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Industrial Metal Detectors
and Integrated Systems with Conveyor Belt
THS/21E - THS/21
Document
FI002K0018v1100UK
Read this manual carefully before installing, operating or carrying out maintenance on the device. Keep the manual in a
safe place for future reference and in perfect condition. This manual must accompany the device described herein in the
case of change of ownership and until the device is decommissioned.
FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance
Instruction manual
for installation, use
and maintenance
Date
2012-03-29
ORIGINAL INSTRUCTIONS
Hardware
HV5.xx
Software
THSV5401 – ALMV5400
1
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Table of Contents
Related Manuals for Ceia THS/G21
Summarization of Contents
SAFETY INSTRUCTIONS – WARNINGS
Device Users and Training Requirements
Lists users, their roles, and required training for safe operation.
General Safety Warnings
General safety instructions and precautions for operating the device.
Installation Safety Warnings
Specific safety precautions related to device installation and setup.
Usage Safety Warnings
Safety precautions and warnings related to the normal operation of the device.
Maintenance Safety Warnings
Safety guidelines and precautions for performing maintenance operations.
Permitted and Improper Uses
Defines the intended applications and forbidden uses of the device.
Residual Risks
Outlines potential hazards that remain even after safety measures are in place.
DESCRIPTION OF CEIA THS Systems
General System Overview
Provides an overview of CEIA THS inspection systems and their availability.
Metal Detector Probe Models
Describes various THS/21 series metal detector probes and their features.
Applicable Power Supply Boxes
Details different types of power supply boxes used with the Metal Detector.
Integrated Systems with Conveyor Belt
Describes integrated systems combining metal detectors and conveyor belts.
Device Identification Plates
Shows how to identify the Metal Detector probe and power supply box using ID plates.
System Functional Diagrams
Illustrates system configurations with diagrams for different setups.
Dimensional Specifications
Provides dimensional data for various probe and system models.
Technical Characteristics
Lists detailed technical specifications for Metal Detectors and integrated systems.
Safety Devices Overview
Describes safety features like IP protection, cable glands, and self-diagnosis.
INSTALLATION PROCEDURES
General Installation Requirements
Outlines general installation prerequisites including minimum clearances.
Non-Integrated Model Installation Guidelines
Provides guidelines for installing detectors on customer-provided conveyor belts.
Environmental Compatibility Installation Guidelines
Addresses electrical interference sources and their mitigation.
Unpacking and Handling Instructions
Step-by-step instructions for unpacking the metal detector and integrated systems.
Mechanical Installation of Probes and Systems
Procedures for physically mounting the probe and integrated systems.
Pneumatic System Installation
Details pneumatic connections and diagrams for systems with ejectors.
Electrical Installation and Connections
Covers connecting cables, inputs, outputs, and communication interfaces.
Electrical Diagrams
Provides functional and detailed electrical diagrams for system components.
Connections to External Devices
How to connect external devices like push-buttons, sensors, and photocells.
System Configuration and Parameter Setup
Steps for system start-up, preliminary settings, and checking connections.
Motor and Conveyor Control System Setup
Configuration of the motor and inverter for conveyor systems.
Encoder and Photocell Configuration
How to configure and use the encoder and synchronization photocell.
Ejection Mode Configuration
Configuration of different automatic and manual ejection modes.
Barcode Reader Installation and Configuration
Installation and configuration of the barcode reader for product identification.
Timing and Synchronization Settings
Describes the timing of signals for different operational modes.
External Machine Synchronization
How to synchronize detector operation with upstream and downstream machines.
Final Installation and Configuration Checks
Final checks for installation and configuration before commissioning.
USING THE METAL DETECTOR
Understanding Indicators
Explains optical and acoustic indicators on the control panel and external beacon.
Control Panel Operations
Details the keys and functions of the control panel.
Programming Mode Access
How to access the programming mode and enter credentials.
Switching On the Metal Detector
Steps for safely switching on the Metal Detector, including safety feature checks.
Device Operation and Status Signals
Covers routine operations like sensitivity checks, starting/stopping belts, and adjusting speed.
Sensitivity Testing Procedures
Detailed procedure for performing sensitivity tests.
CFR21 Standards Compliance Settings
Configuration settings required to comply with CFR21 electronic record standards.
MAINTENANCE AND TROUBLESHOOTING
Periodic Maintenance Schedule
Lists recommended periodic maintenance operations and their frequencies.
Routine Maintenance Procedures
Detailed procedures for routine maintenance tasks.
Troubleshooting Common Issues
Common issues and their solutions for control panel, product detection, and false alarms.
Extraordinary Maintenance Procedures
Procedures for non-routine maintenance like fuse replacement and card replacement.
Compatibility Check Procedures
Procedures for checking general, electrical, and belt contamination compatibility.
Self-Diagnosis and Fault Handling
Information on the internal diagnostic system and troubleshooting fault messages.
Uninstallation and Packing Procedures
Steps for safely disassembling and packing the device for removal.
Device Disposal Guidelines
Guidance on disposing of the device and consumables according to regulations.
APPENDICES
CE Declaration of Conformity
Provides the CE Declaration of Conformity for various THS models.
Spare Parts Information
Refers to a separate manual for spare parts, accessories, and options.
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