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MacDon Manuals
Farm Equipment
FlexDraper FD135
Operator's manual
MacDon FlexDraper FD135 Operator's Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
List of Revisions
Model and Serial Number
Table of Contents
Chapter 1: Safety
Safety Alert Symbols
Signal Words
General Safety
Maintenance Safety
Hydraulic Safety
Safety Signs
Installing Safety Decals
Safety Decal Locations
Understanding Safety Signs
Chapter 2: Product Overview
Definitions
Specifications
Component Identification
FD1 Series Flexdraper
FM100 Float Module
Chapter 3: Operation
Owner/Operator Responsibilities
Operational Safety
Header Safety Props
Reel Safety Props
Engaging Reel Safety Props
Disengaging Reel Safety Props
Endshields
Opening Endshields
Closing Endshields
Checking and Adjusting Endshields
Removing Endshields
Installing Endshields
Linkage Covers
Removing Linkage Covers
Installing Linkage Covers
Daily Start-Up Check
Break-In Period
Shutting down the Combine
Cab Controls
Header Setup
Header Attachments
Header Settings
Optimizing Header for Straight Combining Canola
Checking and Adjusting Feed Auger Springs
Reel Settings
Header Operating Variables
Cutting off the Ground
Adjusting Stabilizer / Slow Speed Transport Wheels
Adjusting Stabilizer Wheels
Cutting on the Ground
Adjusting Inner Skid Shoes
Adjusting Outer Skid Shoes
Header Float
Checking and Adjusting Header Float
Locking/Unlocking Header Float
Locking/Unlocking Header Wings
Operating in Flex Mode
Operating in Rigid Mode
Checking and Adjusting Header Wing Balance
Checking Wing Balance
Adjusting Wing Balance
Header Angle
Adjusting Header Angle from Combine
Reel Speed
Optional Reel Drive Sprockets
Ground Speed
Draper Speed
Adjusting Header Draper Speed
Feed Draper Speed
Knife Speed Data
Checking Knife Speed
Reel Height
Checking and Adjusting Reel Height Sensor
Replacing Reel Height Sensor
Reel Fore-Aft Position
Adjusting Reel Fore-Aft Position
Repositioning Fore-Aft Cylinders on Non-European-Configured Headers
Repositioning Fore-Aft Cylinders on European-Configured Headers
Reel Conversion Option
Reel Tine Pitch
Reel Cam Settings
Adjusting Reel Cam
Crop Dividers
Removing Crop Dividers with Latch Option from Header
Installing Crop Dividers with Latch Option Onto Header
Removing Crop Dividers Without Latch Option from Header
Installing Crop Dividers Without Latch Option Onto Header
Crop Divider Rods
Installing Crop Divider Rods
Removing Crop Divider Rods
Rice Divider Rods
Setting Auger Position
Auto Header Height Control (AHHC)
Sensor Operation
Sensor Output Voltage Range - Combine Requirements
Volt Adapter (MD #B6421) - New Holland Combines Only
Manually Checking Voltage Range: One-Sensor System
Manually Checking Voltage Range: Two-Sensor System
Adjusting Voltage Limits: One-Sensor System
Adjusting Voltage Limits: Two-Sensor System
Replacing the Auto Header Height Control (AHHC) Sensor (One-Sensor System)
Replacing Float Indicator Cable
Calibrating the Auto Header Height Control (Case IH 5088/6088/7088)
Case IH 5088/6088/7088 Combines
Setting the Sensitivity of the Auto Header Height (Case IH 5088/6088/7088)
Case IH 5130/6130/7130 and 5140/6140/7140 MID-Range Combines
Setting up the Header on the Combine Display
Checking Voltage Range from Combine Cab
Calibrating Auto Header Height Control (Case IH 5130/6130/7130, 5140/6140/7140)
Setting Preset Cutting Height (Case 5130/6130/7130, 5140/6140/7140)
Case IH 7010/8010, 7120/8120/9120, 7230/8230/9230 and 7240/8240/9240 Combines
Checking Voltage Range from the Combine Cab (Case 8010)
Checking Voltage Range from the Combine Cab
Setting Header Controls (Case 8010)
Calibrating the Auto Header Height Control
Calibrating the Auto Header Height Control
Software)
Checking Reel Height Sensor Voltages (Case IH)
Setting Preset Cutting Height
Challenger and Massey Ferguson 6 and 7 Series Combines
Checking Voltage Range from the Combine Cab (Challenger and Massey Ferguson)
Engaging the Auto Header Height Control (Challenger and Massey Ferguson)
Calibrating the Auto Header Height Control (Challenger and Massey Ferguson)
Adjusting the Header Height (Challenger and Massey Ferguson)
Adjusting the Header Raise/Lower Rate (Challenger and Massey Ferguson)
Ferguson)
Setting the Sensitivity of the Auto Header Height Control
Checking Voltage Range from the Combine Cab
Gleaner R65/R66/R75/R76 and S Series Combines
S Series)
Engaging the Auto Header Height Control
S Series)
Calibrating the Auto Header Height Control
S Series)
Turning off the Accumulator (Gleaner R65/R66/R75/R76 and Pre-2016 S Series)
Adjusting the Header Raise/Lower Rate
S Series)
Adjusting Ground Pressure (Gleaner R65/R66/R75/R76 and Pre-2016 S Series)
Adjusting the Sensitivity of the Auto Header Height Control (AHHC) (Gleaner R65/R66/R75/R76
R65/R66/R75/R76 and Pre-2016 S Series)
Troubleshooting Alarms and Diagnostic Faults
S Series)
Gleaner S9 Series Combines
Setting up the Header (Gleaner S9 Series)
Setting up Reel Settings (Gleaner S9 Series)
Setting up Automatic Header Controls (Gleaner S9 Series)
Calibrating the Header (Gleaner S9 Series)
Operating Header (Gleaner S9 Series)
Header In-Field Settings
John Deere 60 Series Combines
Checking Voltage Range from the Combine Cab (John Deere 60 Series)
Calibrating the Auto Header Height Control (John Deere 60 Series)
Turning the Accumulator off (John Deere 60 Series)
Setting the Sensing Grain Header Height to 50 (John Deere 60 Series)
Setting the Sensitivity of the Auto Header Height Control (John Deere 60 Series)
Adjusting the Threshold for the Drop Rate Valve (John Deere 60 Series)
John Deere 70 Series Combines
Checking Voltage Range from the Combine Cab (John Deere 70 Series)
Calibrating Feeder House Speed (John Deere 70 Series)
Calibrating the Auto Header Height Control (John Deere 70 Series)
Setting the Sensitivity of the Auto Header Height Control (John Deere 70 Series)
Adjusting the Manual Header Raise/Lower Rate (John Deere 70 Series)
John Deere S and T Series Combines
Checking Voltage Range from the Combine Cab (John Deere S and T Series)
Calibrating the Auto Header Height Control (John Deere S and T Series)
Setting the Sensitivity of the Auto Header Height Control (John Deere S and T Series)
Adjusting the Manual Header Raise/Lower Rate (John Deere S and T Series)
Setting Preset Cutting Height (John Deere S and T Series)
Calibrating Feeder House Fore-Aft Tilt Range (John Deere S and T Series)
Checking Reel Height Sensor Voltages (John Deere S and T Series)
Calibrating Reel Height Sensor (John Deere S and T Series)
John Deere S7 Series Combines
Setting up Header (John Deere S7 Series)
Checking Voltage Range from the Combine Cab (John Deere S7 Series)
Calibrating Feeder House (John Deere S7 Series)
Calibrating Header (John Deere S7 Series)
CLAAS 500 Series Combines
Calibrating the Auto Header Height Control (CLAAS 500 Series)
Setting Cutting Height (CLAAS 500 Series)
Setting the Sensitivity of the Auto Header Height Control (CLAAS 500 Series)
Adjusting Auto Reel Speed (CLAAS 500 Series)
CLAAS 600 and 700 Series Combines
Calibrating the Auto Header Height Control (CLAAS 600 and 700 Series)
Setting Cutting Height (CLAAS 600 and 700 Series)
Setting the Sensitivity of the Auto Header Height Control (CLAAS 600 and 700 Series)
Adjusting Auto Reel Speed (CLAAS 600 and 700 Series)
Calibrating Reel Height Sensor (CLAAS 600 and 700 Series)
Adjusting Auto Reel Height (CLAAS 600 and 700 Series)
Checking Voltage Range from the Combine Cab (New Holland)
New Holland Combines (CR/CX Series-Pre-2015 Model Year)
Setting up Auto Header Height Control (New Holland CR/CX Series)
Calibrating the Auto Header Height Control (New Holland CR/CX Series)
Adjusting Header Raise Rate (New Holland CR/CX Series)
Setting the Header Lower Rate (New Holland CR/CX Series)
Setting the Sensitivity of the Auto Header Height Control (New Holland CR/CX Series)
Setting Preset Cutting Height (New Holland CR/CX Series)
Checking Voltage Range from the Combine Cab (New Holland CR Series)
New Holland Combines (CR Series-Model Year 2015 and Later)
Setting up Auto Header Height Control (New Holland CR Series)
Calibrating the Auto Header Height Control (New Holland CR Series)
Checking Reel Height Sensor Voltages (New Holland)
Setting Preset Cutting Height (New Holland CR Series - 2015 and Later)
Setting Maximum Work Height (New Holland CR Series)
Configuring Reel Fore-Aft, Header Tilt, and Header Type (New Holland CR Series)
Leveling the Header
Unplugging the Cutterbar
Unplugging the Float Module
Transporting the Header
Towing
Transporting Header on Combine
Attaching Header to Towing Vehicle
Towing the Header
Converting from Transport to Field Position
Removing Tow-Bar
Storing the Tow-Bar
Moving Front (Left) Wheels into Field Position
Moving Rear (Right) Wheels into Field Position
Converting from Field to Transport Position
Moving Front (Left) Wheels into Transport Position
Moving Rear (Right) Wheels into Transport Position
Attaching Tow-Bar
Storing the Header
Chapter 4: Header Attachment/Detachment
Float Module Feed Auger Configurations
Converting from Ultra Narrow Configuration or Narrow Configuration to Medium Configuration
Converting from Wide Configuration to Medium Configuration
Converting from Medium Configuration or Wide Configuration to Narrow Configuration
Converting from Ultra Narrow Configuration to Narrow Configuration
Converting from Medium Configuration to Wide Configuration
Converting from Ultra Narrow or Narrow Configuration to Wide Configuration
Optional Modification to Wide Configuration
Converting from Medium Configuration or Wide Configuration to Ultra Narrow Configuration
Converting from Narrow Configuration to Ultra Narrow Configuration
Float Module Setup
Using Auger Flighting
Using Stripper Bars
Case IH Combines
Attaching Header to Case IH Combine
Detaching Header from Case IH Combine
AGCO (Challenger, Gleaner, and Massey Ferguson) Combines
Attaching Header to a Challenger, Gleaner, or Massey Ferguson Combine
Detaching Header from a Challenger, Gleaner, or Massey Ferguson Combine
John Deere Combines
Attaching Header to John Deere Combine
Detaching Header from John Deere Combine
CLAAS Combines
Attaching Header to CLAAS Combine
Detaching Header from CLAAS Combine
New Holland Combines
Attaching Header to New Holland CR/CX Combine
Detaching Header from New Holland CR/CX Combine
CR Feeder Deflectors
Attaching and Detaching Header from Float Module
Detaching Header from Float Module
Attaching Header to Float Module
Chapter 5: Maintenance and Servicing
Preparing Machine for Servicing
Maintenance Specifications
Installing a Sealed Bearing
Maintenance Requirements
Maintenance Schedule/Record
Break-In Inspection
Preseason Servicing
End-Of-Season Service
Checking Hydraulic Hoses and Lines
Lubrication and Servicing
Service Intervals
Greasing Procedure
Lubricating Reel Drive Chain
Lubricating Auger Drive Chain
Lubricating Header Drive Gearbox
Hydraulics
Checking Oil Level in Hydraulic Reservoir
Adding Oil to Hydraulic Reservoir
Changing Oil in Hydraulic Reservoir
Changing Oil Filter
Electrical System
Replacing Light Bulbs
Header Drive
Removing Driveline
Installing Driveline
Removing Driveline Guard
Installing Driveline Guard
Adjusting Gearbox Drive Chain Tension
Auger
Adjusting Auger to Pan Clearance
Checking Auger Drive Chain Tension
Adjusting Auger Drive Chain Tension
Removing Auger Drive Chain
Installing Auger Drive Chain
Using Auger Flighting
Auger Fingers
Removing Feed Auger Fingers
Installing Feed Auger Fingers
Checking Auger Finger Timing
Adjusting Auger Finger Timing
Knife
Replacing Knife Section
Removing Knife
Removing Knifehead Bearing
Installing Knifehead Bearing
Installing Knife
Spare Knife
Knife Guards
Adjusting Knife Guards
Replacing Pointed Guards
Replacing Stub Guards
Checking Pointed Guard Hold-Downs
Adjusting Hold-Downs with Pointed Guards
Adjusting Hold-Down at Double-Knife Center Pointed Guard
Checking and Adjusting Stub Guard Hold-Downs
Adjusting Hold-Downs with Stub Guards
Knifehead Shield
Installing Knifehead Shield
Knife Drive System
Knife Drive Box
Checking Knife Drive Box
Checking Mounting Bolts
Removing Knife Drive Box
Removing Knife Drive Box Pulley
Installing Knife Drive Box Pulley
Installing Knife Drive Box
Changing Oil in Knife Drive Box
Knife Drive Belts
Feed Draper
Replacing Feed Draper
Adjusting Feed Draper Tension
Feed Draper Drive Roller
Removing Feed Draper Drive Roller
Installing Feed Draper Drive Roller
Replacing Feed Draper Drive Roller Bearing
Feed Draper Idler Roller
Removing Feed Draper Idler Roller
Installing Feed Draper Idler Roller
Replacing Feed Draper Idler Roller Bearing
Lowering Float Module Feed Deck Pan
Raising Float Module Feed Deck Pan
Float Module Stripper Bars and Feed Deflectors
Removing Stripper Bars
Installing Stripper Bars
Replacing Feed Deflectors on New Holland CR Combines
Header Drapers
Removing Side Drapers
Installing Side Drapers
Adjusting Draper Tension
Adjusting Header Draper Tracking
Adjusting Deck Height
Header Draper Roller Maintenance
Draper Deck Idler Roller
Inspecting Draper Roller Bearing
Draper Deck Drive Roller
Reel
Reel Clearance to Cutterbar
Measuring Reel Clearance
Adjusting Reel Clearance
Reel Frown
Adjusting Reel Frown
Centering Double Reel
Reel Fingers
Removing Steel Fingers
Installing Steel Fingers
Removing Plastic Fingers
Installing Plastic Fingers
Removing Bushings from Five-, Six-, or Nine-Bat Reels
Tine Tube Bushings
Installing Bushings on Five-, Six-, or Nine-Bat Reels
Reel Endshields
Replacing Reel Endshields
Replacing Reel Endshield Supports
Reel System
Reel Drive Cover
Removing Reel Drive Cover
Installing Reel Drive Cover
Loosening Reel Drive Chain
Reel Drive Chain Tension
Tightening Reel Drive Chain
Reel Drive Sprocket
Removing Reel Drive Sprocket
Installing Reel Drive Sprocket
Double-Reel U-Joint
Removing Double-Reel U-Joint
Installing Double-Reel U-Joint
Installing Reel Drive Motor
Reel Drive Motor
Removing Reel Drive Motor
Replacing Drive Chain on Double Reel
Replacing Drive Chain on Single Reel
Replacing AGCO (Challenger, Gleaner, and Massey Ferguson) Sensor
Replacing Reel Speed Sensor
Replacing CLAAS 400 Series Reel Speed Sensor
Replacing John Deere Reel Speed Sensor
Replacing CLAAS 500/700 Series Reel Speed Sensor
Transport System (Optional)
Checking Wheel Bolt Torque
Checking Axle Bolt Torque
Checking Tire Pressure
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FD1 Series
® ®
FlexDraper
Combine Header
Operator's Manual
214683 Revision A
2019 Model Year
Original Instruction
Featuring MacDon FLEX-FLOAT Technology™
The harvesting specialists.
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Table of Contents
Troubleshooting
R65/R66/R75/R76 and Pre-2016 S Series)
205
Chapter 7: Troubleshooting
585
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