • The stirring paddle rotates clockwise during the lubrication cycle. • The pivot bracket of the stirring paddle (B) (Fig. 15) is completely submerged into grease and grease resistance to paddle rotation guides the bracket with round magnet 1 inward to orbit (A). -
Page 15: Keypad And Display
Electric Operated Centro-Matic Pump P653S Keypad and Display Membrane Key Pad 1 - Display 2 - Key for acknowledgment of fault indications and changing programming screens. 3 - Key for triggering an additional lubrication cycle and for changing programming values. Fig. - Page 16 Electric Operated Centro-Matic Pump P653S Keypad and Display Fig. 20 Green circulating illuminated segment, lubricating time, pump is running. Low-level control In the event of a low-level signal the display will flash LL. IMPORTANT Fig. 21 Display of a low-level indication If a low-level signal occurs during the lubricat- ing time, the current operating cycle will still be completed.
- Page 17 Electric Operated Centro-Matic Pump P653S Keypad and Display E2 fault is a failure to build pressure at the end of the supply line. You must use an external pressure switch or pressure transducer to detect this. • If either the external pressure switch or pressure transducer fails to reach 2500 psi within 12 minutes of pumping this fault will occur.
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Page 18: Factory Set Parameters
Electric Operated Centro-Matic Pump P653S Factory Settings For Parameters Programming steps Factory Setting Description Pause time 0 to 59 hours Pause time 0 to 59 minutes Output of both fault relays no (normally open) nc (normally closed) Two options for signaling a fault o1 (Option 1) F1 relay contact a) Low-level fault will cause F1 contact to repeatedly open and close. -
Page 19: Acknowledging A Fault
Electric Operated Centro-Matic Pump P653S Acknowledging a Fault Display Press To acknowledge a malfunction: • The flashing display changes into continuous light by pressing the button (acknowledging). By acknowledging the fault signal, the flashing E1, E2, E3, E4 or LL changes <... -
Page 20: Programming The Pump
Electric Operated Centro-Matic Pump P653S Programming the Pump Programming Mode: Pump with Pressure Switch Function Function IMPORTANT! Pump Power must be on to start programming. Key for modifying Key for switching to the parameters in the the next programming programming step step Step 1 Setting of Pause Time P1 (hours) and P2 (minutes). - Page 21 Electric Operated Centro-Matic Pump P653S Programming Mode, continued Step 4 P4: Programming of the output signal for both alarm relays. The default setting on the printed circuit board for Display Press the alarm contacts is switching to battery minus. Press button so that “P4“ appears in the display. When releasing the button, the currently set value appears in the display (here the factory-set value NO, normally open contact).
- Page 22 Electric Operated Centro-Matic Pump P653S Programming Mode, continued Step 6 Display Press P6: Upon applying power to the pump you can program whether it starts with a pause time SP or starts with a lube cycle SO. Press button, so that “P6“ appears in the display. The currently set values appear as to whether the cycle is to start with the pause time or the lubricating time.
- Page 23 Electric Operated Centro-Matic Pump P653S Programming Mode: Pump with Pressure Transducer Complete Steps 1 through 6 of Pump with Pressure switch Display Press Step 7 IMPORTANT The P7 programming will only appear if you have a pump that has an internal pressure transducer.
- Page 24 Electric Operated Centro-Matic Pump P653S Programming Mode, continued Step 9 Completing the programming Press button. “P -” is displayed. IMPORTANT Always carry out the programming com- pletely in order to save the new values. • Press this key (additional lubrication) to complete the pro- gramming and to save the entered parameters.
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Page 25: Review Of Pump Parameters
Electric Operated Centro-Matic Pump P653S Review of the Pump Parameters Press the button > 2 seconds. NOTE The following display sequence is shown once. The change of display occurs every two seconds. Example of the pump set to lubricate each 12 hours 30 minutes and remaining pause time (rP) is 5 hours 10 minutes. - Page 26 Electric Operated Centro-Matic Pump P653S Review of the Pump Parameters Operating Mode Both relay contacts are normally open after one sec. Option 2 - How F1 and F2 will signal a fault. after one sec. Pump starts with a pause time after one sec.
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Page 27: Technical Data
(- 40 °C to +70 °C) Note #1: See the list of the approved and recommended lubricants. Operating temperature Contact Lincoln if lubricant is not in the list. range for AC pumps....32°F to 122° F (0° C to 50° C) Note #2: The lubricant output is measured at + 70 °F (+ 21 °C) and... -
Page 28: Wiring Connections For Dc Pump
Electric Operated Centro-Matic Pump P653S CONNECTIONS FOR 24 VDC 653 PUMP ████████████████████████████████████████████████████████████████████████████████████████████ Page Number - 28 Form 404372... -
Page 29: Wiring Connections For Ac Pump
Electric Operated Centro-Matic Pump P653S CONNECTIONS FOR 110-230 VAC 50/60 Hz 653 PUMP ** Must connect red and black wires together if no machine switch is used. You can also use a special 7 conductor bayonet plug (P/N 664-34550-1). ████████████████████████████████████████████████████████████████████████████████████████████ Page Number - 29 Form 404372... -
Page 30: Jumper Setting For Pcb
Electric Operated Centro-Matic Pump P653S JUMPER SETTINGS FOR 653 PUMP PCB ████████████████████████████████████████████████████████████████████████████████████████████ Page Number - 30 Form 404372... -
Page 31: Centro-Matic System
Electric Operated Centro-Matic Pump P653S Centro-Matic System Schematic with P653S Pump 1 - PUMPING HOUSING ( 3 PUMP ELEMENTS) 2 - MOTOR 3 - CONTROLLER, KEY BOARD WITH DISPLAY 4 - INTERNAL PRESSURE SWITCH (P.S.) OR PRESSURE TRANSDUCER (P.T.) 5 - INTERNAL VENT VALVE 6 - RESERVOIR WITH Low-level CONTROL 7 - PRESSURE RELIEF, 5,000 PSI (350 BAR) EXTERNAL 8 - HIGH PRESSURE SUPPLY LINE... -
Page 32: List Of Lubricants
NLGI grade of grease. This refers in particular remain suspended in the lubricant and to greases with more than 3% graphite. Lincoln can test the cannot settle. This will result in damage grease and develop recommendations for specific applica- to the lubrication system and thus to the tions. - Page 33 Electric Operated Centro-Matic Pump P653S Lincoln List of Lubricants, continued IMPORTANT Consult Lincoln or Lincoln Distributor/Representative before using lubricants with solid additives. ████████████████████████████████████████████████████████████████████████████████████████████ Page Number - 33 Form 404372...
- Page 34 Electric Operated Centro-Matic Pump P653S Lincoln List of Lubricants, continued IMPORTANT Consult Lincoln or Lincoln Distributor/Representative before using lubricants with solid additives. ████████████████████████████████████████████████████████████████████████████████████████████ Page Number - 34 Form 404372...
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Page 35: Dimensions
Electric Operated Centro-Matic Pump P653S Fig. 45 Dimensions P653S, 4-liter reservoir Reservoir with follower plates: A1 = 509mm (20 in.) Reservoir with stirring paddle: A2 = 467 mm (18.4 in.) ████████████████████████████████████████████████████████████████████████████████████████████ Page Number - 35 Form 404372... - Page 36 Electric Operated Centro-Matic Pump P653S Reservoir with follower plates: B1 = 557mm (22 in.) Fig. 46 Dimensions P653S, 8-liter reservoir Reservoir with stirring paddle: B2 = 515 mm (20 in.) ████████████████████████████████████████████████████████████████████████████████████████████ Page Number - 36 Form 404372...
- Page 37 Electric Operated Centro-Matic Pump P653S Fig. 47 Dimensions P653S, 15-liter reservoir Reservoir with follower plates: C1 = 800mm (31 in.) Reservoir with stirring paddle: C2 = 758 mm (30 in.) ████████████████████████████████████████████████████████████████████████████████████████████ Page Number - 37 Form 404372...
- Page 38 Electric Operated Centro-Matic Pump P653S ████████████████████████████████████████████████████████████████████████████████████████████ Page Number - 38 Form 404372...
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Page 39: Refill And Maintenance
Renocal FN 745/LINCOLN grease used for final testing and inspection. The grease thickener is Ca-12-OH-stearat. Check compatibility of the Renocal FN 745/LINCOLN with the grease you are going to use and remove the test grease if necessary. Pump with follower plate: Use grease fitting (9) (Fig. -
Page 40: Mounting Template
Electric Operated Centro-Matic Pump P653S ████████████████████████████████████████████████████████████████████████████████████████████ Page Number - 40 Form 404372... -
Page 41: Troubleshooting Guide
Electric Operated Centro-Matic Pump P653S Troubleshooting Solution Mode of failure Check power supply and fuses. Pump motor does not run. No green right corner segment lit on display (Fig. 18 page 15). Connect “ignition” or “machine” switch per electrical schematic Pump does not deliver lubricant but runs if manual lube switch on pages 28 and 29. -
Page 42: Parts List
Electric Operated Centro-Matic Pump P653S © © © Indicates change Pump with Follower ████████████████████████████████████████████████████████████████████████████████████████████ Page Number - 42 Form 404372... - Page 43 Electric Operated Centro-Matic Pump P653S Pump with Follower ████████████████████████████████████████████████████████████████████████████████████████████ Page Number - 43 Form 404372...
- Page 44 Electric Operated Centro-Matic Pump P653S P653S PUMP with follower (housing and reservoir) Item # Part Number Description QTY Item # Part Number Description 316-16444-1© HOUSING 445-71528-1 SUPPORT SLEEVE, 15L RESERVOIR 275702 MOTOR, DRIVE 24VDC 445-71536-1 SUPPORT SLEEVE, 20L RESERVOIR 445-71524-1 INTERMEDIATE BOTTOM 545-33045-1 RESERVOIR, 4L W/VENT TUBE AND LABELS...
- Page 45 Electric Operated Centro-Matic Pump P653S © ©68 PUMP WITHOUT FOLLOWER ████████████████████████████████████████████████████████████████████████████████████████████ Page Number - 45 Form 404372...
- Page 46 Electric Operated Centro-Matic Pump P653S PUMP WITHOUT FOLLOWER ████████████████████████████████████████████████████████████████████████████████████████████ Page Number - 46 Form 404372...
- Page 47 Electric Operated Centro-Matic Pump P653S P653S Pump without Follower (Housing and Reservoir) Item # Part Number Description QTY Item # Part Number Description 316-16445-1 HOUSING 234-10423-6 PROXIMITY SWITCH 275702 MOTOR, DRIVE 24VDC 545-33093-1 STIRING PADDLE ASSE’Y 445-71524-1 INTERMEDIATE BOTTOM 200-12000-3 SCREW, HEX, 8.8 M6x40C 275557 PINION GEAR, DRIVE...
- Page 48 Electric Operated Centro-Matic Pump P653S Page Number - 48 Form 404372...
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