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Manuals and User Guides for Ceia THS/MBR. We have
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Ceia THS/MBR manual available for free PDF download: Instruction Manual For Installation, Use And Maintenance
Ceia THS/MBR Instruction Manual For Installation, Use And Maintenance (162 pages)
Industrial Metal Detectors and Integrated Systems with Conveyor Belt
Brand:
Ceia
| Category:
Metal Detector
| Size: 5.29 MB
Table of Contents
Table of Contents
3
1 Safety Instructions - Warnings
8
Device Users, Required Instruction Level and Training
8
Warnings
10
General Warnings
10
Installation Warnings
10
Use Warnings
12
Maintenance Warnings
14
Permitted Uses. Improper Uses
15
Permitted Use
15
Improper Use
15
Residual Risks
16
Installation
16
Operating
16
Maintenance
16
2 Description
17
General Description
17
Detection Probe
17
Integrated Conveyor
18
Products that Can be Inspected
18
Detection Probes
19
THS/21E and THS/21E-3F
19
THS/21 and THS/MS21
19
Ths/Mn21
20
Ths/G21E
21
THS/G21 and THS/GMS21
21
Applicable Power Supply Boxes
22
Control Power Box (CPB)
22
00211AL_ Card
23
Conveyor Control System (CCS)
23
Field Generator
23
Remote Control Unit (RCU)
23
Small Size Power Supply Unit
23
Integrated System with Conveyor Belt
24
Inverting Component Positions
25
Inverting the Antenna/Psu Unit Position
25
Inverting the Ejection System Position
25
Models
26
THS/FBB (Flat Belt)
26
THS/FB (Flat Belt)
27
THS/MBB (Modular Belt)
28
THS/M65 and THS/M69K (Modular Belt)
29
THS/MBR (Modular Belt)
30
Device Identification
31
Probe
31
Control Power Box
31
Conveyor Control System
31
CEIA Conveyor Structure
32
Functional Diagrams
33
THS with Control Power Box
33
THS with Conveyor Control System
33
Integrated Systems
34
Dimensions
35
Probes
35
Ths/21, Ths/Ms21, Ths/21E, Ths/21E-3F
35
Ths/Mn21
36
Ths/Sl21, Thssl21E
36
Ths/G21, Ths/Gms21, Ths/G21E
37
Power Supply Units
38
Control Power Box (CPB) and Field Generator (MAG)
38
Control Power Box with Remote Control Unit (THS/21E)
38
Control Power Box with Remote Control Unit (THS/21)
39
Conveyor Control System
39
Small Size Power Supply Unit (00211AL_ Card)
39
Integrated Systems
40
Ths/Fb
40
Ths/Fbb
40
THS/M65 and THS/M69K
41
Ths/Mbb
41
Ths/Mbr
42
Options and Accessories
42
Technical Characteristics
43
Metal Detector
43
Integrated Systems
45
Safety Devices
46
3 Installation
47
General Requirements
47
Minimum Clearances
47
Integrated Systems
47
Probes
47
General Installation Guidelines for Non-Integrated Models
48
Controls and Power Supply Box
48
Metal Structures in Proximity to the Probe
49
Customer Conveyor Belt
51
Installation Guidelines for Correct Environmental Compatibility of the Metal Detector
55
Power Supply and Control Cables of Other Devices
55
Pulsed-Type Sources
55
Conveyor Belt Motors
56
Ground Loops
56
Multiple Metal Detectors Close Together
57
Selecting and Installing Connecting Cables
57
Unpacking
57
Metal Detector
57
Handling and Moving the Packaged Device
57
Unpacking Procedure
58
Packing List
58
Moving the Metal Detector
59
CEIA Integrated Systems
59
Handling and Moving the Package Device
59
Unpacking Procedure
60
Packing List
60
Moving the Metal Detector
60
Mechanical Installation
61
Probe
61
Integrated Systems
62
Assembly of Components
62
Metal Detector
62
Pneumatic Installation
63
Minimum Requirements
63
Pneumatic Circuit Diagrams
63
Air Jet Ejection System
63
Ejector Cylinder or Retracting Belt
63
Connecting up to the Compressed Air Supply
64
Air Jet Ejector
64
Ejector Cylinder or Retracting Belt
64
Adjustment
64
Padlocking the Compressed Air
64
Electrical Installation
64
Installing Connecting Cables
64
Description of Inputs
65
Description of Outputs
66
Description of I/O Interfaces
67
Communication Connections
67
Bluetooth Communication
67
Ethernet / Wifi Connections (on Request, with IXC Card)
67
RS232 Serial Port Connections
67
Connection to the Production Line Emergency Circuit
68
Connecting a Motor (Conveyor Control System Only)
69
Connecting to the Mains Power Supply
70
Connection to Earth
70
Power Switch
71
Electrical Diagrams
72
Functional Diagrams
72
Control Power Box
72
Conveyor Control System
72
Control Power Box
73
ALM Card
73
Small Size Power Supply - ALM Card
75
Field Generator (MAG) for THS/MN21
76
Conveyor Control System - ALM Card
78
SCD Card
82
Ths/Xx21E
82
Ths/Xx21E-3F
82
Ths/Xx21
83
Ths/Xxms21
83
Ths/Mn21
84
IXC Card (Available on Request)
85
Integrated Systems
86
THS/FBB and THS/MBB
86
THS/FBB and THS/MBB with bin Full and Low Pressure Sensors
88
THS/FB, THS/MBR, THS/M65 and THS/M69K
90
Connections to Other Devices
92
00211ALM Card
92
00211AL_ Card
95
Connection of Push-Buttons or Sensors
97
Sensor Positioning
98
Connection of an Ejector
98
Synchronization Photocell
99
Connection to Other In-Line Devices or Machines
99
Configuration
100
System Start-Up
100
Preliminary Settings
100
Checking the Input and Output Connections
100
Motor (Only with Conveyor Control System)
101
Transit Speed
102
Application with Control Power Box
102
Application with Conveyor Control System
102
Encoder
103
Synchronization Photocell
103
Ejection Check Photocell
104
Ejection Mode
105
Transport Stop with Manual Reset (EM=B)
105
Belt Stop with Photocell Synchronization and Manual Reset (EM=SB)
106
Reversing Belt (EM=R)
107
Automatic Ejection with Alarm Synchronization (EM=F)
108
Automatic Ejection with Photocell Synchronization (EM=S)
109
Automatic Ejection with Photocell Synchronization (EM=FS)
110
Barcode Reader
111
With Change of Detection Mode or Band between Two Products
111
Without Change of Detection Mode or Band between Two Products
111
Timing
112
Belt Stop (EM=B)
112
Belt Stop with Photocell Synchronization (EM=SB)
113
Reversing Belts (EM=R)
114
Automatic Ejection with Alarm Synchronization (EM=F)
114
Automatic Ejection with Photocell Synchronization (EM=S)
115
Automatic Ejection with Photocell Synchronization (EM=FS)
116
Enabling from and to External Machines117
117
Enabling the Upstream Conveyor Belt
117
Metal Detector Inhibition
117
Enabling from the Downstream Belt
118
Gravity Fall Applications
118
Checking the Correct Installation and Configuration
119
4 Use of the Device
120
Indicators
120
Optical Indicators
120
Control Panel
120
Conveyor Control System
120
External Beacon
121
Acoustic Indicators
121
Controls
122
Control Panel
122
Conveyor Control System Power Supply Unit Control Panel
123
Programming Access
124
Switching on the Metal Detector
125
Checking the Safety Features
125
Checking Emergency Buttons
126
Switching on
126
Signals at Power-Up
126
Signals Given During Normal Operation
127
Indication of the Received Signal
127
Display Messages
128
Signals Given During Self-Diagnosis
128
Use of the Device
129
Sensitivity Check with Reference Sample
129
Starting/Stopping the Conveyor Belt
129
Adjustment of the Belt Speed
129
Alarm Reset
130
Fault Reset
130
Removing and Emptying the Reject bin
131
THS/FB and THS/M69K
131
THS/FBB and THS/MBB
131
Ths/Mbr
132
Automatic Stop
133
Programming
133
Programming the Metal Detector According to the Product Type
133
Sensitivity Check with Reference Sample
134
Programming the Request Frequency of the Periodic Tests
134
Performing Tests
134
Test Procedure
135
Quick Test
137
Settings for CFR21 Standards
138
General Information
138
Metal Detector Settings
138
5 Maintenance
139
Periodic Maintenance
139
Periodic Maintenance Procedures
139
External Cleaning Instructions
139
Parts in Contact with the Product
140
Cleaning the Conveyor Belt
141
Ejection System
141
Belt Disassembly
142
Conveyor Belt Tension Adjustment
144
THS/FBB and THS/FB
144
Troubleshooting
145
Extraordinary Maintenance Procedures
147
Changing Fuses
147
Replacing the SCD Card
148
Compatibility Check Procedures
150
General Compatibility Check
150
Electrical Compatibility Check
150
Checking Belt Contamination
151
General or Electrical Compatibility Checks Result
151
Self-Diagnosis
152
Uninstallation Procedure
158
Disassembly
158
Packing
158
Probes
158
Integrated Systems
159
Disposal of the Device
160
Disposal of the Device and of Consumables with Environmental Impact
160
6 Appendices
161
CE Declaration of Conformity
161
Ths/21, Ths/G21, Ths/Sl21, Thsmn21, Ths/Ms21
161
THS/FB, THS/FBB, THS/M69K, THS/MBB and THS/MBR
162
Spare Parts
162
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