Kval 990-FX Series Operation Manual

Operation Guide
990-FX Line
Power UP Each Machine
1. Verify the area of operation is clear and safe to
machine product.
2. Ensure factory air is applied to machine and
main air supply is turned on.
3. Verify that all E-Stop buttons are
OUT and Gates are CLOSED.
4. Turn the Electrical Disconnect to
the ON positions each Electrical
Cabinet.
5. Turn the Control Transformer
On.
6. Initiate the START MACHINE
button
(Approximately 3 minute Boot-
up)
See reverse for 6 Lights description
Boot-Up
After the computer is
completed booting up,
the Interface will start
automatically.
Set-Up
Press the Hinge Loaded button
to startup the process
Select the Home Machine Button. After all ma-
chine is Homed, the machine status will display
Idle in the Machine Feedback Status box.
Select the correct Preset. Verify that the informa-
tion is correct.
For Example: Check Door Width, Check Auto Feed is
enabled, Auto Width is enabled, Check Jamb Pusher is
Enabled, and Auto Door Width is Enabled.
Set the Door Hand.
• RH (Right Hand Door)
• Auto (Automatically receives
data)
• LH (Left Hand Door)
Load Jamb
1. Pull jamb from Stack
Area
2. Load Jamb on top of
ledge pressing tightly
against fence.
Process
1. After Jamb is secure, press the Jamb
Clamp Foot Pedal to clamp the Jamb
2. Press the Start Se-
quence button.
3. Load the hinges, one for each of the
three Six-Shooter heads with the
hinge pin towards the top of the door.
4. Move out of area beyond the Light
Curtain
5. Press the Hinge Loaded button to
start the process.
6. When the Status Light is off, enter the
staging area and process next door.
Tips (Blink Codes)
• The Hinges Loaded button acts like a Reset Button for the Light
Curtain.
• Do Not Enter the staging area with a solid light displayed on the
Status Light. This will shut down the machine. The machine will
have to be reset and re-homed.
• A steady 1 blink rate is permissible to enter staging area and
start to process a door.
• A steady 2 blink rate, perform Homing Routine.
• A steady 3 blink, check air pressure gages and verify it is correct
through-out the machine. (Shop Air may be low, Check Sole-
noids, Air Cylinders, or Lubricators)
• A steady 4 blink, check air brakes , switches, sensors, or brake
release valve on air input.
• A steady 5 blink, check limit switches or travel of assembly.
• A steady 6 blink , check if all power is on or have a qualified
technician,check fuses, power supplies or voltage connections
990-FX Quick Start Rev 1
View
Status
Light
Hinge
Loaded
Button