Graco PD44 Setup And Operation
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Graco PD44 Setup And Operation

Graco PD44 Setup And Operation

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Setup - Operation
PD44
Control Box
Meter, mix, and dispense system for precise two-component micro-dispensing of sealants
and adhesives. Not for use in explosive atmospheres.
Important Safety Instructions
Read all warnings and instructions in this
manual before using the equipment.
Save these instructions.
CC1032
EN

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Summary of Contents for Graco PD44

  • Page 1 Setup - Operation PD44 CC1032 Control Box Meter, mix, and dispense system for precise two-component micro-dispensing of sealants and adhesives. Not for use in explosive atmospheres. Important Safety Instructions Read all warnings and instructions in this manual before using the equipment.

  • Page 2: Table Of Contents

    Control Boxes ......5 PD44 Dispense Valve ..... 6 Grounding .

  • Page 3: Warnings

    Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 4 WARNING PRESSURIZED EQUIPMENT HAZARD Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury. • Follow the Pressure Relief Procedure when you stop spraying/dispensing and before cleaning, checking, or servicing equipment. •...

  • Page 5: Components Identification

    Components Identification Components Identification Control Box . 1: PD44 Control Box Key: Display B material connection Emergency Stop Switch Servo power connection Remote I/O connection Remote Ethernet connection Sensor, Solenoid valve connection Servo encoder connection A material connection Power assembly...

  • Page 6: Pd44 Dispense Valve

    Components Identification PD44 Dispense Valve See PD44 Operation manual 313876 for detailed dispense valve components identification and instructions. . 2 PD44 Servo Dispense Valve...

  • Page 7: Grounding

    Grounding Grounding The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode. Improper grounding can cause electric shock. Grounding provides an escape wire for the electric current.

  • Page 8: Hmi Operation

    HMI Operation HMI Operation Screen Navigation Diagrams Start Automatic operation Advanced setup screen - 3 (see page 14) main screen (see page 9) Automatic operation Automatic operation Advanced setup screen - 2 (see page 14) external signal screen signal screen (see page 10) (see page 10) System main screen...

  • Page 9: Automatic Operation Main Screen

    HMI Operation Automatic operation main 2. Style settings and specified shot size and shot rate • The style setting modes includes two modes: screen external signal control mode and local operation panel control mode. The style setting mode is specified in the advanced settings of the parameter setting screen.The system provides 0-7, a total of 8 groups of style settings.

  • Page 10: Automatic Operation Signal Screen

    HMI Operation Automatic operation signal Automatic operation external screen signal screen . 4 Automatic operation signal screen . 5 Automatic operation external signal screen In the automatic operation main screen, press the right In the automatic operation main screen, press the right arrow button to enter the signal screen.The content and arrow button to enter the signal screen.

  • Page 11: Manual Operation Screen

    HMI Operation Manual operation screen 4. Operation button • ‘Home/Reload’ button: this is a function overlay button. - When the system has just started and the Home operation has not yet started, press this button to perform the Home operation, and the button will blink until the slider returns to the Home point, and then the button will remain on until the next operation is started.

  • Page 12: Setup Screen

    For both 1053 and 1093 servo . 9 Style setup screen valves, only one metering rod diameter is required. For PD44 servo valve, need to input A and B two In the setup mode, each screen can be switched to this metering rod diameter.
  • Page 13 HMI Operation Purge setup screen Advanced setup screen In the setup mode, each screen can be switched to this screen through the advanced button. Advanced setup include three screens. . 10 Purge setup screen In the setup mode, each screen can be switched to this screen through the purge setup button.
  • Page 14 HMI Operation . 12 Advanced setup screen - 2 . 13 Advanced setup screen - 3 The contents and functions of the screen 2 are as Password protection setup: when selecting password follows: protection, enter the password, then the operator can enter the setup screen.

  • Page 15: Pressure Relief Procedure

    1. Turn main air supply valve to the off position. This will bleed air from the system. 2. Close PD44 air supply valve to relief air from PD44. 3. Perform supply system pressure relief procedure, see related manuals on page 2.

  • Page 16: Schematics

    Schematics Schematics All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.
  • Page 17 Schematics...
  • Page 18 Schematics JGDL00051 JGDL00051...

  • Page 19: Technical Specifications

    Technical Specifications Technical Specifications PD44 Control Box Metric Power Supply 110 VAC ± 10%, 50/60 Hz or 220 VAC ± 10%, 50/60 Hz Maximum Operating Current 10 A (110 VAC) or 5 A (220 VAC) Control Box Size 10.8 in. X 9.8 in. X 5.7 in.

  • Page 20: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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