Ceia THS/21E Manuals

Manuals and User Guides for Ceia THS/21E. We have 3 Ceia THS/21E manuals available for free PDF download: Instruction Manual For Installation, Use And Maintenance, Programming Manual

Ceia THS/21E Instruction Manual For Installation, Use And Maintenance (210 pages)

Industrial Metal Detectors and Integrated Systems with Conveyor Belt

Brand: Ceia | Category: Metal Detector | Size: 17.52 MB

Table of Contents
3
Safety Instructions - Warnings
9
Description
10
General Description
10
Metal Detector
10
Integrated System on Conveyor Belt
11
Products that Can be Inspected
11
Metal Detector
12
THS/21E and THS/21E-3F
12
THS/21 and THS/MS21
12
Ths/Mn21
13
Ths/G21E
13
THS/G21 and THS/GMS21
13
Applicable Power Supply Boxes
14
Control Power Box
14
Conveyor Control System
15
Small Size Power Supply Unit
15
Field Generator
15
Other Options
15
Remote Control Unit
15
Network Card
15
Integrated System with Conveyor Belt
16
Inverting Component Positions
17
Inverting the Transit Direction
17
Inverting the Ejection System Position
17
Models
18
THS-FBB (Flat Belt)
18
THS-FBBV (Flat Belt)
20
THS-MBB (Modular Belt)
22
THS-MBR (Modular Belt)
24
THS-FBV (Flat Belt)
26
THS-RB and THS-RBK
28
Device Identification
29
Detection Probe
29
Control Power Box
29
Conveyor Control System
29
CEIA Conveyor Structure
30
Functional Diagrams
30
THS with Control Power Box
30
THS with Conveyor Control System
31
Integrated Systems with Conveyor Belt
31
THS-RB and THS-RBK
32
Dimensions
33
Detection Probes
33
Ths/21, Ths/Ms21, Ths/21E, Ths/21E-3F
33
Ths/Sl21, Thssl21E
34
Ths/Mn21
34
Ths/G21, Ths/Gms21, Ths/G21E
35
Ths/G21-F, Ths/Gms21-F, Ths/G21E-F
36
Power Supply Units
37
Control Power Box and Field Generator
37
Control Power Box with Remote Control Unit (THS/21E)
37
Control Power Box with Remote Control Unit (THS/21)
38
Conveyor Control System
38
Small Size Power Supply Unit
38
Remote Control Unit
39
Series
39
Integrated Systems
40
Ths-Fbb
40
Ths-Fbbv
42
Ths-Fbv
42
Ths-Mbb
43
Ths-Mbr
46
THS-RB and THS-RBK
47
Options and Accessories
47
Technical Characteristics
48
Metal Detector
48
Integrated Systems
50
Installation
52
Minimum Requirements
52
Minimum Installation Clearance
52
Detection Probes
52
Integrated Systems
52
General Guidelines for Mechanical Installation
53
Controls and Power Supply Box
53
Metal Structures in Proximity to the Probe
54
Load-Bearing Structure
56
Conveyor Belt and Position Inside the Probe
57
Synchronization Photocell
59
Metallic Flanges
59
Ejection Area
60
Electrical Installation General Rules for a Correct Compatibility
61
Power Supply of Other Devices
61
Signal Cables
62
Pulsed-Type Noise Sources
62
Ground Loops Prevention
63
Conveyor Belt Motors
64
Selecting and Installing Connecting Cables
65
Multiple Metal Detectors Close Together
65
Unpacking
66
Metal Detector
66
Handling and Moving the Packaged Device
66
Unpacking Procedure
66
Packing List
67
Moving the Metal Detector
67
CEIA Integrated Systems
68
Handling and Moving the Package Device
68
Unpacking Procedure
68
Packing List
69
Moving the Metal Detector
69
Ths-Rb
69
Handling and Moving the Package Device
69
Unpacking Procedure
70
Packing List
70
Moving the Metal Detector
70
Mechanical Installation
71
Probe
71
THS Models
71
THS/G Models
71
Power Supply Unit
72
Integrated Systems
73
External Signalling Unit (Beacon)
73
Pneumatic Installation
73
Minimum Requirements
73
Pneumatic Circuit Diagrams
74
Ejector Cylinder
74
Air Jet Ejection System
74
Connecting up to the Compressed Air Supply
75
Ejector Cylinder
75
Air Jet Ejector
75
Retracting Belt
75
Pressure Adjustment
76
Flow Adjustment
77
Ejector Cylinder
77
Air Jet Ejector
78
Retracting Belt
78
Padlocking the Compressed Air
79
Electrical Installation
79
Installing Connecting Cables
79
Description of Inputs
80
Description of Outputs
81
Description of I/O Interfaces
82
Connection of the CEIA Conveyor Belt Emergency Circuit
83
Connecting to the Mains Power Supply
85
Connection to Earth
86
Power Switch
86
Electrical Diagrams
87
Functional Diagrams
87
Control Power Box
87
Conveyor Control System
88
Power Supply Units
89
Control Power Box
89
Small Size Power Supply
91
Field Generator for THS/MN21
92
Conveyor Control System
94
ALM Card
94
SCD Card
98
Ths/Xx21E
98
Ths/Xx21E-3F
99
Ths/Xx21
100
Ths/Xxms21
101
Ths/Mn21
102
Input for Speed Control through a 0-10V Analogic Signal
102
IXC Card (Available on Request)
103
Integrated Systems
104
THS-FBB, THS-MBB, THS-FBV, THS-FBBV Without SCN Board
104
THS-FBB, THS-MBB, THS-FBV, THS-FBBV with SCN Board
106
Ths-Mbr
108
Description of Electrical Connections
110
00211ALM Card
110
Settings of SW1 Minidip
114
00211AL_ Card
114
Connection of Push-Buttons or Sensors
115
Sensor Positioning
116
Connection of an Ejection System
117
Synchronization Photocell
117
Ejection Check Photocell
117
Connection to Other In-Line Devices or Machines
118
Communication Connections
119
RS232 Serial Port Connections
119
BT Wireless Communication
119
Ethernet / Wifi Connections (on Request, with IXC Card)
119
Configuration
120
System Start-Up
120
Preliminary Settings
120
Checking the Input and Output Connections
121
Motor (Only with Conveyor Control System)
121
Transit Speed
122
Application with Conveyor Control System
122
Encoder
123
Synchronization Photocell
123
Ejection Check Photocell
124
Ejection Mode
124
Ejection with Manual Reset (EM=B)
125
Photocell Synchronized Ejection, with Manual Reset (EM=SB)
126
Reversing Belt (EM=R)
127
Automatic Ejection (EM=F)
128
Automatic Ejection with Photocell Synchronization (EM=S)
129
Automatic Ejection for High-Speed Applications (EM=FS)
131
Barcode Reader
133
With Change of Detection Mode or Band between Two Products
133
Without Change of Detection Mode or Band between Two Products
134
Timing
134
Em = B
135
Em = Sb
136
Em = R
137
Em = F
137
Em = S
138
Em = Fs
139
Enabling from and to External Machines140
140
Metal Detector Inhibition
140
Forcing of the Ejection Cycle
140
Enabling from an In-Line Device (I.e. Downstream Belt)
141
Enabling an In-Line Device (I.e. Upstream Belt)
142
Checking the Correct Installation and Configuration
143
Settings for CFR21 Standards
144
General Information
144
Metal Detector Settings Requirements
144
Digital Signature Verification
145
Through the Web Site
145
Through CEIA THS Production
145
Use of the Device
146
Indicators
146
Optical Indicators
146
Control Panel
146
Conveyor Control System
146
External Beacon
147
Acoustic Indicators
147
Operator Positions
147
Controls
148
Control Panel
148
Conveyor Control System Power Supply Unit Control Panel
149
Switching on the Metal Detector
150
Checking the Safety Features
150
Checking Emergency Devices
151
Switching on
151
Signals at Power-Up
152
Signals Given During Normal Operation
153
Indication of the Received Signal
153
Display Messages
154
Signals Given During Self-Diagnosis
155
Other Signalizations
155
Use of the Device
156
Loading the Product to be Inspected
156
Starting/Stopping the Conveyor Belt
156
Adjustment of the Belt Speed
157
Automatic Stop
157
Emergency Stop
158
Alarm Reset
158
Fault Reset
158
Removing and Emptying the Reject bin
159
THS-FBB, THS-MBB, THS-FBV and THS-FBBV
159
Ths-Mbr
159
Programming Access
160
Password Modification
160
Product Selection
161
Programming the Metal Detector According to the Product Type
161
Sensitivity Check with Reference Sample
162
Performing Tests
162
Performing a Test in Standard Mode
163
Performing a Quick Test
165
Performing an Automatic Test
166
Automatic Test Sequence
166
Maintenance
168
Periodic Maintenance
168
Periodic Maintenance Procedures
169
External Cleaning Instructions
169
Cleaning Instructions for the Parts in Contact with the Product
169
Disassembly of the Conveyor Belt
170
Ths-Fbb
171
Ths-Fbv
172
THS-MBB and THS-MBR
175
Ths-Rb
176
Conveyor Belt Tension and Centering Adjustment
177
Ths-Fbb
177
Ths-Fbv
177
Troubleshooting
178
Extraordinary Maintenance Procedures
181
Changing Fuses
181
Replacing the SCD Card
182
Electromagnetic Compatibility Verification of the Installation Environment
185
General Compatibility Check
186
Electrical Compatibility Check
186
Compatibility Checks Result
187
Corrective Actions
187
Checking Belt Contamination
188
Self-Diagnosis
189
Metal Detector and Integrated Transport System Diagnosis
190
Connected Sensors and Additional Controls Diagnosis
193
Warning Messages
198
Uninstallation Procedure
199
Disassembly
199
Packing
199
Probes
199
Integrated Systems
200
Disposal of the Device
201
Disposal of the Device and of Consumables with Environmental Impact
201
Appendices
203
CE Declaration of Conformity
203
Ths/21E
203
Ths/21
204
Ths/G21
205
Ths/G21E
206
Ths/Gms21
207
Ths/Ms21
208
Ths/Mn21
209
THS-FBB, THS-MBB, THS-MBR, THS-FBV and THS-RB
210
Spare Parts
210

Ceia THS/21E Instruction Manual For Installation, Use And Maintenance (162 pages)

Industrial Metal Detectors and Integrated Systems with Conveyor Belt

Brand: Ceia | Category: Metal Detector | Size: 5.29 MB

Table of Contents
3
1 Safety Instructions - Warnings

8
- Device Users, Required Instruction Level and Training
  8
- Warnings
  10
  - General Warnings
    10
  - Installation Warnings
    10
  - Use Warnings
    12
  - Maintenance Warnings
    14
- Permitted Uses. Improper Uses
  15
  - Permitted Use
    15
  - Improper Use
    15
- Residual Risks
  16
  - Installation
    16
  - Operating
    16
  - Maintenance
    16
2 Description

17
- General Description
  17
  - Detection Probe
    17
  - Integrated Conveyor
    18
  - Products that Can be Inspected
    18
- Detection Probes
  19
  - THS/21E and THS/21E-3F
    19
  - THS/21 and THS/MS21
    19
  - Ths/Mn21
    20
  - Ths/G21E
    21
  - THS/G21 and THS/GMS21
    21
  - Applicable Power Supply Boxes
    22
    
    Control Power Box (CPB)
    22
    
    00211AL_ Card
    23
    
    Conveyor Control System (CCS)
    23
    
    Field Generator
    23
    
    Remote Control Unit (RCU)
    23
    
    Small Size Power Supply Unit
    23
- Integrated System with Conveyor Belt
  24
  - Inverting Component Positions
    25
    
    Inverting the Antenna/Psu Unit Position
    25
    
    Inverting the Ejection System Position
    25
  - Models
    26
    
    THS/FBB (Flat Belt)
    26
    
    THS/FB (Flat Belt)
    27
    
    THS/MBB (Modular Belt)
    28
    
    THS/M65 and THS/M69K (Modular Belt)
    29
    
    THS/MBR (Modular Belt)
    30
- Device Identification
  31
  - Probe
    31
  - Control Power Box
    31
  - Conveyor Control System
    31
  - CEIA Conveyor Structure
    32
- Functional Diagrams
  33
- Dimensions
  35
  - Probes
    35
    
    Ths/21, Ths/Ms21, Ths/21E, Ths/21E-3F
    35
    
    Ths/Mn21
    36
    
    Ths/Sl21, Thssl21E
    36
    
    Ths/G21, Ths/Gms21, Ths/G21E
    37
  - Power Supply Units
    38
    
    Control Power Box (CPB) and Field Generator (MAG)
    38
    
    Control Power Box with Remote Control Unit (THS/21E)
    38
    
    Control Power Box with Remote Control Unit (THS/21)
    39
    
    Conveyor Control System
    39
    
    Small Size Power Supply Unit (00211AL_ Card)
    39
  - Integrated Systems
    40
    
    Ths/Fb
    40
    
    Ths/Fbb
    40
    
    THS/M65 and THS/M69K
    41
    
    Ths/Mbb
    41
    
    Ths/Mbr
    42
- Options and Accessories
  42
- Technical Characteristics
  43
  - Metal Detector
    43
  - Integrated Systems
    45
- Safety Devices
  46
3 Installation

47
- General Requirements
  47
- Unpacking
  57
- Metal Detector
  57
  - Handling and Moving the Packaged Device
    57
  - Unpacking Procedure
    58
  - Packing List
    58
  - Moving the Metal Detector
    59
- CEIA Integrated Systems
  59
  - Handling and Moving the Package Device
    59
  - Unpacking Procedure
    60
  - Packing List
    60
  - Moving the Metal Detector
    60
- Mechanical Installation
  61
  - Probe
    61
  - Integrated Systems
    62
  - Assembly of Components
    62
    
    Metal Detector
    62
- Pneumatic Installation
  63
  - Minimum Requirements
    63
  - Pneumatic Circuit Diagrams
    63
    
    Air Jet Ejection System
    63
    
    Ejector Cylinder or Retracting Belt
    63
  - Connecting up to the Compressed Air Supply
    64
    
    Air Jet Ejector
    64
    
    Ejector Cylinder or Retracting Belt
    64
  - Adjustment
    64
  - Padlocking the Compressed Air
    64
- Electrical Installation
  64
- Electrical Diagrams
  72
  - Functional Diagrams
    72
    
    Control Power Box
    72
    
    Conveyor Control System
    72
  - Control Power Box
    73
    
    ALM Card
    73
    
    Small Size Power Supply - ALM Card
    75
    
    Field Generator (MAG) for THS/MN21
    76
    
    Conveyor Control System - ALM Card
    78
  - SCD Card
    82
    
    Ths/Xx21E
    82
    
    Ths/Xx21E-3F
    82
    
    Ths/Xx21
    83
    
    Ths/Xxms21
    83
    
    Ths/Mn21
    84
  - IXC Card (Available on Request)
    85
  - Integrated Systems
    86
    
    THS/FBB and THS/MBB
    86
    
    THS/FBB and THS/MBB with bin Full and Low Pressure Sensors
    88
    
    THS/FB, THS/MBR, THS/M65 and THS/M69K
    90
- Connections to Other Devices
  92
  - 00211ALM Card
    92
  - 00211AL_ Card
    95
  - Connection of Push-Buttons or Sensors
    97
    
    Sensor Positioning
    98
  - Connection of an Ejector
    98
  - Synchronization Photocell
    99
  - Connection to Other In-Line Devices or Machines
    99
- Configuration
  100
- Timing
  112
4 Use of the Device

120
- Indicators
  120
  - Optical Indicators
    120
    
    Control Panel
    120
    
    Conveyor Control System
    120
    
    External Beacon
    121
  - Acoustic Indicators
    121
- Controls
  122
  - Control Panel
    122
  - Conveyor Control System Power Supply Unit Control Panel
    123
- Programming Access
  124
- Switching on the Metal Detector
  125
  - Checking the Safety Features
    125
    
    Checking Emergency Buttons
    126
  - Switching on
    126
  - Signals at Power-Up
    126
  - Signals Given During Normal Operation
    127
    
    Indication of the Received Signal
    127
    
    Display Messages
    128
  - Signals Given During Self-Diagnosis
    128
- Use of the Device
  129
  - Sensitivity Check with Reference Sample
    129
  - Starting/Stopping the Conveyor Belt
    129
  - Adjustment of the Belt Speed
    129
  - Alarm Reset
    130
  - Fault Reset
    130
  - Removing and Emptying the Reject bin
    131
    
    THS/FB and THS/M69K
    131
    
    THS/FBB and THS/MBB
    131
    
    Ths/Mbr
    132
  - Automatic Stop
    133
- Programming
  133
- Programming the Metal Detector According to the Product Type
  133
- Sensitivity Check with Reference Sample
  134
  - Programming the Request Frequency of the Periodic Tests
    134
  - Performing Tests
    134
    
    Test Procedure
    135
  - Quick Test
    137
- Settings for CFR21 Standards
  138
  - General Information
    138
  - Metal Detector Settings
    138
5 Maintenance

139
- Periodic Maintenance
  139
- Periodic Maintenance Procedures
  139
  - External Cleaning Instructions
    139
  - Parts in Contact with the Product
    140
  - Cleaning the Conveyor Belt
    141
    
    Ejection System
    141
    
    Belt Disassembly
    142
  - Conveyor Belt Tension Adjustment
    144
    
    THS/FBB and THS/FB
    144
- Troubleshooting
  145
- Extraordinary Maintenance Procedures
  147
  - Changing Fuses
    147
  - Replacing the SCD Card
    148
- Compatibility Check Procedures
  150
- Self-Diagnosis
  152
- Uninstallation Procedure
  158
  - Disassembly
    158
  - Packing
    158
    
    Probes
    158
    
    Integrated Systems
    159
- Disposal of the Device
  160
  - Disposal of the Device and of Consumables with Environmental Impact
    160
6 Appendices

161
- CE Declaration of Conformity
  161
  - Ths/21, Ths/G21, Ths/Sl21, Thsmn21, Ths/Ms21
    161
  - THS/FB, THS/FBB, THS/M69K, THS/MBB and THS/MBR
    162
- Spare Parts
  162

Ceia THS/21E Programming Manual (92 pages)

Industrial Metal Detectors

Brand: Ceia | Category: Metal Detector | Size: 1.39 MB

Table of Contents

3
- 1 Safety Instructions - Warnings
  
  5
  - General Warnings
    5
  - Correct Use of the Device
    5
- 2 Programming
  
  6
- 3 Programming Parameters
  
  15
  - Administrator
    15
    
    Create User
    15
    
    Modify User
    15
    
    Auxrs232Passw
    16
    
    Erase User
    16
    
    Remote Passwords
    16
    
    Rs232Password
    16
    
    Set Bluetooth PIN
    16
  - Reset
    17
  - Product Selection
    17
    
    Product
    17
  - Products
    18
    
    Product
    18
    
    Rename Product
    18
    
    Erase Product
    19
    
    New Product
    19
    
    Prod. Barcode
    19
    
    Save Prod.to USB
    20
    
    Select Product(S)
    20
    
    Save All Products
    21
    
    Load Prd from USB
    22
    
    Load Prd. from USB
    22
    
    Select Product(S)
    22
    
    Load All
    23
  - Autolearn
    24
    
    Aut.det.mode Sel
    24
    
    Min.trans.numb
    24
    
    Multi-Band
    24
  - Autolearn-Advanc
    25
    
    Autolearn Sens
    25
    
    Max Learn Sens
    25
    
    Metal Optimiz
    25
    
    Sens. Margin
    25
  - Detection
    26
    
    Detection Mode
    26
    
    Ej.during Autlr
    26
    
    Sensitivity
    26
    
    Vibr.immunity
    26
    
    Band
    27
    
    TX Program
    27
  - Ejection
    28
    
    Ejection Mode
    28
    
    Ej. Distance
    30
    
    Ejection Time
    30
    
    Pack Length
    30
    
    Ej.en.sync.area
    31
    
    Ej.st.sync.area
    31
  - Counters
    32
    
    Prd Alarms
    32
    
    Prd Packs
    32
    
    Tot. Packs
    32
    
    Tot.alarms
    32
  - Configuration
    33
    
    Belt Contam.check
    33
    
    Compatibility Chk
    33
    
    Elec.comp.check
    33
    
    Gener.comp.check
    33
    
    Work Time
    33
    
    Belt Length
    34
    
    Buzzer
    34
    
    Ext.buzzer
    34
    
    Language
    34
    
    Transmission
    34
    
    TX Channel
    34
    
    Alarm Time
    35
    
    Date
    35
    
    Keyb Alarm Reset
    35
    
    Keyb Fault Reset
    35
    
    Time
    35
    
    Ejection
    36
    
    Manual Motion
    36
    
    Stop on Fault
    36
    
    UP/DOWN Enable
    36
  - Configuration-Adv
    37
    
    Network Config
    40
    
    Motor Config
    50
  - Barcode Reader
    53
  - I/O Status
    55
    
    Inputs
    55
    
    Outputs
    55
    
    Measures
    56
    
    Variables
    56
  - Diagnosis Managem
    57
  - MD Test
    63
  - Fail-Safe Test
    63
  - Print
    64
    
    With no IXC Card Installed
    64
    
    With IXC Card Installed
    65
    
    Save Events
    66
  - Q-C Setup (Quality Control)
    68
  - Test Samples
    70
  - Unlock bin
    70
  - Commands Accessible Only in Remote Programming
    71
  - Remote Programming
    76
    
    Bluetooth
    76
    
    Communication Parameter Settings
    76
    
    Ethernet / Wifi Connections
    76
    
    RS232 or RS232 aux
    76
    
    Changing a Parameter Setting
    77
    
    Connecting to a Metal Detector
    77
    
    Displaying a Parameter Setting
    77
    
    Entering Remote Programming
    77
    
    Executing a Function
    77
  - Access Via Web Server
    78
  - Network Configuration
    78
  - Functions Available
    78
    
    Products
    79
    
    Status
    79
    
    Products Counters
    80
    
    Test Diameters
    80
    
    Products Export
    81
    
    Products Import
    81
    
    Buffers Export
    82
    
    Products Delete
    82
    
    Configuration Backup/Restore
    83
    
    Configuration Export/Import
    84
    
    Network
    85
    
    Maintenance
    86
    
    System Upgrade (Web Server)
    86
    
    Logout
    87
    
    System Info
    87
- 4 Appendix
  
  89
  - Parameters List - Alphabetical Order
    89
4 Appendix 4.2 Parameters List - Menu Order

90
- Parameters List - Menu Order
  90

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