Kval 990-FX Quick Start

Power-UP
Before Power up, ensure the work area is safe and the Main Air is
1. At the Electrical Panels, turn the power switches to ON.
2. At the Operator Station ,turn the Control Circuit Switch to
ON. (3 min Boot-up)
3. Push the Start machine button.
4. Push the Hinge Loaded button to reset the machine.
5. At the Operator Interface, Home the machine.
*Light Tower shows all Green Indicators.
Power-Down
1. At the Operator Interface, select the Shut Down System
button. .
2. Wait for the Safe to Shut Down message to display, then
turn the Control Circuit Switch to OFF.
3. At the Electrical Panel, pull down the Power Lever to the
OFF position.
Jamb Presets
1. Verify jamb backset and add the corresponding Jamb Shelf
Pin to the Jamb Shelf.
2. Verify jamb dado and rotate Jamb Stop Turret to the cor-
rect stop.
Lock 0° or 3° Settings
1. Manually set the Lock 0˚or 3˚ backset.
2. Manually set the Faceplate 0˚ or 3˚ Vertical travel.
3. Manually set the Faceplate Spindle 0˚ or 3˚ depth.
Door Machining Set-Up
1. Perform Initial Power-Up.
ON.
2. Wait until the interface boots-up, then
press the Home Machine button.
3. At the Main Screen, choose a Preset Button to load door parameters.
(Manual Setup can also be done see Operation Documentation)
4. At the Control Bar on the middle front of the machine, turn the Door
Switch to (RH) Right Hand , (LH) Left Hand Door or Auto. When in
"Auto Door" mode, the 990-FX receives the door hand information
from the main program.
5. Feed in a door. If Auto Feed is enabled, the door is clamped automat-
ically. If Auto Feed is disabled , clamp the door with the Door Clamp
Foot Switch.
Load the Jamb
1. Insert a jamb, aligning it firmly on all the jamb ledges and Jamb Stops.
2. While holding the jamb in place with hands in the proper position,
press the Jamb Clamp Foot Pedal to activate the jamb clamps.
Warning: Pinch Issue. Keep Hands Clear of Clamps.
For detailed descriptions about the 990-FX, see the Operation Manual.
Load the Hinges
1. Gather Hinges: Load the hinges into each Magnetic Indexing Fixture
with the pin facing the door and counter sinks facing the index fixture.
Process Door and Jamb
1. Start Sequence: Press the Start Sequence button.
2. Step out of the cutting area beyond the Light Curtain.
3. Hinges Loaded Button: After exiting the cutting area, press the Hinge
Loaded button. The Light Curtain will activate and the Screw Shooters
will go into place.
Note: The Hinge Loaded button is located on both sides of the machine.
4. Process: The machine will:
→ Rout hinges.
→ Predrill hinge holes.
→ Rout lock parameters.
→ Auto-attach hinges.
→ After the process is completed, the door is fed out to the next machine.
5. Status Light: When the Status Light is
off or blinking steadily, enter the cutting
area to continue processing doors.
Warning: DO NOT enter cutting area if
the Status Light is solid.
990-FX MV-093-104