Page 1 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance Industrial Metal Detectors and Integrated Systems with Conveyor Belt THS/21E - THS/21 Instruction manual for installation, use and maintenance Document Date Hardware Software FI002K0018v1100UK 2012-03-29 HV5.xx THSV5401 – ALMV5400 Read this manual carefully before installing, operating or carrying out maintenance on the device. Keep the manual in a safe place for future reference and in perfect condition.
Page 2 The equipment is marked with this symbol wherever the user must not have access to potentially dangerous areas. CEIA Metal Detectors employ low intensity electromagnetic fields in compliance with current legislation. MAGNETIC FIELDS can affect pacemakers. Wearers of pacemakers, cardiac defibrillators and other life support devices must not operate in proximity of the inductor or the heating inductors of this device.
Page 3: Table Of Contents
2.4.2 Control Power Box ........31 3.1.3.6 Multiple Metal Detectors close 2.4.3 Conveyor Control System ......31 together ..........57 2.4.4 CEIA conveyor structure ......32 Unpacking ..........57 ORIGINAL INSTRUCTIONS...
Page 4 Moving the Metal Detector ....59 3.6.3.1 THS/xx21E .......... 82 3.2.2 CEIA Integrated Systems ......59 3.6.3.2 THS/xx21E-3F ........82 3.6.3.3 THS/xx21 ..........83 3.2.2.1 Handling and moving the package ...
Page 5 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance 3.9.1 Belt stop (EM=B) ........112 Programming the Metal Detector according to the product type ....133 3.9.2 Belt stop with photocell synchronization (EM=SB) ..........113 ...
Page 6 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance Warranty terms The warranty period on all CEIA products is 12 months from the date of delivery. The warranty applies to all products supplied by us. The warranty covers defects of all components excluding batteries.
Page 7 This document is the property of CEIA S.p.A. which reserves all rights. Total or partial copying, modification and translation is forbidden. CEIA reserves the right to make changes, at any time and without notice, to the models (including programming), their accessories and options, and to the prices and conditions of sale.
Page 8: Safety Instructions - Warnings
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance SAFETY INSTRUCTIONS - WARNINGS Read this manual carefully before installing or operating the device and before carrying out maintenance operations. 1 SAFETY INSTRUCTIONS – WARNINGS 1.1 Device users, required instruction level and training The following table shows the list of all possible users and their required instruction level and training throughout the life cycle of the device.
Page 9 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance SAFETY INSTRUCTIONS - WARNINGS Life cycle Users involved Required instruction level / Training requirements Use: cleaning. Operator Knowledge of current regulations regarding health and safety in the workplace. Knowledge of the cleaning procedures specified by the customer. Knowledge of the precautions, content and procedures specified in the Operating Manual.
Page 10: Warnings
If a CEIA integrated system with an ejection system is used and is not installed within a production line, at the exit of the belt a further unloading belt needs to be provided at the belt exit, with a fixed guard to prevent operators accessing the ejection area with their hands or limbs.
Page 11 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance SAFETY INSTRUCTIONS - WARNINGS Only connect up the compressed air supply after you have completed installation of the device and made all the other connections. Before connecting the device to the power supply, ensure that the power supply voltage corresponds to that indicated on the rating plate attached to the device.
Page 12: Use Warnings
Empty the reject bin at regular intervals. Exercise caution when emptying the bin because it could be heavy or contain very hot material. Define and implement a procedure for this operation. CEIA declines all liability for injury to persons or damage to property caused by incorrect emptying of the reject bin.
Page 13 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance SAFETY INSTRUCTIONS - WARNINGS Failure to follow the operating instructions in this manual may cause a loss of food characteristics. On equipment where the material to be inspected is loaded and unloaded manually, it is the customer’s responsibility to assess the risks to operator health and safety.
Page 14: Maintenance Warnings
Read the chapter on Maintenance carefully before calling the service centre. Whatever the problem, only specialized service personnel authorized to work with CEIA equipment should be called. Any damaged parts of the device should be substituted with original components only.
Page 15: Permitted Uses. Improper Uses
It is forbidden to use CEIA integrated systems if there is no bin to collect rejected material. Electric arc welding must not be carried out on the detector probe, on the control power box, on the conveyor belt or on any part of the attached structure.
Page 16: Residual Risks
1.4.2 Operating CEIA Metal Detectors employ low intensity electromagnetic fields in compliance with current legislation. MAGNETIC FIELDS can affect pacemakers. Wearers of pacemakers, cardiac defibrillators and other life support devices shall not operate in proximity of the inductor or the heating inductors of this device.
Page 17: Description
DESCRIPTION 2 DESCRIPTION 2.1 General description CEIA THS inspection systems detect metals with high detection sensitivity, for industrial use in inspecting food or other compatible products (see paragraph 2.1.3). They are available in two versions: Detection antenna with power supply unit Detection antenna with integrated conveyor belt system 2.1.1...
Page 18: Integrated Conveyor
CEIA inspections systems are available in a wide range of sizes suitable for a wide variety of applications. The casing structure, the Metal Detector and the belt control panel are all made from stainless steel.
Page 19: Detection Probes
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION Detection Probes 2.2.1 THS/21E and THS/21E-3F The THS/21E is a high-sensitivity Metal Detector controlled by a microprocessor and designed for industrial use. It is also available in an extremely compact version, the THS/SL21E (SLIM LINE version), for mounting on a conveyor belt and is ideal for weighing machines.
Page 20: Ths/Mn21
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.2.3 THS/MN21 The THS/MN21 is a very-high sensitivity Metal Detector for detecting ferromagnetic metal contaminants in products inside containers made from non-magnetic metal foil (e.g. aluminium foil) or inside aluminium trays. It is also used to detect needles in clothes with non-magnetic accessories (buttons, zips, etc.
Page 21: Ths/G21E
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.2.4 THS/G21E The THS/G21E is a high-sensitivity model with circular tunnel for products transported in tubing. The probe is designed to be fixed in an inaccessible position. The detector controls are therefore incorporated in the power supply unit.
Page 22: Applicable Power Supply Boxes
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.2.6 Applicable power supply boxes 2.2.6.1 Control Power Box (CPB) The Control Power Box contains the Metal Detector power supply unit. It has connections for external sensors and slave devices and can also house the remote control unit (RCU). Control Power Box Control Power Box with Control Power Box with...
Page 23: Remote Control Unit (Rcu)
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.2.6.2 Remote Control Unit (RCU) The THS/21x Metal Detector can be fitted with an optional remote control unit (RCU). The RCU is designed for all those applications where the antenna and the power supply unit are fitted in positions which are difficult for the operator to reach.
Page 24: Integrated System With Conveyor Belt
DESCRIPTION 2.3 Integrated system with conveyor belt CEIA integrated systems incorporate the THS Metal Detector, a conveyor belt and all the related accessories (e.g. ejection system, reject collection system, barcode reader) in a single system where all the components are ready installed and configured.
Page 25: Inverting Component Positions
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.3.1 Inverting component positions 2.3.1.1 Inverting the antenna/PSU unit position It is possible, as an option at the order stage, to invert the position of the controls of the antenna/PSU unit, moving the controls to the other side of the conveyor belt.
Page 26: Models
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.3.2 Models 2.3.2.1 THS/FBB (flat belt) Metal Detector antenna Programming and control panel Main switch Conveyor belt control panel Synchronization photocell External beacon Emergency button Reject bin Ejection system Support feet (to be fixed to the floor) or THS/FBB with ejection system lockable castors...
Page 27: Ths/Fb (Flat Belt)
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.3.2.2 THS/FB (flat belt) Metal Detector antenna Programming and control panel Main switch Conveyor belt control panel Synchronization photocell External beacon Emergency button Reject bin Ejection system Support feet (to be fixed to the floor) or lockable THS/FB with ejection system castors Available features and options...
Page 28: Ths/Mbb (Modular Belt)
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.3.2.3 THS/MBB (modular belt) Metal Detector antenna Programming and control panel Main switch Conveyor belt control panel Synchronization photocell External beacon Emergency button Reject bin Ejection system Support feet (to be fixed to the floor) or lockable THS/MBB with ejection system castors Available features and options...
Page 29: Ths/M65 And Ths/M69K (Modular Belt)
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.3.2.4 THS/M65 and THS/M69K (modular belt) Metal Detector antenna Programming and control panel Main switch Conveyor belt control panel Synchronization photocell External beacon Emergency button Reject bin Ejection system Support feet (to be fixed to the floor) or lockable THS/M65 with ejection system castors...
Page 30: Ths/Mbr (Modular Belt)
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.3.2.5 THS/MBR (modular belt) A Metal Detector antenna B Programming and control panel C Main switch D Conveyor belt control panel Synchronization photocell External beacon G Emergency button H Reject bin Retracting section of the belt M Support feet (to be fixed to the floor) THS/MBR...
Page 31: Device Identification
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.4 Device identification 2.4.1 Probe All antennas including those fitted to integrated xxxxxx systems have ID plates showing the following data: 211002xxxxx Model and Serial number of the antenna and 300 x 150 Dimensions of the tunnel.
Page 32: Ceia Conveyor Structure
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.4.4 CEIA conveyor structure CEIA integrated systems have an additional ID plate for the conveyor belt as shown in the example here. THS/FB 211002xxxxx 1500 x 300 ORIGINAL INSTRUCTIONS...
Page 33: Functional Diagrams
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.5 Functional diagrams Legend CEIA INDUSTRIAL INCLUDED OPTIONAL EXTERNAL DEVICE METAL DETECTOR COMPONENT COMPONENT OR CONNECTION 2.5.1 THS with Control Power Box 2.5.2 THS with Conveyor Control System ORIGINAL INSTRUCTIONS...
Page 34: Integrated Systems
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.5.3 Integrated systems ORIGINAL INSTRUCTIONS...
Page 35: Dimensions
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.6 Dimensions 2.6.1 Probes 2.6.1.1 THS/21, THS/MS21, THS/21E, THS/21E-3F Series 200, 250, ..., 1000 100, 125, 150,175 DW+420 350, 400, ..., 900 200, 225, 250, 275 TP-30 DW+60 DW+520 450, 500, ..., 1000 300, 325, 350 DW+620...
Page 36: Ths/Sl21, Thssl21E
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.6.1.2 THS/SL21, THSSL21E Series 150, 200, 250, 275, 125, 150 300, 325, 350, 375, DW+50 DW+387 175, 200 400, 450 225, 250, 275 2.6.1.3 THS/MN21 Model 350, 500, 550 350, 500, 550 DW+60 DW+620...
Page 37: Ths/G21, Ths/Gms21, Ths/G21E
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.6.1.4 THS/G21, THS/GMS21, THS/G21E Model (opening) THS/G21x-50 THS/G21x-100 THS/G21x-150 THS/G21x-175 THS/G21x-200 THS/G21x-250 ORIGINAL INSTRUCTIONS...
Page 38: Power Supply Units
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.6.2 Power supply units 2.6.2.1 Control Power Box (CPB) and Field Generator (MAG) 2.6.2.2 Control Power Box with Remote Control Unit (THS/21E) ORIGINAL INSTRUCTIONS...
Page 39: Control Power Box With Remote Control Unit (Ths/21)
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.6.2.3 Control Power Box with Remote Control Unit (THS/21) 2.6.2.4 Conveyor Control System 2.6.2.5 Small size power supply unit (00211AL_ card) ORIGINAL INSTRUCTIONS...
Page 40: Integrated Systems
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.6.3 Integrated systems 2.6.3.1 THS/FBB feet feet extension * Model castors 861 - 1113 THS/FBB 1000, 1300, 1500, 1800 920 ±50 700 ±75 875 ±75 1000 ±75 1125 ±75 961 - 1213 1061 - 1313 * available only on belt height 875 mm...
Page 41: Ths/Mbb
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.6.3.3 THS/MBB feet feet extension * Model castors 601 - 1226 THS/MBB 1000, 1300, 1500, 1800 920 ±50 700 ±75 875 ±75 1000 ±75 1125 ±75 651 - 1276 701 - 1326 * available only on belt height 875 mm 2.6.3.4...
Page 42: Ths/Mbr
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.6.3.5 THS/MBR Model THS/MBR 1700, 2000 875 ±75 1072 1222 2.7 Options and Accessories For the list of options and accessories available for the THS/21, see the Spare parts, Accessories and Options Manual.
Page 43: Technical Characteristics
Local Built-in keyboard and high-contrast display Remote through computer connected via Bluetooth, RS232, Ethernet or WiFi and managed with CEIA MDScope software, THS Production software or any other terminal emulation program through Web Server, with optional IXC card Inputs See table in section 2.2.6.1 Outputs See table in section 2.2.6.1...
Page 44 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION Supply Control Power Box Main voltage 100-240 VAC Frequency and phase 50/60 Hz - single phase Full load current (FLA) 2.2 A (6.6 A for THS/MN21) Conveyor Control System 115 V: 100-120 VAC Main voltage 230 V: 200-240 VAC...
Page 45: Integrated Systems
Local Built-in keyboard and high-contrast display Remote through computer connected via Bluetooth, RS232, Ethernet or WiFi and managed with CEIA MDScope software, THS Production software or any other terminal emulation program through Web Server, with optional IXC card Inputs Ejection confirmation, Photocell, Reset, Low pressure, Encoder, Bin...
Page 46: Safety Devices
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION Supply Power supply 115 V: 100-120 VAC Voltage 230 V: 200-240 VAC Frequency and phase 50/60 Hz - single phase 115 V: 11.2 A (15.6 A for THS/MN21) Full load current (FLA) 230 V: 11.4 A (15.8 A for THS/MN21) Motor...
Page 47: Installation
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3 INSTALLATION Before starting any installation operation, carefully read the Safety instructions – Warnings section of this manual. Observe current regulations regarding electrical and personal safety for both the operator and the installer when installing the device.
Page 48: General Installation Guidelines For Non-Integrated Models
Some THS models are designed for installation on conveyor belts or production lines provided and set up by the customer. When designing these systems customers are advised to follow the guidelines given in this manual to ensure that they get top performance from their CEIA Metal Detectors.
Page 49: Metal Structures In Proximity To The Probe
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.1.2.2 Metal structures in proximity to the probe 3.1.2.2.1 Fixed metal structures All the fixed metal structures in proximity to the detector must be securely fastened down with bolts and self-blocking nuts. If they form intermittent coils (caused by discontinuous metal contact), they must be welded.
Page 50 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.1.2.2.3 Models THS/G21 and THS/G21E Insert the Metal Detector antenna on the material inspection pipe. Fix it in position using the screws and plastic spacers as shown in the figures below; use the holes on the lower side of the antenna (see section 2.7.1).
Page 51: Customer Conveyor Belt
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.1.2.3 Customer conveyor belt 3.1.2.3.1 Load-bearing structure During assembly the solidity of the load-bearing structure should be borne in mind, in order to ensure that the detector does not oscillate, causing false alarms.
Page 52 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.1.2.3.4 Conveyor belt rollers The distances given below are intended as a guide only and depend on the sensitivity required and the type of probe. After installation you should check that the unit operates efficiently. In general, it is advisable that any rollers located near the probe be of insulating material.
Page 53 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION Examples of roller insulation Insulation of the roller pin. R: roller; I: ferrule made from insulating material; P: side bulkhead of the belt frame; Insulation of the roller pin support. R: roller;...
Page 54 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.1.2.3.6 Ejection area If an ejector with moving metal parts is installed in the ejection area, the distance from the antenna must comply with the instructions in paragraph 3.1.2.2. The position of the ejection area E, located at the probe exit, is constrained by the following conditions: Synchronization with photocell at the entrance to the probe (EM=S/SB)
Page 55: Installation Guidelines For Correct Environmental Compatibility Of The Metal Detector
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION Applications at high speed (belt speeds greater than 60 m/min) (EM=FS) In this case, the response times of the photocell, the Metal Detector and the ejector cannot be ignored. We would generally advise users to check operation of the ejector through trial and error, changing its position and adjusting parameter ED.
Page 56: Ground Loops
Metal Detector. Keep the Metal Detector antenna insulated from the load-bearing structure and from other metal structures or conductors. For Metal Detectors not integrated in CEIA systems, refer to the section on Mechanical Installation in the Metal Detector Installation Manual.
Page 57: Selecting And Installing Connecting Cables
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION In the immediate proximity of the Metal Detector, the motors may be screened by means of cylindrical metal enclosures; such cylinders must have a sufficiently large diameter to contain the motors and a thickness of not less than 2 mm.
Page 58: Unpacking Procedure
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.2.1.2 Unpacking procedure Keep the packaging materials for possible future transport. Read the packing list to check that Using cutters, cut and remove all Using pliers, extract all metal the packing content is complete.
Page 59: Moving The Metal Detector
Before you move the detector, check its weight. It could be too heavy to be handled by one person. Use suitable handling methods and tools. CEIA declines all liability for damages arising from incorrect handling of the container. Use forklift trucks or sling the load-bearing structure. Ensure that the load is balanced during movement.
Page 60: Unpacking Procedure
Before you move the detector, check its weight. It could be too heavy to be handled by one person. Use suitable handling methods and tools. CEIA declines all liability for damages arising from incorrect handling of the container. Use forklift trucks or sling the load-bearing structure. Ensure that the load is balanced during movement.
Page 61: Mechanical Installation
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.3 Mechanical installation 3.3.1 Probe Insert the probe onto the structure of the production line (or onto the pipe carrying the material to be inspected, in the case of THS/G21x models) and fix it with screws and plastic spacers, using the holes provided on the underside.
Page 62: Integrated Systems
Once installation is completed, the structure to which the Metal Detector is attached must ensure its stability. Important! When you adjust the height of the CEIA integrated system, ensure that the sling surface remains parallel with the floor. 3.3.3 Assembly of components 3.3.3.1...
Page 63: Pneumatic Installation
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.4 Pneumatic installation This section only refers to CEIA integrated systems fitted with an ejector. 3.4.1 Minimum requirements The mains compressed air supply must supply a pressure of between 600 and 1000 kPa (87 – 145 psi).
Page 64: Connecting Up To The Compressed Air Supply
Only connect one cable to each cable gland. When you have finished installation, check that all the cable glands are tightened. Only use original cable glands and plugs supplied by CEIA. See the Spare Parts Manual for details. Close off any unused cable gland holes with the plugs provided. Do not use the equipment with the cable gland holes open.
Page 65: Description Of Inputs
Use or description with activated line 00211ALM 00211AL_ Name on diagram Following Conveyor consent FOLLOWING Activation of the CEIA conveyor belt or the ejection cycle of a non-integrated system, CONVEYOR from a following conveyor or other machine in the line. Metal Detector inhibition INHIBITION Inhibition of the Metal Detector from a machine in the line.
Page 66: Description Of Outputs
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.5.3 Description of outputs CONNECTION OUTPUTS Use or description with activated line 00211ALM 00211AL_ Name on diagram Auxiliary relay AUX RELAY Specific status of the Metal Detector (programmable). Test request relay TEST REQ RELAY Request signal for Periodic Test or Test in Progress (programmable).
Page 67: Description Of I/O Interfaces
Communication connections 3.5.5.1 RS232 serial port connections The RS232 serial port is used by the CEIA MD Scope program, available on request. A standard serial communication program (like Windows Hyperterminal) can also be used. Read the Programming Manual for further information.
Page 68: Connection To The Production Line Emergency Circuit
Connection to the Production Line emergency circuit If the CEIA integrated system is connected in line with other machines, the emergency buttons must be connected in such a way that activating one emergency button on the line stops all the machines on that line.
Page 69: Connecting A Motor (Conveyor Control System Only)
If the power supply to the device is different from that specified on the plate, permanent damage may be caused to the device. CEIA declines all liability for injury to persons and damage to property resulting from failure to follow this instruction.
Page 70: Connecting To The Mains Power Supply
If the power supply to the device is different from that specified on the plate, permanent damage may be caused to the device. CEIA declines all liability for injury to persons and damage to property resulting from failure to follow this instruction.
Page 71: Power Switch
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.5.8.2 Power Switch On/Off switch On the Conveyor Control System model, the is located on the power supply unit cover; in the case of the Control Power Box, an external switch must be fitted. If necessary, the Conveyor Control System switch can be locked in the OFF position with a padlock.
Page 72: Electrical Diagrams
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.6 Electrical diagrams 3.6.1 Functional diagrams 3.6.1.1 Control Power Box MAIN OVERCURRENT PROTECTION TO BE PROVIDED ON PROTECTION DE LIGNE A MAXIMUM DE COURANT A INSTALLER SITE SUR LE SITE - MAX 15 A CC CLASS FUSE FOR UL508A - FUSIBLE CLASS CC 15A MAX APPLICATIONS...
Page 73: Control Power Box
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.6.2 Control Power Box 3.6.2.1 ALM card THS/xx21E PROTECTION DE LIGNE A MAXIMUM DE COURANT A MAIN OVERCURRENT PROTECTION TO BE PROVIDED ON INSTALLER SUR LE SITE SITE - FUSIBLE CLASS CC 15A MAX - MAX 15 A CC CLASS FUSE FOR UL508A APPLICATIONS POUR APPLICATION UL508A - MAX 16 A FUSE OR 250 V 16 A MAGNETOTHERMIC...
Page 74 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION THS/xx21 PROTECTION DE LIGNE A MAXIMUM DE COURANT A MAIN OVERCURRENT PROTECTION TO BE PROVIDED ON INSTALLER SUR LE SITE SITE - FUSIBLE CLASS CC 15A MAX - MAX 15 A CC CLASS FUSE FOR UL508A APPLICATIONS POUR APPLICATION UL508A - MAX 16 A FUSE OR 250 V 16 A MAGNETOTHERMIC - FUSIBLE 16A MAX OU DISJONCTEUR 250V 16A POUR...
Page 75: Small Size Power Supply - Alm Card
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.6.2.2 Small Size Power Supply – ALM card ORIGINAL INSTRUCTIONS...
Page 76: Field Generator (Mag) For Ths/Mn21
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.6.2.3 Field Generator (MAG) for THS/MN21 ORIGINAL INSTRUCTIONS...
Page 77 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION ORIGINAL INSTRUCTIONS...
Page 78: Conveyor Control System - Alm Card
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.6.2.4 Conveyor Control System – ALM card 230 V version MAIN OVERCURRENT PROTECTION TO BE PROVIDED ON SITE - MAX 15 A CC CLASS FUSE FOR UL508A APPLICATIONS MAX 16 A FUSE OR 250 V 16 A MAGNETOTHERMIC SWITCH FOR CE APPLICATIONS PROTECTION DE LIGNE A...
Page 79 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION ORIGINAL INSTRUCTIONS...
Page 80 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 115 V version MAIN OVERCURRENT PROTECTION TO BE PROVIDED ON SITE - MAX 15 A CC CLASS FUSE FOR UL508A APPLICATIONS PROTECTION DE LIGNE A MAXIMUM DE COURANT A INSTALLER SUR LE SITE - FUSIBLE CLASS CC 15A MAX POUR APPLICATION UL508A...
Page 81 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION ORIGINAL INSTRUCTIONS...
Page 82: Scd Card
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.6.3 SCD card 3.6.3.1 THS/xx21E 3.6.3.2 THS/xx21E-3F ORIGINAL INSTRUCTIONS...
Page 83: Ths/Xx21
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.6.3.3 THS/xx21 3.6.3.4 THS/xxMS21 ORIGINAL INSTRUCTIONS...
Page 84: Ths/Mn21
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.6.3.5 THS/MN21 ORIGINAL INSTRUCTIONS...
Page 85: Ixc Card (Available On Request)
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.6.4 IXC card (available on request) The IXC card gives the Detector: A network interface, either Ethernet or WiFi, with the following characteristics: Ethernet port speed: 100 Mbps max IP protocol: Static/DHCP WiFi mode: Infrastructure (range of about 10-15 m...
Page 86: Integrated Systems
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.6.5 Integrated Systems 3.6.5.1 THS/FBB and THS/MBB ORIGINAL INSTRUCTIONS...
Page 87 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION ORIGINAL INSTRUCTIONS...
Page 88: Ths/Fbb And Ths/Mbb With Bin Full And Low Pressure Sensors
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.6.5.2 THS/FBB and THS/MBB with Bin full and Low pressure sensors ORIGINAL INSTRUCTIONS...
Page 89 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION ORIGINAL INSTRUCTIONS...
Page 90: Ths/Fb, Ths/Mbr, Ths/M65 And Ths/M69K
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.6.5.3 THS/FB, THS/MBR, THS/M65 and THS/M69K ORIGINAL INSTRUCTIONS...
Page 91 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION ORIGINAL INSTRUCTIONS...
Page 92: Connections To Other Devices
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.7 Connections to other devices 3.7.1 00211ALM card Range/Max. Connector Pin Label IN/OUT Type Function value Common 2 NC Output N.C. contact Auxiliary relay (not used) 3 NO N.O. contact common 5 NC Output...
Page 93 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION Range/Max. Connector Pin Label IN/OUT Type Function value 1 BU -16V 2 RD +16V 3 BN +5.6V 4 GN Reserved for the antenna connection 5 WH Data 7 BK Data +24V 100 mA max...
Page 94 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION Range/Max. Connector Pin Label IN/OUT Type Function value 1 0V 2 Ej. check Input Connection of ejection system check sensor 3 +Vin 4 0V 5 EJ.POS. CHK Input Connection of ejector position check sensor 6 +Vin 7 0V Connection of a button (NA) to activate Test...
Page 95: 00211Al_ Card
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION Range/Max. Connector Pin Label IN/OUT Type Function value 1 GND 2 0V 3 RED LAMP Output Fault signal 0/24V Connection of the beacon and horn 4 YELLOW L. Output Alarm signal 0/24V Test req.
Page 96 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION Range/Max. Connector Pin Label IN/OUT Type Function value 1 GND 2 TXD Data Auxiliary serial port communication 3 RXD Data 4 +V +24 V 150 mA max 1 GND 2 +Vin 3 EJ.CONFIRM Input...
Page 97: Connection Of Push-Buttons Or Sensors
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.7.3 Connection of push-buttons or sensors Connect each device to the power supply card input corresponding to the function it has to perform. The power supply voltage of the Vin inputs is protected by an auto-resetting fuse which can be activated if the device is connected wrongly.
Page 98: Sensor Positioning
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.7.3.1 Sensor positioning Sensor configuration and positioning depend on the application. This section provides some examples which are intended as a guide only. N: Conveyor belt; S: Metal Detector antenna; E: Ejection system; B: Reject bin;...
Page 99: Synchronization Photocell
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.7.5 Synchronization photocell The Synchronization photocell enables a high degree of precision in ejecting contaminated material and counting the product transiting through the unit. Install the photocell as close as possible to the Metal Detector antenna at the entrance or the exit in the direction of transit depending on the ejection mode used.
Page 100: Configuration
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.8 Configuration CEIA integrated systems are already programmed (see Factory Acceptance Test enclosed with the manual). On non-integrated systems, the programming parameters must be set to match the type of installation.
Page 101: Motor (Only With Conveyor Control System)
In Conveyor Control Systems, the inverter is programmed in the factory to operate correctly with the THS system. In CEIA Integrated Systems, the correct motor transmission ratio is also defined. Programme the inverter only from the Metal Detector control panel.
Page 102: Transit Speed
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.8.5 Transit speed By modifying the value of KT, the parameters BL and BM are automatically set to nominal values, respectively 30 x KT and 60 x KT. BL and BM can also be modified manually. The individual BS for each type of product is stored to memory.
Page 103: Encoder
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.8.6 Encoder Variable speed conveyor belts must be fitted with an encoder. In this case the delay in activating the ejection step is calculated dynamically as a function of the speed measured. It is also possible to control the speed of the conveyor belt continuously so that it is always between BL and BM.
Page 104: Ejection Check Photocell
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.8.8 Ejection check photocell The Synchronization photocell, used only by ejection modes S and FS, must be programmed as described below: Remote Programming menu Description Setting parameter Distance of the ejection system Ejection >...
Page 105: Ejection Mode
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.8.9 Ejection mode The ejection settings enable the manual or automatic removal of contaminated product. Select the ejection mode most suited to the application and programme the parameters involved: 3.8.9.1 Transport stop with manual reset (EM=B) Typical product...
Page 106: Belt Stop With Photocell Synchronization And Manual Reset (Em=Sb)
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.8.9.2 Belt stop with photocell synchronization and manual reset (EM=SB) Typical product Ejector Type Ejection Notes Large/heavy packed Contaminated product to Synchronization photocell product. Belt stop be removed manually required Low throughput.
Page 107: Reversing Belt (Em=R)
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.8.9.3 Reversing belt (EM=R) Typical product Ejector Type Ejection Notes Light/small packed Contaminated product Available only with product, bulk material. Reversing belt automatically ejected Conveyor Control System Low/medium throughput. This mode cannot be used with the integrated systems: THS/MBB, THS/M65, THS/M69K, THS/MBR or on all the other systems involving inversion of the direction of travel.
Page 108: Automatic Ejection With Alarm Synchronization (Em=F)
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.8.9.4 Automatic ejection with alarm synchronization (EM=F) Typical product Ejector Type Ejection Notes Random packed product, Retracting belt, Drop Contaminated product bulk material. nose, Lift flap, Diverter automatically ejected Medium throughput.
Page 109: Automatic Ejection With Photocell Synchronization (Em=S)
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.8.9.5 Automatic ejection with photocell synchronization (EM=S) Typical product Ejector Type Ejection Notes Properly aligned and Contaminated product Synchronization photocell spaced packed product. Air jet, Pusher automatically ejected required High throughput.
Page 110: Automatic Ejection With Photocell Synchronization (Em=Fs)
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.8.9.6 Automatic ejection with photocell synchronization (EM=FS) Typical product Ejector Type Ejection Notes Single-line, light, poorly Contaminated product Synchronization photocell spaced packed product. Air jet automatically ejected required Very high throughput. Operation with automatic ejection of contaminated material, synchronized by photocell.
Page 111: Barcode Reader
Remote Programming menu Description Setting parameter Code provided by CEIA to enable 6-digit alphanumeric Configuration(adv) > Barcode enable the barcode reader. string Barcode reader * Barcode reader settings * The menu is shown only when the barcode reader is enabled.
Page 112: Timing
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.9 Timing This section describes the timings for the signals activated after a stoppage. For systems fitted with a Conveyor Control System or Control Power Box with encoder, the timings are based on the actual speed of the conveying system.
Page 113: Belt Stop With Photocell Synchronization (Em=Sb)
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.9.2 Belt stop with photocell synchronization (EM=SB) S: Metal Detector probe N: Conveyor belt C: Contaminated pack F: Synchronization photocell Photocell at the entrance (PH=IN) PL: Pack length DW: Detector width ED: Ejection distance PD: Photocell distance Photocell at the exit (PH=OUT)
Page 114: Reversing Belts (Em=R)
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.9.3 Reversing belts (EM=R) S: Metal Detector probe N: Conveyor belt PL: Pack length DW: Detector width Waveform Description Metal alarm Conveyor belt Movement of the belt ED = Ejection distance; BS = Transit speed set on BS parameter or, in presence of an encoder (KE>0), measured; AT = Minimum activation time of the alarm relay;...
Page 115: Automatic Ejection With Photocell Synchronization (Em=S)
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.9.5 Automatic ejection with photocell synchronization (EM=S) S: Metal Detector probe N: Conveyor belt E: Ejector F: Synchronization photocell PL: Pack length DW: Detector width ED: Ejection distance PD: Photocell distance Photocell at the entrance (PH=IN) S: Metal Detector probe N: Conveyor belt...
Page 116: Automatic Ejection With Photocell Synchronization (Em=Fs)
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.9.6 Automatic ejection with photocell synchronization (EM=FS) S: Metal Detector probe N: Conveyor belt A: Air jet ejector F1: Synchronization photocell F2: Ejection check sensor PL: Pack length DW: Detector width ED: Ejection distance PD: Photocell distance ECPD: Photocell distance...
Page 117: Enabling From And To External Machines117
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.10 Enabling from and to external machines The operation of the Metal Detector can be synchronized with the machines upstream and downstream on the production line. 3.10.1 Metal Detector inhibition This contact makes it possible to inhibit the Metal Detector.
Page 118: Enabling From The Downstream Belt
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.10.3 Enabling from the downstream belt For systems with a Conveyor Control System, activation of the FOLLOWING CONVEYOR input (by a machine downstream) provides the consent signal to start the Metal Detector belt. Input Description Remote parameters...
Page 119: Checking The Correct Installation And Configuration
Metal Detector without generating alarm, in accordance with Autolearn-adv menu the operating conditions. Ejection menu In CEIA integrated systems, check that the product, passed Configuration-adv menu through with each of the test samples available, is ejected correctly according to the methods provided.
Page 120: Use Of The Device
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE 4 USE OF THE DEVICE Before starting to use the device, carefully read the Safety instructions – Warnings section of this manual 4.1 Indicators 4.1.1 Optical indicators 4.1.1.1 Control panel The control panel, containing the optical indicators and the Metal Detector controls, is located on...
Page 121: External Beacon
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE 4.1.1.3 External beacon The external beacon has coloured light modules which light up to indicate the following statuses (the coloured light modules actually present depend on the beacon supplied): Model THS/FBB THS/FB...
Page 122: Controls
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE 4.2 Controls 4.2.1 Control Panel The control panel keyboard is used to control the Metal Detector and set the device parameters. The control panel keys and their functions are shown below: THS/xx21E and THS/xx21 Function Access and exit the programming step...
Page 123: Conveyor Control System Power Supply Unit Control Panel
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE 4.2.2 Conveyor Control System power supply unit control panel On the power supply unit of the Conveyor Control System, the enclosure cover incorporates a motor control panel. Function Start the conveyor belt * Stop the conveyor belt...
Page 124: Programming Access
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE 4.3 Programming access When the Metal Detector is started for the first time, it is configured for 6 users with permissions defined in the Programming Manual, including the Administrator user. To enter the Programming mode press the key.
Page 125: Switching On The Metal Detector
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE 4.4 Switching on the Metal Detector 4.4.1 Checking the safety features Power supply unit There are dangerous voltages inside the power supply unit. Close the cover and keep the key safe so that it is only available for use by trained personnel...
Page 126: Checking Emergency Buttons
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE 4.4.1.1 Checking emergency buttons Perform the following steps for each of the emergency buttons on the system. Start the conveyor belt Press an emergency button Check that the motor stops and that the red light comes on and flashes Check that the power supply is removed from the ejection system.
Page 127: Signals Given During Normal Operation
250 stored sets. THS/xx21 CEIA THS/xx21 The first line identifies the model. The second line identifies the ALM V5.xxx THS V5.xxx software version of the Metal Detector. The last line indicates the type of programming, specific to one product which may be chosen from among 500 stored sets.
Page 128: Display Messages
USE OF THE DEVICE 4.4.4.2 Display messages The Metal Detector display shows messages relating to its current mode of operation: THS/xx21E THS/xx21 CEIA THS/xx21 THS/xx21E V5.xxx ALM V5.xxx THS V5.xxx Prod. PROD01 The Metal Detector is in normal operating mode.
Page 129: Use Of The Device
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE 4.5 Use of the device 4.5.1 Sensitivity check with reference sample It is important to check the efficiency (sensitivity and ejection of material) of the Metal Detector at regular intervals.
Page 130: Alarm Reset
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE 4.5.4 Alarm reset In the event of an alarm due to metal contamination, the contaminated product is ejected from the product conveyor according to the type of ejection which has been selected: ...
Page 131: Removing And Emptying The Reject Bin
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE 4.5.6 Removing and emptying the reject bin The reject bin must be emptied at regular intervals. During this operation exercise extreme caution. The reject bin could be heavy. You should define a procedure for this operation.
Page 132: Ths/Mbr
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE 4.5.6.3 THS/MBR Press the Stop Belt button Using the key provided, release the After emptying, slide the bin onto its reject bin. Turn the handle to release it. guides.
Page 133: Automatic Stop
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE 4.5.7 Automatic stop This function is only available on the Conveyor Control System. The conveyor belt is automatically stopped in the following cases: Self-diagnosis status If there are self-diagnosis messages, the conveyor belt stops automatically. It is possible to disable the belt stop if there are self-diagnosis messages.
Page 134: Sensitivity Check With Reference Sample
Depending on product characteristics and/or internal quality procedures, customers can use samples they have defined themselves or request specific samples from CEIA. The tests can be carried out at any time deemed necessary (e.g. at the shift changeover) and/or pre-programmed.
Page 135: Test Procedure
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE 4.8.2.1 Test procedure The procedure below describes a test with a ferrous sample; the other two samples, made from non-ferrous metal and in stainless steel, follow the same procedure. For the double and the triple test (see TMD on Programming Manual), the tests will be requested one after the other.
Page 136 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE TEST FAILED for Sample too big THS/21E THS/21 [\\\\\\\\\\\\\\\\\\\] The signal given by the sample is ===================== TEST FE FAILED considered too high to perform a valid SAMPLE TOO BIG TEST FE FAILED {|||||||||||||||||||}...
Page 137: Quick Test
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE TEST ABORTED THS/21E THS/21 If the self-diagnosis system detects a fault of any kind, the test procedure FE~Test~-0.80~~NO(1)@ ===================== will be interrupted and the message NFE Test-1.00 [\\\\\\\\\\\\\\\\\\\] shown here will be displayed.
Page 138: Settings For Cfr21 Standards
Production software. The saved data can be validated using the THS Production software, or by connecting to the site http://www.ceia.it/cfr21validation, selecting the file to be analysed and pressing the “Check Digital Signature” button. If the file is not valid (incomplete data or data partially modified), the message “Invalid Digital Signature”...
Page 139: Maintenance
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5 MAINTENANCE Before starting any installation operation, carefully read the Safety instructions – Warnings section of this manual. Any maintenance or repair of the device while open and powered up should be avoided and in any case should only be carried out by trained personnel who are fully aware of the risks which the operation entails, following the instructions given in the Maintenance section.
Page 140: Parts In Contact With The Product
Check the product's compatibility with the materials used, the Alkaline and acid-based pharmaceutical glass parts. cleaning agents characteristics of which CEIA can supply on request Do not use alcohol Mild soap solutions to clean them. Hydrogen peroxide...
Page 141: Cleaning The Conveyor Belt
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5.2.3 Cleaning the Conveyor belt Shut down the system at the main switch. 5.2.3.1 Ejection system If the conveyor belt is fitted with an ejection system, perform the following steps, before continuing: THS/FBB and THS/MBB ejection system Unlock the transparent cover of the Remove the transparent cover from the...
Page 142: Belt Disassembly
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5.2.3.2 Belt disassembly THS/FBB Unlock the belt by raising the idle roller Extract the idle roller from the side Pull the idle roller out of the belt support supports Raise the support surface from its position Remove the drive roller from the guides on Raise the support surface from its position...
Page 143 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE THS/FB Unlock the belt by raising the idle roller Extract the idle roller from the side Pull the idle roller out of the belt support supports Raise the support surface from its position Pull the other roller out of the side supports Remove the roller from the belt and pull it out of the belt...
Page 144: Conveyor Belt Tension Adjustment
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE THS/MBB and THS/MBR Using a screwdriver, push one of the pins Remove the pin completely from the When you have cleaned the belt, return it of the modular belt out of its seat. modular belt, to open the belt.
Page 145: Troubleshooting
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5.3 Troubleshooting All the power supply voltages in the power supply card are protected by self-resetting fuses which can be activated if there is an overload or faulty connection, for the voltage values on the card, except for the mains voltage. Refer to the description of the inputs and outputs.
Page 146 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE In Conveyor Control Systems, the conveyor belt won't start Check that the KT parameter is not zero and has been correctly set. Belt running indicator off Check the inverter connections inside the power supply unit. Check that the inverter is correctly configured for the connected motor (NMV, NMF, NMC parameters).
Page 147: Extraordinary Maintenance Procedures
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5.4 Extraordinary maintenance procedures 5.4.1 Changing fuses The figure shows the position and rating of the fuses fitted to the device. Control Power Box Conveyor Control System Small Size Power Supply Ref.
Page 148: Replacing The Scd Card
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5.4.2 Replacing the SCD card Switch off the device and disconnect the system from all power sources. Release the control panel from the The card is fastened to the back of the Remove the internal connectors J13 antenna by unscrewing the 4 fastening control panel.
Page 149 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE Reconnect the terminals shown next Reinsert the connectors J13 and J15 Reinsert the control panel on the to connector J13 shown in the figure antenna, tightening the 4 fastening bolts again with a 10 mm spanner Refer to the electrical diagram for the relevant THS model for the correct...
Page 150: Compatibility Check Procedures
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5.5 Compatibility check procedures 5.5.1 General compatibility check This command performs a complete set of automatic checks to verify the environmental compatibility of the Metal Detector (for electrical and/or mechanical noises) with the system where it is installed and with the environment, in normal operating conditions and without product in transit.
Page 151: Checking Belt Contamination
Metal Detector gives the message that the belt contamination state cannot be shown and that the general compatibility of the Metal Detector must be assessed first (IMPROVE COMPATIBILITY). If there is a CEIA conveyor belt, refer to the section of the Installation Manual on removing the belt. 5.5.4 General or electrical compatibility checks result For each step the procedure records the peak (pk) and the average (av) value of the signal read by the Metal Detector.
Page 152: Self-Diagnosis
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5.6 Self-diagnosis The internal diagnostic system monitors the operational status of the Metal Detector. If a fault is detected, the corresponding Fault message is shown on the display, and the acoustic/optical signalling indicator and READY RELAY are activated as indicated in the Installation and Maintenance Manual.
Page 153 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE Fault Message Probable cause Action Type A manual reset is required after the Press R to enable the conveyor belt and the emergency button has been ejector. RESET EMERGENCY released or when starting the Without emergency buttons, leave J5 4-5 Conveyor Control System...
Page 154 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE Fault Message Probable cause Action Type Check that the ejector is not blocked in ejection Ejection system jammed position or that no product is jammed in front of the Ejection Confirmation sensor. EJECT.SYSTEM JAM Check the correct sensor position, electrical Sensor connected to EJ.
Page 155 The system administrator must enter programming Three consecutive wrong attempts to and the fault is automatically reset; otherwise access programming (locally or LOGIN RESTRICTED contact CEIA to follow the password recovery remotely) procedure. Contact the Programming and Data management Event memory buffer is full.
Page 156 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE Fault Message Probable cause Action Type Inverter fault or programmed incorrectly. Motor fault. X: Fault identification code. Power loss Check that the AC power supply is constantly within the nominal voltage range on the plate. If Undervoltage the problem persists, contact Assistance Service.
Page 157 FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE Some conditions cause a warning message, without fault activation: Warning Message Cause Action The Metal Detector is inhibited by If the Metal Detector remain continuously inhibited, check external device connected to the Detect.inhibited the INHIBITION input line functioning.
Page 158: Uninstallation Procedure
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5.7 Uninstallation procedure 5.7.1 Disassembly Disconnect any power source from the device, before performing any operation. Uninstall the probe and the Control Power Box from the production line and place them apart. 5.7.2 Packing 5.7.2.1...
Page 159: Integrated Systems
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5.7.2.2 Integrated systems Using a forklift truck with a suitable Fix the system to the pallet by passing Place any accessories inside the load-bearing capacity, move the the plastic straps around the reject bin or on top of the conveyor conveyor belt unit onto its original horizontal beams of the system.
Page 160: Disposal Of The Device
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5.8 Disposal of the device 5.8.1 Disposal of the device and of consumables with environmental impact For disposal follow the regulations in force in the country where the device is being used. ORIGINAL INSTRUCTIONS...
Page 161: Appendices
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance APPENDICES 6 APPENDICES 6.1 CE Declaration of Conformity 6.1.1 THS/21, THS/G21, THS/SL21, THSMN21, THS/MS21 ORIGINAL INSTRUCTIONS...
Page 162: Ths/Fb, Ths/Fbb, Ths/M69K, Ths/Mbb And Ths/Mbr
FI 023 I 2K8 v3 – THS/G-ATEX Instruction manual APPENDICES 6.1.2 THS/FB, THS/FBB, THS/M69K, THS/MBB and THS/MBR Originals of the CE Declaration of Conformity for each model are provided with the documentation. 6.2 Spare Parts For the list of spare parts available for each model, see the Spare parts, Accessories and Options Manual.

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Ceia THS/21E Series Instruction Manual For Installation, Use And Maintenance

1 Safety Instructions - Warnings

2 Description

3 Installation

4 Use of the Device

5 Maintenance

6 Appendices

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