Page 1 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance Industrial Metal Detectors and Integrated Systems with Conveyor Belt THS/21E - THS/21 Instruction manual for installation, use and maintenance Document Date Hardware Software THSV5744 FI002K0018v1530hUK 29/07/2020 HV5.xx ALMV5430 / ALMV5730 Read this manual carefully before installing, operating or carrying out maintenance on the device.
Page 2 The equipment is marked with this symbol in the areas where it is forbidden to extinguish a fire with water. CEIA Metal Detectors employ low intensity electromagnetic fields in compliance with current legislation. MAGNETIC FIELDS can affect pacemakers. Persons wearing pacemakers, cardiac defibrillators and other life support devices must not operate less than 50 cm from the opening of the Metal Detector tunnel.
Page 3: Table Of Contents
Generator ........37 DESCRIPTION ..........10 2.6.2.2 Control Power Box with Remote Control Unit (THS/21E) ..37 General description ......... 10 2.6.2.3 Control Power Box with 2.1.1 Metal Detector .......... 10 ...
Page 4 3.5.4 Description of I/O interfaces ..... 82 3.9.6 Encoder ..........123 3.5.5 Connection of the CEIA Conveyor belt Emergency circuit ........83 3.9.7 Synchronization photocell ....... 123 3.5.6 Connecting to the mains power supply ..85 3.9.8...
Page 5 Through the web site ......145 5.2.1 External cleaning instructions ....169 3.13.3.2 Through CEIA THS Production ..145 5.2.2 Cleaning instructions for the parts in contact with the product ......169 USE OF THE DEVICE ........146 ...
Page 6 6.1.7 THS/MN21 ..........209 CE Declaration of Conformity ....203 6.1.8 THS-FBB, THS-MBB, THS-MBR, THS- FBV and THS-RB ........210 6.1.1 THS/21E ..........203 Spare Parts ........... 210 ORIGINAL INSTRUCTION...
Page 7 Customer Satisfaction form on the CEIA website at: http://www.ceia.net/industrial/satisfaction CEIA reserves the right to make changes to the content and systems described in this manual, at any time and without prior notice. Indications of sizes and designs of Systems, therefore, have no binding character, but are given for information purposes only.
Page 8 This document is the property of CEIA S.p.A. which reserves all rights. Total or partial copying, modification and translation is forbidden. CEIA reserves the right to make changes, at any time and without notice, to the models (including programming), their accessories and options, and to the prices and conditions of sale.
Page 9: Safety Instructions - Warnings
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance SAFETY INSTRUCTIONS - WARNINGS 1 SAFETY INSTRUCTIONS – WARNINGS All Safety Instructions and Warnings are reported on the proper Warnings Manual that shall be carefully read before any installation, use or maintenance operation on the device. ORIGINAL INSTRUCTION...
Page 10: Description
CEIA, according to the model and to the product type, supply proper metallic samples which the spherical geometry and type are certified to guarantee the maximum repeatibility on Metal Detector performance evaluation.
Page 11: Integrated System On Conveyor Belt
CEIA inspections systems are available in a wide range of sizes suitable for a wide variety of applications. The casing structure, the Metal Detector and the belt control panel are all made from stainless steel.
Page 12: Metal Detector
The THS/21E-3F is a multi-frequency technology model, for use with a variety of products with significant chemical-physical differences (dry, wet, frozen product, packed in metallized film). A slim line version is also available: THS/SL21E-3F.
Page 13: Ths/Mn21
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.2.3 THS/MN21 The THS/MN21 is a very-high sensitivity Metal Detector for detecting ferromagnetic metal contaminants in products inside containers made from non-magnetic metal foil (e.g. aluminium foil) or inside aluminium trays. It is also used to detect needles in clothes with non-magnetic accessories (buttons, zips, etc.
Page 14: Applicable Power Supply Boxes
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.2.6 Applicable power supply boxes 2.2.6.1 Control Power Box The Control Power Box contains the Metal Detector power supply unit. It has connections for external sensors and slave devices and can also house the remote control unit (RCU). Control Power Box Control Power Box with Remote Control Power Box with Remote...
Page 15: Conveyor Control System
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.2.6.2 Conveyor Control System This unit has the same functions as the full version of the control power box (CPB) and in addition has a conveyor belt motor driver/control section. This module is available on the following versions: - CE-mark version 230 V - USA version 115 V...
Page 16: Integrated System With Conveyor Belt
DESCRIPTION 2.3 Integrated system with conveyor belt CEIA integrated systems incorporate the THS Metal Detector, a conveyor belt and all the related accessories (e.g. ejection system, reject collection system, barcode reader) in a single system where all the components are ready installed and configured.
Page 17: Inverting Component Positions
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.3.1 Inverting component positions 2.3.1.1 Inverting the transit direction It is possible, as an option at the order stage, to invert the transit direction, with respect to the Detection Probe Control Panel. From left to right From right to left Example with a THS-FBB...
Page 18: Models
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.3.2 Models 2.3.2.1 THS-FBB (flat belt) THS-FBB with ejection system Metal Detector Probe Ejection system Support feet (to be fixed to the floor) Programming and control panel Main switch lockable castors Conveyor belt control panel Ejection Verification photocell...
Page 19 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION Available features and options THS-FBB Belt length (BL) 1000 1300 1500 1800 2000* F Signalling lamp white - Belt type polyurethane (PU) high contrast blue adjustable feet (±75mm) M Stand type lockable castors (±50mm) 75 mm M Belt height extension (only with feet)
Page 20: Ths-Fbbv (Flat Belt)
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.3.2.2 THS-FBBV (flat belt) THS-FBBV with ejection system Metal Detector Probe Ejection system Support feet (to be fixed to the floor) Programming and control panel Main switch lockable castors Conveyor belt control panel Ejection Verification photocell Synchronization photocell...
Page 21 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION Available features and options THS-FBBV Belt length (BL) 1500 F Signalling lamp white - Belt type polyurethane (PU) high contrast blue M Stand type adjustable feet (±75mm) M Belt height extension (only with feet) 125 mm R Side panels for product containment reject pusher cylinder...
Page 22: Ths-Mbb (Modular Belt)
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.3.2.3 THS-MBB (modular belt) THS-MBB with ejection system Metal Detector Probe Ejection system Support feet (to be fixed to the floor) Programming and control panel or lockable castors Main switch Ejection Verification photocell Conveyor belt control panel (optional)
Page 23 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION Available features and options THS-MBB Belt length (BL) 1030 1330 1530 1830 F Signalling lamp flush grid - Belt type modular (PE) flat top adjustable feet (±75mm) M Stand type lockable castors (±50mm) 75 mm M Belt height extension (only with feet)
Page 24: Ths-Mbr (Modular Belt)
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.3.2.4 THS-MBR (modular belt) A Metal Detector Probe Reject bin B Programming and control panel Magnetic safety sensor Ejection system, fitted with Ejection C Main switch Confirmation and Ejector Position D Conveyor belt control panel Check sensors Synchronization photocell...
Page 25 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION Available features and options THS-MBR Belt length (BL) 1700 2000 F Signalling lamp flush grid - Belt type modular (PE) flat top M Stand type adjustable feet (±75mm) M Belt height extension R Side panels for product containment L Ejection system type retracting belt...
Page 26: Ths-Fbv (Flat Belt)
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.3.2.5 THS-FBV (flat belt) THS-FBV with ejection system Metal Detector Probe Ejection system Support feet (to be fixed to the floor) Programming and control panel Main switch lockable castors Conveyor belt control panel Ejection verification photocell Synchronization photocell...
Page 27 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION Available features and options THS-FBV Belt length (BL) 1500 F Signalling lamp white - Belt type polyurethane (PU) high contrast blue M Stand type adjustable feet (±75mm) M Belt height extension 125 mm - Side panels for product containment reject pusher cylinder...
Page 28: Ths-Rb And Ths-Rbk
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.3.2.6 THS-RB and THS-RBK Metal Detector Probe Programming and control panel Main switch Conveyor belt control panel Synchronization photocell Emergency button Support feet (to be fixed to the floor) Protection cover Encoder (on request) THS-RB-800...
Page 29: Device Identification
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.4 Device identification The ID plates here below are provided as examples only. The values shown vary from model to model. 2.4.1 Detection Probe All Detection Probes, including those fitted to integrated systems, have ID plates showing the THS/MS21 31002xxxxxx...
Page 30: Ceia Conveyor Structure
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.4.4 CEIA conveyor structure CEIA integrated systems have an additional ID plate for the conveyor belt as shown in the example here. THS-FBB 31002xxxxxx 1500 x 300 2.5 Functional diagrams...
Page 31: Ths With Conveyor Control System
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.5.2 THS with Conveyor Control System 2.5.3 Integrated systems with Conveyor Belt ORIGINAL INSTRUCTION...
Page 32: Ths-Rb And Ths-Rbk
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.5.4 THS-RB and THS-RBK ORIGINAL INSTRUCTION...
Page 33: Dimensions
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.6 Dimensions 2.6.1 Detection Probes 2.6.1.1 THS/21, THS/MS21, THS/21E, THS/21E-3F Family 200, 250, ..., 1000 100, 125, 150,175 DW+420 350, 400, ..., 900 200, 225, 250, 275 TP-30 DW+60 DW+520 450, 500, ..., 1000...
Page 34: Ths/Sl21, Thssl21E
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.6.1.2 THS/SL21, THSSL21E Family 150, 200, 250, 275, 125, 150 300, 325, 350, 375, DW+50 DW+387 175, 200 400, 450 225, 250, 275 2.6.1.3 THS/MN21 Model 350, 500, 550 350, 500, 550 DW+60 DW+620...
Page 35: Ths/G21, Ths/Gms21, Ths/G21E
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.6.1.4 THS/G21, THS/GMS21, THS/G21E øT Model THS/G21x-50 THS/G21x-100 THS/G21x-150 THS/G21x-175 THS/G21x-200 THS/G21x-250 ORIGINAL INSTRUCTION...
Page 36: Ths/G21-F, Ths/Gms21-F, Ths/G21E-F
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.6.1.5 THS/G21-F, THS/GMS21-F, THS/G21E-F Model THS/G21x-150F THS/G21x-175F 162,5 THS/G21x-200F THS/G21x-250F On THS/G21x-xxF models absolutely forbidden to remove the extensions screwed on carpentry. The extensions are needed to the Metal Detector correct functioning and they are not intended for the product transit. ORIGINAL INSTRUCTION...
Page 37: Power Supply Units
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.6.2 Power supply units 2.6.2.1 Control Power Box and Field Generator 2.6.2.2 Control Power Box with Remote Control Unit (THS/21E) ORIGINAL INSTRUCTION...
Page 38: Control Power Box With Remote Control Unit (Ths/21)
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.6.2.3 Control Power Box with Remote Control Unit (THS/21) 2.6.2.4 Conveyor Control System 2.6.2.5 Small size power supply unit 00211AL_ card. ORIGINAL INSTRUCTION...
Page 39: Remote Control Unit
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.6.3 Remote Control Unit 2.6.3.1 21E series 2.6.3.2 21 series ORIGINAL INSTRUCTION...
Page 40: Integrated Systems
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.6.4 Integrated systems 2.6.4.1 THS-FBB With Family A and B Probes  extension feet castors piston air blow fam.A fam.B Conveyor belt with nominal height 700  1000  ...
Page 41 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION With Family C Probes extension feet castors fam.C 1050 1500 1000 1205 1260    1150 1050 1800 1000 1505 1260    1150 1050÷1275 2000 1000 1125 ...
Page 42: Ths-Fbbv
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.6.4.2 THS-FBBV extension feet castors piston air blow 1500 1000 1205 1260     Not available; ±75; Dimensions in mm 2.6.4.3 THS-FBV extension feet castors piston air blow 1500 1000 1124...
Page 43: Ths-Mbb
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.6.4.4 THS-MBB With Family A and B Probes ORIGINAL INSTRUCTION...
Page 44 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION extension feet castors piston air blow fam.A fam.B Conveyor belt with nominal height 700  1030      1030÷1180 1130÷1280  1330 1010 1230÷1380 1025  ...
Page 45 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION With Family C Probes extension feet castors fam.C 1050 1530 1000   1205 1150 1270  1250 1050 1830 1000 1505 1150 1270    1250  Not available;  Available; ±75;...
Page 46: Ths-Mbr
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.6.4.5 THS-MBR 1025 1700 1205 1330  1175 1375 1587 1025 1582 2000 1505  1175 1490 1375 1490  Not available;  Available; ±75; Dimensions in mm ORIGINAL INSTRUCTION...
Page 47: Ths-Rb And Ths-Rbk
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance DESCRIPTION 2.6.4.6 THS-RB and THS-RBK ±50 BW+250 BW+485 BH+175 65, 90, 115, 140, 165 2.7 Options and Accessories For the list of options and accessories available for the THS/21, see the Spare parts, Accessories and Options Manual.
Page 48: Technical Characteristics
C22.2 No. 14-05 standards. Programming Local Control panel Remote By means of one of the available I/O interfaces and CEIA THS Production, CEIA MDScope or another equivalent terminal emulation software Data storage 21 series 21E series Max number of Products Max number of Events 10.000...
Page 49 Storage periods, not more than 24h Relative humidity Operating 5%  90%, non-condensing 5%  90%, non-condensing Storage  Altitude 1000m, without derating. For higher altitudes, contact CEIA Pollution degree (IEC61010-1) Class 2 Installation category (IEC61010-1) Category II ORIGINAL INSTRUCTION...
Page 50: Integrated Systems
Cat.0 (EN60201-1) Pneumatic actuator stop (EN ISO 13849-1) Programming Local Control panel Remote By means of one of the available I/O interfaces and CEIA THS Production, CEIA MDScope or another equivalent terminal emulation software Signalling Acoustic internal built-in on external...
Page 51 Operating 5%  90%, non-condensing 5%  90%, non-condensing Storage  Altitude 1000m, without derating. For higher altitudes, contact CEIA Pollution degree (IEC61010-1) Class 2 Installation category (IEC61010-1) Category II Acoustic emissions according to 2006/42/CE Acoustic pressure <79 dB(A); <130 dB(C)
Page 52: Installation
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3 INSTALLATION Before starting any installation operation, carefully read all warnings and precautions described in this section and in the Warnings Manuals supplied with the device. Observe current regulations regarding electrical and personal safety for both the operator and the installer when installing the device.
Page 53: General Guidelines For Mechanical Installation
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.1.2 General guidelines for mechanical installation The following guidelines provide the necessary information to install the system, guaranteeing minimum clearance for the Metal Detector. Additional indications are also given for THS Systems intended for installation on final Customers' conveyor belts For the installation checks you need to be able to switch on the system, understand the signals given during use and set the applicable operating parameters.
Page 54: Metal Structures In Proximity To The Probe
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.1.2.2 Metal structures in proximity to the Probe The distances given are intended as a guide only and refer to a Metal Detector with default settings. The actual distances may vary according to the Metal Detector settings and the surrounding metal structures. It is the customer’s responsibility to ensure that the Metal Detector is really compatible with the application and the static and moving metal parts around the Metal Detector, during the Checking the correct installation and configuration (par.
Page 55 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.1.2.2.1 Free-fall products Metal Detector Probe Stainless steel load-bearing structure Stainless steel moving part Plastic material Insulation of the load-bearing structure see paragraph 3.1.2.3 Fixing and insulation of the Probe (S) see paragraph 3.3.1.2 Insulation of metal flanges see paragraph 3.1.2.6...
Page 56: Load-Bearing Structure
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.1.2.3 Load-bearing structure The Customer transport system shall be designed in order to properly position the Probe according to the required minimum distances from metal structures (fixed and moving) both of the conveyor itself and of the adjacent systems, in line.
Page 57: Conveyor Belt And Position Inside The Probe
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.1.2.4 Conveyor belt and position inside the Probe 3.1.2.4.1 Conveyor belt mat For the product transport inside the Probe, use belts NOT containing metallic nets or filaments (i.e. antistatic belts) and, for flat belts, it is recommended to use the ones with finger joint (hot).
Page 58 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.1.2.4.3 Side panels to contain the material in transit In case the product could come in touch with the Probe, during the transit, it is recommended to use plastic side panels (or insulated) to avoid it.
Page 59: Synchronization Photocell
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION Examples of roller insulation Insulation of the roller pin Insulation of the roller pin support Insulation of the bearing support of a roller pin R: roller; B: spacers in insulating material; P: side bulkhead of the belt frame 3.1.2.5 Synchronization photocell The Synchronization photocell enables a high degree of precision in ejecting contaminated material...
Page 60: Ejection Area
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.1.2.8 Ejection area If an ejector with moving metal parts is installed in the ejection area, the distance from the Detection Probe must comply with the instructions in paragraph 3.1.2.2. The position of the ejection area E, located at the Probe exit, is constrained by the following conditions: Synchronization with photocell at the entrance to the Probe (EM=S/SB)
Page 61: Electrical Installation General Rules For A Correct Compatibility
No power cable must pass along the conveyor belt structure. In case of CEIA Integrated Systems fitted with cable trays, they are to be used only with cables of the System itself and signal cables from other in-line devices.
Page 62: Signal Cables
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.1.3.2 Signal cables The use of shielded signal cables is recommended, with the shield connected to earth only from the side of the power supply unit. Example with a THS-RB F: Signal cables;...
Page 63: Ground Loops Prevention
Avoid any mechanical or ground connection to by-pass the electric insulation of the Probe supports. For Metal Detectors not integrated in CEIA systems, refer to the section on Mechanical Installation in the Metal Detector Installation Manual. Use a dedicated earth connection for the Metal Detector, which comes directly from the electricity supply board.
Page 64: Conveyor Belt Motors
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.1.3.5 Conveyor belt motors It is recommended, where applicable, to use AC motors rather than DC motors. The motors must be installed at a distance D from the Probe aperture, as indicated in the following table: Minimum distance advisable between the Probe and AC motors (without motor screening)
Page 65: Selecting And Installing Connecting Cables
Only connect one cable to each cable gland. At the end of the installation, check that all cable glands are correctly tightened. In case of replacement, use CEIA cable glands and caps only. Refer to Spare Parts Manual. Only cable with an outer...
Page 66: Unpacking
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.2 Unpacking Store the system in its original packaging, or in a way that protects it adequately from atmospheric agents or other possible causes of damage (moving objects, weights, solvents etc.). 3.2.1 Metal Detector 3.2.1.1 Handling and moving the packaged device...
Page 67: Packing List
Before you move the detector, check its weight. It could be too heavy to be handled by one person. Use suitable handling methods and tools. CEIA declines all liability for damages arising from incorrect handling of the container. Use forklift trucks or sling the load-bearing structure. Ensure that the load is balanced during movement.
Page 68: Ceia Integrated Systems
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.2.2 CEIA Integrated Systems Store the system in its original packaging, or in a way that protects it adequately from atmospheric agents or other possible causes of damage (moving objects, weights, solvents etc.).
Page 69: Packing List
Before you move the detector, check its weight. It could be too heavy to be handled by one person. Use suitable handling methods and tools. CEIA declines all liability for damages arising from incorrect handling of the container. Use forklift trucks or sling the load-bearing structure. Ensure that the load is balanced during movement.
Page 70: Unpacking Procedure
Before you move the detector, check its weight. It could be too heavy to be handled by one person. Use suitable handling methods and tools. CEIA declines all liability for damages arising from incorrect handling of the container. Handle the system via a proper sling. Ensure that the load is balanced during movement. Avoid deforming the structure or its component parts.
Page 71: Mechanical Installation
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.3 Mechanical installation 3.3.1 Probe 3.3.1.1 THS Models Insert the Probe onto the structure of the production line and fix it with screws and plastic spacers, using the holes provided on the underside. For the fixing distances see the Dimensions section for the relevant model, in chapter 2 –...
Page 72: Power Supply Unit
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION In case the Detection Probe is subjected to vibrations, install the Metal Detector securing it with a system for damping vibrations, M8x15 as indicated here beside. S: Detection Probe; P: Support frame; d: Plastic spacer G: Rubber spacer to dampen vibrations In applications where the Probe need to be installed on a horizontal pipe, set the Probe by placing it, with proper plastic or rubber spacers, on the smaller side with fixing holes (if screws are present,...
Page 73: Integrated Systems
Metal Detector is attached must ensure its stability. Important! When you adjust the height of the CEIA integrated system, ensure that the sling surface remains parallel with the floor. Do not install any device on the conveyor belt structure.
Page 74: Pneumatic Circuit Diagrams
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.4.2 Pneumatic circuit diagrams 3.4.2.1 Ejector cylinder Description Description Compressed air supply 5/3-way directional control valve, exhaust neutral position 3/2-way manual control valve AM39 Adjustable pressure regulator with return flow action AM40 AM42 Adjustable flow regulator...
Page 75: Connecting Up To The Compressed Air Supply
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.4.3 Connecting up to the compressed air supply If present, remove the protective casing, removing the screws, and connect the pneumatic pressure source according to the ejector type. 3.4.3.1 Ejector cylinder Connect the unit to the compressed air supply (A) with an 8 mm diameter hose and a quick-...
Page 76: Pressure Adjustment
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.4.4 Pressure adjustment On CEIA Integrated Systems, the ejection system has a factory preset at a suitable pressure for the installed ejector type. The pressure adjustment knob comes locked with a bolt and a nut, replaceable by the Customer, with a padlock.
Page 77: Flow Adjustment
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.4.5 Flow adjustment 3.4.5.1 Ejector cylinder If the factory settings for the cylinder piston speed is not suitable for the product to be ejected, you can adjust it using the IN and OUT flow regulators AM42 and AM43 on the cylinder. Using a N.32 wrench, unlock and remove the piston Pull the carter out of its place carter nut...
Page 78: Air Jet Ejector
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.4.5.2 Air jet ejector If the works flow regulator setting is not suitable for the product to be ejected, you can adjust this setting on the flow regulator AM42. Open the carter by rotating them on the Loose the two nuts A located inside the Loose the blocking nut A, adjust the air flow...
Page 79: Padlocking The Compressed Air
Only connect one cable to each cable gland. When you have finished installation, check that all the cable glands are tightened. Only use original cable glands and plugs supplied by CEIA. See the Spare Parts Manual for details. Close off any unused cable gland holes with the plugs provided. Do not use the equipment with the cable gland holes open.
Page 80: Description Of Inputs
Use or description with activated line Name on diagram Following Conveyor consent FOLLOWING Activation of the CEIA conveyor belt or the ejection cycle of a non-integrated system, CONVEYOR from a following conveyor or other machine in the line. Metal Detector inhibition Inhibition of the Metal Detector from a machine in the line.
Page 81: Description Of Outputs
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.5.3 Description of outputs On CEIA Integrated Systems, some of this outputs are already connected and configured. CONNECTION OUTPUTS Use or description with activated line Name on diagram Auxiliary relay AUX RELAY Signal of a specific status of the Metal Detector (programmable).
Page 82: Description Of I/O Interfaces
Network card) Optional, only ETH1 Integrated Web server and connection with LAN network, for remote applicable on ETH2 programming or production data management through CEIA THS Production card software USB interface Optional, only with USB1 USB key connection for data saving/loading from/to the Metal Detector.
Page 83: Connection Of The Ceia Conveyor Belt Emergency Circuit
Emergency stop of the CEIA Integrated System. The CEIA standard conveyor belts incorporate Emergency stop functions with Performance Level PL c, according to EN ISO 13849-1. In non-standard systems it is avaialble, on request, also with PL d; in this case, for the Emergency circuit connections, refers to the electric diagrams supplied with the System.
Page 84 If the power supply to the device is different from that specified on the plate, permanent damage may be caused to the device. CEIA declines all liability for injury to persons and damage to property resulting from failure to follow this instruction.
Page 85: Connecting To The Mains Power Supply
If the power supply to the device is different from that specified on the plate, permanent damage may be caused to the device. CEIA declines all liability for injury to persons and damage to property resulting from failure to follow this instruction.
Page 86: Connection To Earth
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION Small-size power supply card Connect the 24V power supply as indicated on picture, to pins 2 and 3 of the J8 terminal. 3.5.6.1 Connection to earth Connect an earthing wire to the PE terminal. The wire size must conform to current safety standards. Wire cross-section: AWG14 or 2.5 mm , maximum 6 mm (AWG8).
Page 87: Electrical Diagrams
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.6 Electrical diagrams Before consulting the electrical diagrams, check the applicable wire diagram numbers indicated by the FAT (Factory Acceptance Test). 3.6.1 Functional diagrams 3.6.1.1 Control Power Box MAINS: 100-240Vac, 50/60Hz, 1ph MAIN OVERCURRENT PROTECTION TO BE PROVIDED ON PROTECTION DE LIGNE A MAXIMUM DE COURANT A SITE...
Page 88: Conveyor Control System
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.6.1.2 Conveyor Control System MAINS: 200-240Vac – 50/60Hz (100-120Vac for 115V version) MAIN OVERCURRENT PROTECTION TO BE PROVIDED ON PROTECTION DE LIGNE A MAXIMUM DE COURANT A SITE INSTALLER SUR LE SITE - MAX 15 A CC CLASS FUSE FOR UL508A APPLICATIONS - FUSIBLE CLASS CC 15A MAX POUR APPLICATION UL508A - MAX 16 A FUSE FOR CE APPLICATIONS...
Page 89: Power Supply Units
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.6.2 Power Supply units 3.6.2.1 Control Power Box THS/xx21E E3168A Only on equipped with RCU card PROTECTION DE LIGNE A MAXIMUM DE COURANT A MAIN OVERCURRENT PROTECTION TO BE PROVIDED ON INSTALLER SUR LE SITE SITE - FUSIBLE CLASS CC 15A MAX...
Page 90 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION THS/xx21 E3167A Only on equipped with RCU card PROTECTION DE LIGNE A MAXIMUM DE COURANT A MAIN OVERCURRENT PROTECTION TO BE PROVIDED ON INSTALLER SUR LE SITE SITE - FUSIBLE CLASS CC 15A MAX - MAX 15 A CC CLASS FUSE FOR UL508A APPLICATIONS POUR APPLICATION UL508A - MAX 16 A FUSE FOR CE APPLICATIONS...
Page 91: Small Size Power Supply
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.6.2.2 Small Size Power Supply card E2888 AC/DC 24V recommended module (not provided) Wrap the output wires of the AC/DC module on the ferrite supplied with the board. ORIGINAL INSTRUCTION...
Page 92: Field Generator For Ths/Mn21
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.6.2.3 Field Generator for THS/MN21 E2559A Trimmers on AM3 and AM2 are preset to obtain an output voltage of 21.8V on each module. ORIGINAL INSTRUCTION...
Page 93 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION ORIGINAL INSTRUCTION...
Page 94: Conveyor Control System
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.6.2.4 Conveyor Control System – ALM card 230 V version – E3287 MAIN OVERCURRENT PROTECTION TO BE PROVIDED ON SITE - MAX 15 A CC CLASS FUSE FOR UL508A APPLICATIONS MAX 16 A FUSE FOR CE APPLICATIONS PROTECTION DE LIGNE A MAXIMUM DE...
Page 95 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION ORIGINAL INSTRUCTION...
Page 96 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 115 V version – E3176 MAIN OVERCURRENT PROTECTION TO BE PROVIDED ON SITE - MAX 15 A CC CLASS FUSE FOR UL508A APPLICATIONS PROTECTION DE LIGNE A MAXIMUM DE COURANT A INSTALLER SUR LE SITE - FUSIBLE CLASS CC 15A MAX POUR APPLICATION UL508A...
Page 97 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION ORIGINAL INSTRUCTION...
Page 98: Scd Card
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.6.3 SCD card 3.6.3.1 THS/xx21E ORIGINAL INSTRUCTION...
Page 99: Ths/Xx21E-3F
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.6.3.2 THS/xx21E-3F ORIGINAL INSTRUCTION...
Page 100: Ths/Xx21
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.6.3.3 THS/xx21 ORIGINAL INSTRUCTION...
Page 101: Ths/Xxms21
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.6.3.4 THS/xxMS21 ORIGINAL INSTRUCTION...
Page 102: Ths/Mn21
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.6.3.5 THS/MN21 3.6.3.6 Input for speed control through a 0-10V analogic signal 1 2 3 4 5 11 12 13 14 15 16 ANALOG COMMON ANALOG INPUT ORIGINAL INSTRUCTION...
Page 103: Ixc Card (Available On Request)
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.6.4 IXC card (available on request) The IXC card gives the Detector: A network interface, either Ethernet or WiFi, with the following characteristics: Ethernet port speed: 100 Mbps max IP protocol: Static/DHCP WiFi mode:...
Page 104: Integrated Systems
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.6.5 Integrated Systems For CUSTOM Integrated Systems, refers to the Electric Diagram supplied with the Manual. 3.6.5.1 THS-FBB, THS-MBB, THS-FBV, THS-FBBV without SCN board AM11 Synchronization photocell Ejector deactivation AM12 Encoder sick Emergency buttons (not used with air blow)
Page 105 FI002K0018v1510hIT – Manuale istruzioni per l’installazione, l’uso e la manutenzione - THS INSTALLAZIONE AM13 Ejection Confirmation Roller ground connection (THS-FBB only) AM19 photocells Roller AM25 Signalling lamp ORIGINAL INSTRUCTION...
Page 106: Ths-Fbb, Ths-Mbb, Ths-Fbv, Ths-Fbbv With Scn Board
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION 3.6.5.2 THS-FBB, THS-MBB, THS-FBV, THS-FBBV with SCN board Conveyor Control System Motor connections Guard Emergency SM16 Sensor Emergency button Roller ground connection AM25 Flashing lamp Optional (only THS-FBB) AM11 Synchronization photocell Roller AM12...
Page 107 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLATION SCN SCN card Connections box AM15 Pressure switch Bin lock connected to the SM19 Emergency circuit Ejection Confirmation AM16 Ejection check AM13 photocell SM19 Double bin lock for two reject Ejector activation bins, connected to the AM13 Ejection Confirmation...
Page 108: Ths-Mbr
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE 3.6.5.3 THS-MBR Conveyor Control System AM25 Flashing lamp Motor connections box Emergency buttons AM11 Synchronization photocell ORIGINAL INSTRUCTION...
Page 109 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE SCN SCN Connections box Bin lock connected to the Ejector activation SM19 Emergency circuit AM28 Ejection Confirmation sensor Ejector deactivation Bin absent/open sensor AM14 Bin Full photocell EM2 Emergency Button SM23 connected to the Emergency AM15 Pressure switch...
Page 110: Description Of Electrical Connections
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE 3.7 Description of electrical connections 3.7.1 00211ALM card Range/Max. Connector Pin Label IN/OUT Type Function value Common 2 NC Output N.C. contact Auxiliary relay 3 NO N.O. contact common 5 NC Output N.C.
Page 111 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE Range/Max. Connector Pin Label IN/OUT Type Function value 1 BU -16V 2 RD +16V 3 BN +5.6V 4 GN Reserved for the Detection Probe connection 5 WH Data 7 BK Data +24V 100 mA max...
Page 112 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE Range/Max. Connector Pin Label IN/OUT Type Function value 1 0V Right align. Input photocell Reserved Right align. Output 0-24V valve 4 0V 6 0V Left align. Input photocell Reserved Left align.
Page 113 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE Range/Max. Connector Pin Label IN/OUT Type Function value 1 GND 2 0V 3 BIN FULL Input Connection of bin full level sensor 4 +Vin 5 0V Connection of an encoder 6 Encoder Input Maximum pulse frequency: 3 kHz...
Page 114: Settings Of Sw1 Minidip
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE 3.7.2 Settings of SW1 minidip Connector Label Default value Description M1/FR Reserved Reserved OFF: ejection activated (through EJECT NO/EJECT NC) in case of Metal Detector power off. ON: ejection NOT activated in case of power off. The minidip ha no effect.
Page 115: Connection Of Push-Buttons Or Sensors
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE Range/Max. Connector Pin Label IN/OUT Type Function value Reserved 1 24 Vac 24 Vac 20 – 30 V 2 +24 Vdc/ac Input +24 Vdc/ac 24 V power supply input from AC/DC converter 3 0 Vdc 0 Vdc Reserved...
Page 116: Sensor Positioning
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE 3.7.4.1 Sensor positioning Sensor configuration and positioning depend on the application. This section provides some examples which are intended as a guide only. Example of a system with piston or air blow ejector Example of a system with a deviator N: Conveyor belt;...
Page 117: Connection Of An Ejection System
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE 3.7.5 Connection of an ejection system If after an alarm it is necessary to activate an ejection system, this should be connected according to its type and to the power supply box model. EJECT RELAY (J02 on ALM card, J1 on AL_ card) usable as ejection signalization through a clean contact;...
Page 118: Connection To Other In-Line Devices Or Machines
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE 3.7.8 Connection to other in-line devices or machines The power supply card relays can be connected to external devices, according to the operation required in the production line. For systems installed in the line, the READY RELAY should be connected in order to guarantee the appropriate actions on the production line, in case of a fault with the Metal Detector.
Page 119: Communication Connections
3.8 Communication connections 3.8.1 RS232 Serial port connections The RS232 serial port is used by the CEIA MD Scope program, available on request. A standard serial communication program (like Windows Hyperterminal) can also be used. Read the Programming Manual for further information.
Page 120: Configuration
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE 3.9 Configuration CEIA integrated systems are already configured (see Factory Acceptance Test enclosed with the manual). On non-integrated systems, the programming parameters must be set to match the type of installation.
Page 121: Checking The Input And Output Connections
In Conveyor Control Systems, the inverter is programmed in the factory to operate correctly with the THS system. In CEIA Integrated Systems, the correct motor transmission ratio is also defined. Programme the inverter only from the Metal Detector control panel.
Page 122: Transit Speed
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE 3.9.5 Transit speed The individual BS for each type of product is stored to memory and can be successively modified during the final verifications with the product, performed in operative conditions. 3.9.5.1 Application with Control Power Box These transit speed parameters set the speed of the product as it passes through the Detection...
Page 123: Encoder
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE 3.9.6 Encoder Variable speed conveyor belts must be fitted with an encoder. In this case the delay in activating the ejection step is calculated dynamically as a function of the speed measured. It is also possible to control the speed of the conveyor belt continuously so that it is always between BL and BM.
Page 124: Ejection Check Photocell
Test Samples (Programming Manual, paragraph Programming the Metal Detector according to the kind of product). On CEIA Integrated Systems, the ejection mode is preconfigured according to the model and its programming can be adjusted according to the current application.
Page 125: Ejection With Manual Reset (Em=B)
Operation with ejection activation (i.e. halting of the transport system) until the manual elimination of the contaminated material and manual reset by the operator. On CEIA Integrated Systems this mode determines the stop of the conveyor belt. Remote Programming menu...
Page 126: Photocell Synchronized Ejection, With Manual Reset (Em=Sb)
Operation with ejection activation synchronized by photocell (i.e. halting of the transport system), manual elimination of the contaminated material and manual reset by the operator. On CEIA Integrated Systems this mode determines the stop of the conveyor belt. Remote Programming menu...
Page 127: Reversing Belt (Em=R)
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE 3.9.9.3 Reversing belt (EM=R) Typical product Throughput Ejector Type Ejection Notes Light/small packed product Available only with Low/medium Contaminated product Reversing belt throughput automatically ejected Bulk material This mode cannot be used with the integrated systems: THS-MBB, THS-MBR or on all the other systems involving inversion of the direction of travel.
Page 128: Automatic Ejection (Em=F)
Bulk material Free-falling product Operation with ejector activation for the ejection of contaminated material. In CEIA Integrated Systems fitted with an ejector, this mode determines the automatic ejection and removal of the contaminated material in the reject bin. Remote Programming menu...
Page 129: Automatic Ejection With Photocell Synchronization (Em=S)
Operation with ejection cycle activation, synchronized by photocell, for the automatic ejection of the single contaminated pack. In CEIA Integrated Systems fitted with an ejector, this mode determines the automatic ejection and removal of the contaminated material in the reject bin. For this systems it is recommended to set a transit speed lower than 60 m/min.
Page 130 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE Photocell at the exit from the Probe Generic example S: Metal Detector Probe N: Conveyor belt E: Ejector F1: Synchronization photocell F2: Ejection check sensor PL: Pack length DW: Detector width ED: Ejection distance PD: Photocell distance Dp: distance between packs...
Page 131: Automatic Ejection For High-Speed Applications (Em=Fs)
Operation with ejection activation for the automatic set-aside of the material contained in an area that include the contamination; the area is accurately rejected through the synchronization photocell. In CEIA Integrated Systems fitted with an ejector, this mode determines the automatic ejection and removal of the contaminated material in the reject bin.
Page 132 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE Ejected pack; Contaminated and ejected pack; EE: Ejection end synchronization area; ES: Ejection start synchronization area Minimum removal area = DW + 2PL Re: Actual removal area = R+x+y Following an alarm, the ejector will be activated for the time of the alarm and to eject all products in the R area (Minimum removal area = PL+DW+PL).
Page 133: Barcode Reader
In this cases, a minimum distance between two packs with different codes, shall be granted. Remote Programming menu Description Setting parameter Code provided by CEIA to enable 6-digit alphanumeric Configuration(adv) > Barcode enable the barcode reader. string Barcode reader * Barcode reader settings * The menu is shown only when the barcode reader is enabled.
Page 134: Without Change Of Detection Mode Or Band Between Two Products
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE 3.9.10.2 Without change of Detection Mode or Band between two products Distance between the Distance between the barcode reader and the packs THS/21 Probe  L + 300 mm ...
Page 135: Em = B
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE 3.10.1 EM = B Generic example S: Metal Detector Probe N: Conveyor belt C: Contaminated pack PL: Pack length DW: Detector width ED: Ejector distance Conveyor Control System Waveform Description Signal over the alarm threshold Metal alarm...
Page 136: Em = Sb
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE 3.10.2 EM = SB Photocell at the entrance (PH=IN) Generic example S: Metal Detector Probe N: Conveyor belt C: Contaminated pack F: Synchronization photocell PL: Pack length DW: Detector width ED: Ejection distance PD: Photocell distance Photocell at the exit (PH=OUT)
Page 137: Em = R
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE 3.10.3 EM = R Generic example S: Metal Detector Probe N: Conveyor belt PL: Pack length DW: Detector width Conveyor Control System Waveform Description Signal over the alarm threshold with transport activated Movement of the belt in the Conveyor belt status...
Page 138: Em = S
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE 3.10.5 EM = S Photocell at the entrance (PH=IN) Generic example S: Metal Detector Probe N: Conveyor belt E: Ejector F: Synchronization photocell PL: Pack length DW: Detector width ED: Ejection distance PD: Photocell distance Example with THS-RB...
Page 139: Em = Fs
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE 3.10.6 EM = FS Photocell at the exit (PH=OUT) Generic example S: Metal Detector Probe N: Conveyor belt A: Air jet ejector F1: Synchronization photocell F2: Ejection check sensor PL: Pack length DW: Detector width ED: Ejection distance...
Page 140: Enabling From And To External Machines140
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE 3.11 Enabling from and to external machines The operation of the Metal Detector can be synchronized with the machines upstream and downstream on the production line. 3.11.1 Metal Detector inhibition Input Description Remote param.
Page 141: Enabling From An In-Line Device (I.e. Downstream Belt)
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE 3.11.3 Enabling from an in-line device (i.e. downstream belt) For systems with a Conveyor Control System, activation of the FOLLOWING CONVEYOR input (by a machine downstream) provides the consent signal to start the Metal Detector belt. Input Description Remote param.
Page 142: Enabling An In-Line Device (I.e. Upstream Belt)
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE 3.11.4 Enabling an in-line device (i.e. upstream belt) For systems with a Conveyor Control System, activation of the PREC_CONV relay coincides with the belt movement. Input Description Remote param. Values PREC_CONV RELAY Belt in movement...
Page 143: Checking The Correct Installation And Configuration
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance INSTALLAZIONE 3.12 Checking the correct installation and configuration Step Action Reference Preliminary Ensure that no tools or debris caused by installation, are over inspection the belt or inside the Probe tunnel Verify that the system installation is stable and that all the Installation manual controls are accessible to the operator...
Page 144: Settings For Cfr21 Standards
In Countries where DST is in effect, verify the correct setting to always ensure proper data traceability. With CEIA THS Production software the time of all connected Metal Detectors is automatically synchronized with the PC server where the software is installed.
Page 145: Digital Signature Verification
3.13.3.2 Through CEIA THS Production A computer with the CEIA THS Production software installed, connected to the Metal Detector, is required. Save data on a Report created with the CEIA THS Production software. Select the desired Report.
Page 146: Use Of The Device
Displays the messages relating to use, programming Display and self-diagnosis of the device THS/21 THS/21E Control Panel Control Panel 4.1.1.2 Conveyor Control System A WHITE indicator indicates POWER the presence of power...
Page 147: External Beacon
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE 4.1.1.3 External beacon The external beacon has coloured lights to Fault present indicate the following statuses: AMBER Detection alarm present BLUE Test request Buzzer External horn ...
Page 148: Controls
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE 4.2 Controls 4.2.1 Control Panel The control panel keyboard is used to control the Metal Detector and set the device parameters. The control panel keys and their functions are shown below: THS/xx21E and THS/xx21 Function Access and exit the programming step...
Page 149: Conveyor Control System Power Supply Unit Control Panel
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE 4.2.2 Conveyor Control System power supply unit control panel On the power supply unit of the Conveyor Control System, the enclosure cover incorporates a motor control panel. Function GREEN button: Start the conveyor belt RED button: Stop the conveyor belt...
Page 150: Switching On The Metal Detector
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE 4.3 Switching on the Metal Detector 4.3.1 Checking the safety features THS/21x Power supply unit There are dangerous voltages inside the power supply unit. Close the cover and keep the key safe so that it is only available for use by trained personnel (EN 60204 Standard).
Page 151: Checking Emergency Devices
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE 4.3.1.1 Checking emergency devices Perform the following steps for each of the emergency devices on the system (emergency push- buttons, magnetic switches …). 1. Start the conveyor belt and, activating each emergency device (pressing the emergency buttons or opening the covers protected by a magnetic switch), check that the belt stops and that the optical and acoustical indicators are correctly activated.
Page 152: Signals At Power-Up
250 stored sets. THS/xx21 CEIA THS/xx21 The first line identifies the model. The second line identifies the ALM V5.xxx THS V5.xxx software version of the Metal Detector. The last line indicates the type of programming, specific to one product which may be chosen from among 500 stored sets.
Page 153: Signals Given During Normal Operation
When the signal increases, the bar extends towards the right. The alarm threshold corresponds to the centre of the bar. THS/xx21E THS/xx21 CEIA THS/xx21 THS/xx21E V5.xxx ALM V5.xxx THS V5.xxx Prod. PROD01 Signal well below the threshold level...
Page 154: Display Messages
(i.e. Sensitivity, detection mode or band, counters status, next test time, etc..). On 21 series models, it shows also the CEIA test samples estimated according to che current configuration. The screens shown here are purely indicative.
Page 155: Signals Given During Self-Diagnosis
4.3.6 Other signalizations The Metal Detector shows on display some signalization related to its functioning status: THS/xx21E THS/xx21 CEIA THS/xx21 THS/xx21E V5.xxx ALM V5.xxx THS V5.xxx To show the Metal Detector activity, the Product: PROD01 colons beside the selected product indication, blinks.
Page 156: Use Of The Device
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE 4.4 Use of the device 4.4.1 Loading the product to be inspected The product to be inspected shall be loaded before Probe and, present, before synchronization photocell. Photocell at the entrance S: Metal Detector Probe;...
Page 157: Adjustment Of The Belt Speed
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE 4.4.3 Adjustment of the belt speed The speed of the conveyor belt can be adjusted by:  programming the BS parameter on the Metal Detector  simply pushing the keys located on the Conveyor Control System. For systems which allow inversion of the direction of travel, the buttons can be programmed for the forward and reverse movement of the belt, respectively.
Page 158: Emergency Stop
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE 4.4.5 Emergency stop There are several emergency buttons and, in some models, safety magnetic sensors on the conveyor belt and if one of them is activated the conveyor belt stops immediately. The external optical signalling device shows the amber light flashing slowly.
Page 159: Removing And Emptying The Reject Bin
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE 4.4.8 Removing and emptying the reject bin The reject bin must be emptied at regular intervals. During this operation exercise extreme caution. The reject bin could be heavy. You should define a procedure for this operation.
Page 160: Programming Access
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE Programming access When the Metal Detector is started for the first time, it is configured for 6 users with permissions defined in the Programming Manual, including the Administrator user. To enter the Programming mode press the key.
Page 161: Product Selection
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE 4.6 Product selection In order to select a different product, from the product list set and programmed by the Administrator or by the Supervisor, perform the following steps: THS/xx21E THS/xx21 Product selection * Product~selection~~@...
Page 162: Sensitivity Check With Reference Sample
Depending on product characteristics and/or internal quality procedures, customers can use samples they have defined themselves or request specific samples from CEIA. The tests can be carried out at any time deemed necessary (e.g. at the shift changeover) and/or pre-programmed.
Page 163: Performing A Test In Standard Mode
For the double and the triple test (see TMD on Programming Manual), the tests will be requested one after the other. The execution of the tests and the final response will be recorded in the event log. THS/21E THS/21 To perform the Metal Detector test FE~test~-0.80~~~~~~~@...
Page 164 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE If the test is unsuccessful, one of the following messages will be seen: TEST FAILED for Sample not detected THS/21E THS/21 If the sample is not detected it could [\\\\\\\\\\\\\\\\\\\]...
Page 165: Performing A Quick Test
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE TEST FAILED for Ejection timeout THS/21E THS/21 If the ejection cycle is not completed [\\\\\\\\\\\\\\\\\\\] ===================== TEST FE FAILED following an alarm within a minute of...
Page 166: Performing An Automatic Test
Check that the Metal Detector is calibrated to detect test samples with a minimum amplitude of 3dB. The automatic test is performed only during belt movement (if present); otherwise, the automatic test is automatically delayed. 4.8.3.1 Automatic test sequence THS/21E THS/21 After the test interval, the message ** TEST ** TEST ‘TEST’...
Page 167 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance USE OF THE DEVICE TEST FAILED THS/21E THS/21 If the test fails, the cause will be AUTOM.TEST FAILED ===================== NO EJECT.CONFIRM displayed. AUTOM.TEST FAILED NO EJECT.CONFIRM --------------------- Product:PROD01 ORIGINAL INSTRUCTION...
Page 168: Maintenance
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5 MAINTENANCE Before starting any maintenance operation, carefully read the Warnings Manual enclosed. Before starting any maintenance operation, it is recommended to remove all electric and pneumatic sources of the System, and to secure them by applying the proper LOTO (Lock Out / Tag Out) procedures Any maintenance or repair of the device while open and powered up should be avoided and in any case should only be carried out by trained personnel who are fully aware of the risks which the operation entails, following the instructions...
Page 169: Periodic Maintenance Procedures
      Check the product's compatibility with the materials used, the characteristics of which Alkaline and acid-based pharmaceutical cleaning agents CEIA can supply on request Mild soap solutions        Hydrogen peroxide up to 10% ...
Page 170: Disassembly Of The Conveyor Belt
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5.2.3 Disassembly of the Conveyor belt Shown below is the belt disassembly procedure, necessary for its cleaning or replacement. If the conveyor belt is fitted with an ejection system, perform the following steps, before continuing: Remove all supply sources by means of the LOTO Unlock the transparent cover of the ejection area, using devices and lock them in OFF position.
Page 171: Ths-Fbb
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5.2.3.1 THS-FBB Unlock the belt by raising the idle roller Extract the idle roller from the side Pull the idle roller out of the belt support supports Raise the sliding surface from its position Remove the drive roller from the guides on Raise the support surface from its position and pull it out of the belt...
Page 172: Ths-Fbv
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5.2.3.2 THS-FBV Unblock the sideboards on input side, by Unblock the sideboards on output side, Using a N.10 wrench remove the two loosening the indicated knobs. by loosening the indicated knobs. cover fixing screws shown above Remove the two sideboards.
Page 173 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE Using a N.19 wrench, unlock and loose the Using a N.13 wrench remove the output Grab the output roller group with two two indicated nuts, on both sides, so as to rolle group bolts indicates above, from hands and rotate it upward.
Page 174 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE Remove the inner transparent cover. Using a n.3 Allen wrench, loose the two Using a n.17 wrench, unlock the motor grains in the main roller shaft roller by removing the three indicated bolts.
Page 175: Ths-Mbb And Ths-Mbr
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5.2.3.3 THS-MBB and THS-MBR Flat Top modular belt On the bottom of the belt, grip the rod in Push the rod slightly to the side and past Once past the belt edge, pull the rod out the opening near the belt edge.
Page 176: Ths-Rb
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5.2.3.4 THS-RB Remove the four locking pins Lift up the belt block from its housing Remove the belt block from the detection tunnel Follow the procedure in reverse to re-assembly the conveyor belt. Pay attention to the hands during the placement of the belt block, in order to avoid the risk of shearing between the belt block and the belt frame.
Page 177: Conveyor Belt Tension And Centering Adjustment
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5.2.4 Conveyor belt tension and centering adjustment 5.2.4.1 THS-FBB Unlock the belt by raising the idle roller Centre the belt on the roller and adjust the Relock the belt by lowering the idle roller support tension using the screw, checking it support.
Page 178: Troubleshooting
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5.3 Troubleshooting All the power supply voltages in the power supply card are protected by self-resetting fuses which can be activated if there is an overload or faulty connection, for the voltage values on the card, except for the mains voltage. Refer to the description of the inputs and outputs.
Page 179 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE Problem Possible causes Solutions Check that the correct Product has been selected, according to Incorrect selected Product the one to be inspected. Check that all Test Samples used, are the ones established by the Incorrect Test Sample/s Head of Quality Control, for the current product.
Page 180 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE Problem Possible causes Solutions Check all connections between the Inverter, the ALM card and the Internal connections fault motor. The belt DOESN’T start motor running indicator OFF Check that KT parameter is correctly set to a value different from Incorrect configuration Check all connections between the Inverter, the ALM card and the Internal connections fault...
Page 181: Extraordinary Maintenance Procedures
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5.4 Extraordinary maintenance procedures 5.4.1 Changing fuses The figure shows the position and rating of the fuses fitted to the device. Refers to electrical diagrams too. Electrical diagram reference Ref.
Page 182: Replacing The Scd Card
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5.4.2 Replacing the SCD card Switch off the device and disconnect the system from all power sources. Release the control panel from the The card is fastened to the back of the Remove the internal connectors J13 Detection Probe by unscrewing the 4 control panel.
Page 183 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE Remove the card to be replaced from Reconnect the terminals to the Reposition the SPM memory card the steel panel, unscrewing the 6 nuts connectors J19 and J20 at the base on the new card.
Page 184 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE Power up the device and perform the following procedure in an interference-free environment, by deactivating any device around the THS and other power devices in the area. 1. Access to Programming on Configuration-adv menu 2.
Page 185: Electromagnetic Compatibility Verification Of The Installation Environment
MAINTENANCE Electromagnetic compatibility verification of the installation environment The CEIA Metal Detector has a high immunity against electromagnetic interferences. However the installation environment can have electrical and/or mechanical noise sources that produce a residual signal, visible on the Metal Detector display without product in transit, which can lead to false alarms during the normal operations with the product in transit.
Page 186: General Compatibility Check
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5.5.1 General compatibility check This command performs a complete set of automatic checks to verify the general environmental compatibility of the Metal Detector (for electrical and/or mechanical noises) with the system where it is installed and with the environment, in normal operating conditions and without product in transit.
Page 187: Compatibility Checks Result
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5.5.3 Compatibility checks result For each step the procedure records the peak (pk) and the average (av) value of the signal read by the Metal Detector. In case of SUFFICIENT or INSUFFICIENT results, and based on the measured data values, the Metal Detector can give also an indication on how to fix some of the noises detected: Improve electromagnetic compatibility: electrical noise in the installation environment.
Page 188: Checking Belt Contamination
It is recommended to periodically check the belt status, cleaning and, expecially for flat belts, replacing it, as also indicated in the Maintenance procedures for CEIA Integrated Systems. In case of a CEIA conveyor belt, refers to the Installation Manual for instructions on how to disassembly it.
Page 189: Self-Diagnosis
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5.6 Self-diagnosis The internal diagnostic system monitors the operational status of the Metal Detector, the Integrated transport system and connected sensors. If a Diagnosis status is activated, the system automatically performs the following actions: the message corresponding to the activated Diagnosis status is shown on the display;...
Page 190: Metal Detector And Integrated Transport System Diagnosis
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5.6.1 Metal Detector and integrated transport system diagnosis Fault Message Probable cause Action Type Inverter fault or programmed incorrectly. Motor fault. X: Fault identification code. Check that the AC power supply is constantly Power loss within the nominal voltage range on the plate.
Page 191 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE Fault Message Probable cause Action Type After the emergency button has been released, Emergency reset is required. The System Emergency circuit has (see RESET EMERGENCY message). been activated by pressing one of its EMERGENCY buttons (J13 5-6 and 9-10 open) Without emergency buttons, leave J13 5-6 and 9-...
Page 192 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE Fault Message Probable cause Action Type Check the SCD card connection to the ALM card. Communication fault between SCD Check the Probe connection cable. and ALM cards If the problem persists, contact Assistance Service NO CONNECTION Check the RCU card connection to the ALM card.
Page 193: Connected Sensors And Additional Controls Diagnosis
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5.6.2 Connected sensors and additional controls diagnosis On CEIA integrated systems, the diagnosis related to the sensors already installed are activated and pre-programmed. Fault Message Probable cause Action Type...
Page 194 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE Fault Message Probable cause Action Type Correctly place back the reject bin, close the door or Reject bin absent, with door close again the electric lock open or with the electric lock Check that the diagnosis activation delay (LAD) is released adequate for the application...
Page 195 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE Fault Message Probable cause Action Type Product passed in front of the Remove the product not ejected, reset and check the Ejection Check photocell during ejector correct activation. an ejection In case the ejection of a contaminated product is correctly performed, adjust the diagnosis accuracy Temporary activation of the...
Page 196 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE Fault Message Probable cause Action Type Remove the obstruction condition or check the correct functioning of the photocell Check that there have been no contiguous packages in transit Ejection Check photocell Check that no product has accumulated on output due obstructed or malfunctioning to a stop of the downstream system...
Page 197 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE Fault Message Probable cause Action Type Check the correct installation and the correct tensioning of the belt On systems with check that the speed operative range is compatible with the values of BL and BM parameters.
Page 198: Warning Messages
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE Fault Message Probable cause Action Type Reset the diagnosis and perform the Test. The pre-programmed Test was Check that TD time is adequate for the application, if not started within the maximum TEST TIME OUT needed set FT=OFF to show the message without the time (TD) from the request...
Page 199: Uninstallation Procedure
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE Warning Message Cause Action Inhibited attempt to modification of a DEFAULT not detection or ejection parameter of Select a different Product or create a new one. modifiable the DEFAULT product 5.7 Uninstallation procedure 5.7.1 Disassembly...
Page 200: Integrated Systems
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE 5.7.2.2 Integrated systems THS-FBB, THS-MBB, THS-MBR, THS-FBV Using a forklift truck with a suitable Fix the system to the pallet by Place any accessories inside the load-bearing capacity, move the passing the plastic straps around the reject bin or on top of the conveyor conveyor belt unit onto its original...
Page 201: Disposal Of The Device
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE THS-RB Using a forklift truck with a suitable Fix the system to the pallet by passing Fit the original cardboard box and fix it load-bearing capacity, move the the plastic straps around the horizontal at the bottom to the pallet.
Page 202 FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance MAINTENANCE Page left intentionally blank ORIGINAL INSTRUCTION...
Page 203: Appendices
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance APPENDICES 6 APPENDICES 6.1 CE Declaration of Conformity 6.1.1 THS/21E ORIGINAL INSTRUCTION...
Page 204: Ths/21
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance APPENDICES 6.1.2 THS/21 ORIGINAL INSTRUCTION...
Page 205: Ths/G21
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance APPENDICES 6.1.3 THS/G21 ORIGINAL INSTRUCTION...
Page 206: Ths/G21E
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance APPENDICES 6.1.4 THS/G21E ORIGINAL INSTRUCTION...
Page 207: Ths/Gms21
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance APPENDICES 6.1.5 THS/GMS21 ORIGINAL INSTRUCTION...
Page 208: Ths/Ms21
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance APPENDICES 6.1.6 THS/MS21 ORIGINAL INSTRUCTION...
Page 209: Ths/Mn21
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance APPENDICES 6.1.7 THS/MN21 ORIGINAL INSTRUCTION...
Page 210: Ths-Fbb, Ths-Mbb, Ths-Mbr, Ths-Fbv And Ths-Rb
FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance APPENDICES 6.1.8 THS-FBB, THS-MBB, THS-MBR, THS-FBV and THS-RB Originals of the CE Declaration of Conformity for each model are provided with the documentation. The following, in example, is the model of the Declaration of Conformity CE provided in original with the machine.

This manual is also suitable for:

Ths/21

Ceia THS/21E Instruction Manual For Installation, Use And Maintenance

Quick Links

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Ceia THS/21E

Summary of Contents for Ceia THS/21E