Ceia THS/G21E Manuals

Manuals and User Guides for Ceia THS/G21E. We have 2 Ceia THS/G21E manuals available for free PDF download: Instruction Manual For Installation, Use And Maintenance, Operator's Manual

Ceia THS/G21E Instruction Manual For Installation, Use And Maintenance (162 pages)

Industrial Metal Detectors and Integrated Systems with Conveyor Belt

Brand: Ceia | Category: Metal Detector | Size: 5 MB

Table of Contents
3
1 Safety Instructions - Warnings

8
- Device Users, Required Instruction Level and Training
  8
- Warnings
  10
  - General Warnings
    10
  - Installation Warnings
    10
  - Use Warnings
    12
  - Maintenance Warnings
    14
- Permitted Uses. Improper Uses
  15
  - Permitted Use
    15
  - Improper Use
    15
- Residual Risks
  16
  - Installation
    16
  - Operating
    16
  - Maintenance
    16
2 Description

17
- General Description
  17
  - Detection Probe
    17
  - Integrated Conveyor
    18
  - Products that Can be Inspected
    18
- Detection Probes
  19
  - THS/21E and THS/21E-3F
    19
  - THS/21 and THS/MS21
    19
  - Ths/Mn21
    20
  - Ths/G21E
    21
  - THS/G21 and THS/GMS21
    21
  - Applicable Power Supply Boxes
    22
    
    Control Power Box (CPB)
    22
    
    00211AL_ Card
    23
    
    Conveyor Control System (CCS)
    23
    
    Field Generator
    23
    
    Remote Control Unit (RCU)
    23
    
    Small Size Power Supply Unit
    23
- Integrated System with Conveyor Belt
  24
  - Inverting Component Positions
    25
    
    Inverting the Antenna/Psu Unit Position
    25
    
    Inverting the Ejection System Position
    25
  - Models
    26
    
    THS/FBB (Flat Belt)
    26
    
    THS/FB (Flat Belt)
    27
    
    THS/MBB (Modular Belt)
    28
    
    THS/M65 and THS/M69K (Modular Belt)
    29
    
    THS/MBR (Modular Belt)
    30
- Device Identification
  31
  - Probe
    31
  - Control Power Box
    31
  - Conveyor Control System
    31
  - CEIA Conveyor Structure
    32
- Functional Diagrams
  33
- Dimensions
  35
  - Probes
    35
    
    Ths/21, Ths/Ms21, Ths/21E, Ths/21E-3F
    35
    
    Ths/Mn21
    36
    
    Ths/Sl21, Thssl21E
    36
    
    Ths/G21, Ths/Gms21, Ths/G21E
    37
  - Power Supply Units
    38
    
    Control Power Box (CPB) and Field Generator (MAG)
    38
    
    Control Power Box with Remote Control Unit (THS/21E)
    38
    
    Control Power Box with Remote Control Unit (THS/21)
    39
    
    Conveyor Control System
    39
    
    Small Size Power Supply Unit (00211AL_ Card)
    39
  - Integrated Systems
    40
    
    Ths/Fb
    40
    
    Ths/Fbb
    40
    
    THS/M65 and THS/M69K
    41
    
    Ths/Mbb
    41
    
    Ths/Mbr
    42
- Options and Accessories
  42
- Technical Characteristics
  43
  - Metal Detector
    43
  - Integrated Systems
    45
- Safety Devices
  46
3 Installation

47
- General Requirements
  47
- Unpacking
  57
- Metal Detector
  57
  - Handling and Moving the Packaged Device
    57
  - Unpacking Procedure
    58
  - Packing List
    58
  - Moving the Metal Detector
    59
- CEIA Integrated Systems
  59
  - Handling and Moving the Package Device
    59
  - Unpacking Procedure
    60
  - Packing List
    60
  - Moving the Metal Detector
    60
- Mechanical Installation
  61
  - Probe
    61
  - Integrated Systems
    62
  - Assembly of Components
    62
    
    Metal Detector
    62
- Pneumatic Installation
  63
  - Minimum Requirements
    63
  - Pneumatic Circuit Diagrams
    63
    
    Air Jet Ejection System
    63
    
    Ejector Cylinder or Retracting Belt
    63
  - Connecting up to the Compressed Air Supply
    64
    
    Air Jet Ejector
    64
    
    Ejector Cylinder or Retracting Belt
    64
  - Adjustment
    64
  - Padlocking the Compressed Air
    64
- Electrical Installation
  64
- Electrical Diagrams
  72
  - Functional Diagrams
    72
    
    Control Power Box
    72
    
    Conveyor Control System
    72
  - Control Power Box
    73
    
    ALM Card
    73
    
    Small Size Power Supply - ALM Card
    75
    
    Field Generator (MAG) for THS/MN21
    76
    
    Conveyor Control System - ALM Card
    78
  - SCD Card
    82
    
    Ths/Xx21E
    82
    
    Ths/Xx21E-3F
    82
    
    Ths/Xx21
    83
    
    Ths/Xxms21
    83
    
    Ths/Mn21
    84
  - IXC Card (Available on Request)
    85
  - Integrated Systems
    86
    
    THS/FBB and THS/MBB
    86
    
    THS/FBB and THS/MBB with bin Full and Low Pressure Sensors
    88
    
    THS/FB, THS/MBR, THS/M65 and THS/M69K
    90
- Connections to Other Devices
  92
  - 00211ALM Card
    92
  - 00211AL_ Card
    95
  - Connection of Push-Buttons or Sensors
    97
    
    Sensor Positioning
    98
  - Connection of an Ejector
    98
  - Synchronization Photocell
    99
  - Connection to Other In-Line Devices or Machines
    99
- Configuration
  100
- Timing
  112
4 Use of the Device

120
- Indicators
  120
  - Optical Indicators
    120
    
    Control Panel
    120
    
    Conveyor Control System
    120
    
    External Beacon
    121
  - Acoustic Indicators
    121
- Controls
  122
  - Control Panel
    122
  - Conveyor Control System Power Supply Unit Control Panel
    123
- Programming Access
  124
- Switching on the Metal Detector
  125
  - Checking the Safety Features
    125
    
    Checking Emergency Buttons
    126
  - Switching on
    126
  - Signals at Power-Up
    126
  - Signals Given During Normal Operation
    127
    
    Indication of the Received Signal
    127
    
    Display Messages
    128
  - Signals Given During Self-Diagnosis
    128
- Use of the Device
  129
  - Sensitivity Check with Reference Sample
    129
  - Starting/Stopping the Conveyor Belt
    129
  - Adjustment of the Belt Speed
    129
  - Alarm Reset
    130
  - Fault Reset
    130
  - Removing and Emptying the Reject bin
    131
    
    THS/FB and THS/M69K
    131
    
    THS/FBB and THS/MBB
    131
    
    Ths/Mbr
    132
  - Automatic Stop
    133
- Programming
  133
- Programming the Metal Detector According to the Product Type
  133
- Sensitivity Check with Reference Sample
  134
  - Programming the Request Frequency of the Periodic Tests
    134
  - Performing Tests
    134
    
    Test Procedure
    135
  - Quick Test
    137
- Settings for CFR21 Standards
  138
  - General Information
    138
  - Metal Detector Settings
    138
5 Maintenance

139
- Periodic Maintenance
  139
- Periodic Maintenance Procedures
  139
  - External Cleaning Instructions
    139
  - Parts in Contact with the Product
    140
  - Cleaning the Conveyor Belt
    141
    
    Ejection System
    141
    
    Belt Disassembly
    142
  - Conveyor Belt Tension Adjustment
    144
    
    THS/FBB and THS/FB
    144
- Troubleshooting
  145
- Extraordinary Maintenance Procedures
  147
  - Changing Fuses
    147
  - Replacing the SCD Card
    148
- Compatibility Check Procedures
  150
- Self-Diagnosis
  152
- Uninstallation Procedure
  158
  - Disassembly
    158
  - Packing
    158
    
    Probes
    158
    
    Integrated Systems
    159
- Disposal of the Device
  160
  - Disposal of the Device and of Consumables with Environmental Impact
    160
6 Appendices

161
- CE Declaration of Conformity
  161
  - Ths/21, Ths/G21, Ths/Sl21, Thsmn21, Ths/Ms21
    161
  - THS/FB, THS/FBB, THS/M69K, THS/MBB and THS/MBR
    162
- Spare Parts
  162

Ceia THS/G21E Operator's Manual (52 pages)

Industrial Metal Detectors

Brand: Ceia | Category: Metal Detector | Size: 3 MB

List of Revisions
2
Table of Contents
3
Terms of Warranty
4
Application Field
4
About this Documentation
5
Safety Instructions - Precautions
6
Description
7
Detection Probes
7
Power Supply and Control Units
8
Control Power Box
8
Conveyor Control System
8
Field Generator
8
Small Power Supply Unit
8
Remote Control Unit
8
Integrated Systems on the Conveyor Belt
9
Ths-Fbb
9
Ths-Fbbv
9
Ths-Mbb
10
Ths-Fbv
10
Ths/Mbr
11
THS/RB and THS/RBK
12
Ths/Conv
12
THS/PL21E and THS/PLH21
13
Ths/Plv21E, Ths/Plv21
14
Ths/Ffv21
15
Instructions for Use
16
Preliminary Checks
16
Switching on the Metal Detector
17
Signals When Switching on
17
Signals Supplied During Use
18
Received Signal Indicator
18
Display Messages
19
Self-Diagnostic Messages
20
Other Messages and Signals
20
Indicators
21
Warning Lights and Displays
21
Control Panel
21
Conveyor Control System
21
Signal Light Tower
22
Buzzers
22
Controls
23
Control Panel
23
Conveyor Control System Control Panel
24
Basic Functions
25
Using the Quick Access Key
25
Access to Programming
26
Entering Your User Name
26
Ths/Xx21E
26
Ths/Xx21
26
Entering the Password
27
Restricted Login
27
Change the Access Password
27
Selecting a Product
28
Programming the Metal Detector for a Particular Product Type
28
Using the Equipment
29
Normal Use
29
Loading the Product to be Inspected
29
Starting and Stopping the Transport
29
Adjusting the Conveyor Belt Speed
30
Checking Safety Devices
30
Alarm Reset
31
Fault Reset
31
Emergency Reset
31
Removing and Emptying the Reject bin
32
THS/FB, THS/FBB and THS/MBB
32
Ths/Mbr
32
Ths/Plv21X
33
Ths/Plvm21X
33
Automatic Stop
34
Testing the Metal Detector with Reference Samples
35
Performing Tests in Standard Mode
35
Test Procedure
36
Performing a Quick Test
38
Maintenance
39
Scheduled Maintenance
39
Regular Maintenance Procedure
39
Cleaning Parts NOT in Contact with the Product
39
Cleaning Parts in Contact with the Product
40
Ths/Fbb
41
Ths/Mbb
42
Ths/Rb
43
Ths/Pl21
43
Ths/Plv21
43
Ths/Ffv21
43
Conveyor Belt Tension Adjustment
43
Ths/Fbb
43
Troubleshooting
44
Self-Diagnostic
46
Diagnostics of the Metal Detector and of the Integrated Conveyor System
47
Diagnostics of the Connected Sensors and Additional Controls
49
Warning Messages
52

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Metal Detector Security Sensors

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6 Appendices

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