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®
The KTR-STOP
industrial plants serving mainly as a thruster, as an example, in drum and disk
brake systems.
Please observe protection
note ISO 16016.
KTR-STOP® TB Thruster
acc. to DIN 15430
Operating/Assembly instructions
KTR-STOP
Thruster acc. to DIN 15430
KTR-STOP
TB thruster acc. to DIN 15430 is intended for use in general
Drawn:
2020-11-02 Shg/Mro
Verified:
2020-11-02 Shg
®
TB
®
TB Thruster
Replacing:
Replaced by:
KTR-N
44414 EN
Sheet:
1 of 17
Edition:
4
KTR-N dated 2020-04-08
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Summary of Contents for KTR-Group KTR-STOP TB Thuster
- Page 1 KTR-STOP® TB Thruster KTR-N 44414 EN acc. to DIN 15430 Sheet: 1 of 17 Operating/Assembly instructions Edition: ® KTR-STOP Thruster acc. to DIN 15430 ® KTR-STOP TB Thruster ® The KTR-STOP TB thruster acc. to DIN 15430 is intended for use in general industrial plants serving mainly as a thruster, as an example, in drum and disk brake systems.
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Page 2: Table Of Contents
KTR-STOP® TB Thruster KTR-N 44414 EN acc. to DIN 15430 Sheet: 2 of 17 Operating/Assembly instructions Edition: Table of contents Technical data Advice General advice Safety and advice symbols General hazard warnings Intended use Special safety instructions Storage, transport and packaging Storage Transport and packaging ®... - Page 3 KTR-STOP® TB Thruster KTR-N 44414 EN acc. to DIN 15430 Sheet: 3 of 17 Operating/Assembly instructions Edition: Technical data Ed 230/50 – Ed 800/60 ® Illustration 1: KTR-STOP TB Thruster 800/60 ® KTR-STOP TB Thruster Dimensions [mm] Size Ed 230/50 Ed 300/50 Ed 500/60 Ed 800/60...
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Page 4: Operating/Assembly Instructions Edition
KTR-STOP® TB Thruster KTR-N 44414 EN acc. to DIN 15430 Sheet: 4 of 17 Operating/Assembly instructions Edition: Technical data Ed 1250/60 – Ed4500/120 ® Illustration 2: KTR-STOP TB Thruster 3000/120 ® KTR-STOP TB Thruster Dimensions [mm] Size Ed 1250/60 Ed 1250/120 Ed 2000/60 Ed 2000/120 Ed 3000/60... -
Page 5: Advice
KTR-STOP® TB Thruster KTR-N 44414 EN acc. to DIN 15430 Sheet: 5 of 17 Operating/Assembly instructions Edition: Technical data Table 1: Technical data Power Stroke Rated Rated voltage Rated current Rated power Weight Type [mm] frequency [Hz] [kg] Ed 230/50 230/400 0.9 / 0.6 Ed 300/50... -
Page 6: Intended Use
KTR-STOP® TB Thruster KTR-N 44414 EN acc. to DIN 15430 Sheet: 6 of 17 Operating/Assembly instructions Edition: Advice 2.3 General hazard warnings When handling the thruster the lifting rod must be protected; it must neiter be damaged nor subjected to any shear force. Dirt must be avoided as well. As an example, the piston rod seal may be damaged by colour or splashes. -
Page 7: Special Safety Instructions
KTR-STOP® TB Thruster KTR-N 44414 EN acc. to DIN 15430 Sheet: 7 of 17 Operating/Assembly instructions Edition: Advice 2.5 Special safety instructions Please pay attention to the following safety instructions before mounting and start-up of the thruster: The thruster may solely be used in accordance with the application and mode of mounting specified hereafter in the order or order confirmation. -
Page 8: Ktr-Stop ® Tb Thruster Acc. To Din 15430
KTR-STOP® TB Thruster KTR-N 44414 EN acc. to DIN 15430 Sheet: 8 of 17 Operating/Assembly instructions Edition: ® KTR-STOP TB Thruster acc. to DIN 15430 The electrohydraulic thruster (Ed) described in the illustration below corresponds to DIN15430 with regard to release force, stroke, fastening and general dimensions. Illustration 3: Electrohydraulic thruster 4.1 Components of the thruster Component/... -
Page 9: Mechanical Version
KTR-STOP® TB Thruster KTR-N 44414 EN acc. to DIN 15430 Sheet: 9 of 17 Operating/Assembly instructions Edition: ® KTR-STOP TB Thruster acc. to DIN 15430 4.2 Operating description of thruster acc. to DIN 15430 When switching off the current or in the event of power failure the pump stops pumping and the piston rod returns into its original position. -
Page 10: Electrical Version
KTR-STOP® TB Thruster KTR-N 44414 EN acc. to DIN 15430 Sheet: 10 of 17 Operating/Assembly instructions Edition: Electrical version Electrohydraulic thrusters are driven by a three-phase motor (component 2). All units are protected according to IP 66 (DIN EN 60529 (VDE 0470-1)). The motor winding is insulated for use in the tropics, insulation class F. -
Page 11: Limit Switch
KTR-STOP® TB Thruster KTR-N 44414 EN acc. to DIN 15430 Sheet: 11 of 17 Operating/Assembly instructions Edition: Special equipment 7.3 Limit switch For indicating the operating position of the piston rod the thrusters can be equipped with mechanical or inductive limit switches on request. 7.4 Standstill heating Temperature range Operating liquid... -
Page 12: Hydraulic Liquid And Lubricants As Well As Operating Behaviour
KTR-STOP® TB Thruster KTR-N 44414 EN acc. to DIN 15430 Sheet: 12 of 17 Operating/Assembly instructions Edition: Hydraulic liquid and lubricants as well as operating behaviour The oil quantities given in table 2 are average quantities. They will decrease in case of thruster types with valves and/or springs. -
Page 13: Refilling
KTR-STOP® TB Thruster KTR-N 44414 EN acc. to DIN 15430 Sheet: 13 of 17 Operating/Assembly instructions Edition: Hydraulic liquid and lubricants as well as operating behaviour 8.2 Refilling If refilled locally the unit must be filled in vertical position to the overflow screw or filling limit of the filling screw depending on the type. -
Page 14: Electrical Connection
KTR-STOP® TB Thruster KTR-N 44414 EN acc. to DIN 15430 Sheet: 14 of 17 Operating/Assembly instructions Edition: Installation 9.2 Electrical connection Before connecting make sure that the mains voltage and mains frequency correspond to the details indicated in the type label! Make sure with all cable connections that the swivelling motion of the thruster during operation is not affected! With normal delivery condition the three-phase motors are wired as a star connection. -
Page 15: Disposal
KTR-STOP® TB Thruster KTR-N 44414 EN acc. to DIN 15430 Sheet: 15 of 17 Operating/Assembly instructions Edition: Initial start-up Turning the setting screw to the right increases the positioning respectively reset time. Turning the setting screw left reduces the positioning respectively reset time. •... -
Page 16: Maintenance
KTR-STOP® TB Thruster KTR-N 44414 EN acc. to DIN 15430 Sheet: 16 of 17 Operating/Assembly instructions Edition: 12 Maintenance If the thruster needs to be disassembled for purpose of maintenance work, preparations STOP have to be made for retaining the weight of up to 40 kg. The maintenance of thrusters is limited to a regular function and oil inspection. -
Page 17: Acc. To Din 15430 Sheet: 2 Of
KTR-STOP® TB Thruster KTR-N 44414 EN acc. to DIN 15430 Sheet: 17 of 17 Operating/Assembly instructions Edition: Trouble shooting Any trouble that cannot be sorted out by the measures specified in table 3 requires repair by specialist staff. For this purpose it is necessary to observe the assembly, setting and testing instructions of the manufacturer.
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