Kval 990-APEX Quick Start

Power-UP
Before Power up, ensure the work area is safe and the Main Air is
1. At the Electrical Panel, pull up the Power Lever to
ON.
2. Turn the Control Circuit Switch to ON.
3. Push the Start button.
4. At the Main Control screen, Home the machine.
Power-Down
1. Click the Windows® Start button at the bottom
left corner of the screen.
2. Click the Power icon .
3. Select Shut Down. Wait for the machine to power
OFF.
4. Turn the Control Circuit Switch to OFF.
5. At the Electrical Panel, pull down the Power Lever
to the OFF position.
Load Door Job from the Library
1. Select the Libraries Tab at the upper left side of
the KvalCAM® screen .
2. Select the Door Job Library Tab at the upper
center screen.
3. At the Door Job table, double click the desired
selection to open that job in the Door Job
screen.
990-APEX Quick Rev 1
Add Door Job to the Queue
ON.
1. At the Door Job screen, confirm the parameters of the job.
2. In the Door Qty Box at the bottom of the screen, enter the
number of doors to be processed.
(3 min Boot-up)
3. Select the Add to Queue Button.
Note: All lights on the
Process the Door and Jamb
Light Tower will be Green.
See the reverse page for
information about the Light
1. Open the 990-APEX Screens: Select the 990-APEX
Tower
Tab to open the Main Control screen.
2. Door Fed in and Clamped: If Auto Feed is enabled, the
door is clamped automatically. If Auto Feed is disabled, use
the Door Clamp Foot Switch.
Auto Feed Enabled:
Door is Auto-Clamped
3. Load the Jamb:
Shelf located behind the H-Blocks and against the Jamb
Stop (LH or RH.)
4. Clamp the Jamb: Hold the jamb in place and press the
Jamb Clamp Pedal.
1 Verify that the Jamb Shelf Pins and the Jamb Stops are set. See Reverse for more infor-
mation.
Auto Feed Disabled:
Select Door Clamp
1 Place the jamb securely on the Jamb
5. Process the Door and Jamb: Step out of the Cut-
ting Area out of range of the Safety Scanner.
→ If Auto Start is enabled, the cutting will start automatically. The Ma-
chine Safety Indicator turns red. Cutting Starts.
Step Out of
Cutting Area
→ If Auto Start is disabled, press the Start Sequence button. The Machine
Safety Indicator turns red. Cutting Starts.
Step Out of
Cutting Area
Attach the Hinges
When the Machine Safety Indicator turns Green or
Flashing Green, it is safe to enter the Hinge Cutting
area.
A. Load the hinge onto the magnetic
indexing fixture with the hinge pin
towards the top of the door and the
counter sinks facing into the index
fixture.
B. Align and move the Shooter tight
into the H-Block.
C. Press the Start Sequence button to
activate the hook and latch to lock
the index fixture into the door and
jamb.
D. When fully seated and locked, press the Insert Screw button to
apply the screws.
E. Press the Reset button to raise the Shooter out of the hinge
pocket.
F. Repeat steps A-E for each Hinge until all Hinges are completed.
G. When finished with Hinges, press the Shooter Unclamp
button to feed out the door.
H. Park the Shooter at the end of the machine.
Feed the Door Out
Press the Shooter Unclamp Button or the Door Clamp Foot
Switch to Feed out the Door. Doors will feed in until the
Door Queue is emptied.
Door Machining
Starts
Door Machining
Starts