Nordson PermaFlo 830 Customer Product Manual
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Nordson PermaFlo 830 Customer Product Manual

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PermaFlo
830 Pump
®
Customer Product Manual
Document Number

1085458-09
Issued 03/21
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at (800) 433-9319 or
contact your local Nordson representative.
This document is subject to change without notice.
Check
http://emanuals.nordson.com
for the latest version.
NORDSON CORPORATION • AMHERST, OHIO • USA

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  • Page 1 For parts and technical support, call the Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative. This document is subject to change without notice. Check http://emanuals.nordson.com for the latest version. NORDSON CORPORATION • AMHERST, OHIO • USA...
  • Page 2 Nordson Corporation welcomes requests for information, comments, and inqui- This is a Nordson Corporation publication which is protected by copyright. ries about its products. General information about Nordson can be found on the Original copyright date 2008. No part of this document may be photocopied,...

  • Page 3: Table Of Contents

    Mounting and Connections ......................Installation Guidelines........................Operation ............................System Check ..........................Solvent Fill Cup ..........................Pump and System Flushing ......................Frequency ............................. Cleaning Solution for Flushing...................... Routine Startup ..........................Preparation ........................... Startup ............................Routine Shutdown ......................... 1085458-09 ©2021 Nordson Corporation...
  • Page 4 8-25 Packing Installation ........................8-25 Upper Packing Installation ....................... 8-26 Lower Packing Installation ....................... 8-26 Upper Housing and Pressure Housing Assembly ..............8-27 Siphon Housing Assembly and Installation ................8-30 Return To Service ........................8-30 1085458-09 © 2020 Nordson Corporation...
  • Page 5 Pressure Ball Check Kit for Standard Type U, F, or L Packings ..........9-17 Siphon Ball Check Kit ....................... 9-17 Hydraulic Section Options ......................9-18 Siphon Accessory Group ......................9-18 Circulation Kit ..........................9-19 Consumables ..........................9-20 1085458-09 © 2020 Nordson Corporation...
  • Page 6 Date Change 11/20 Initial Release 10/16 Updated gauge port. 11/18 Updated self-sadjust hudraulic section repair. 03/19 Added ATEX label. 03/19 Updated part number 900223 to 1612251. 03/19 Remove O-ring from 1021635. 03/21 Updating hydraulic section assembly/disassembly. 1085458-09 ©2021 Nordson Corporation...
  • Page 7 Change Record 1085458-09 © 2020 Nordson Corporation...
  • Page 8 PermaFlo 830 Pump ® Service Kits Refer to PermaFlo 830 Pump Manual 1085458 for complete service and parts information. For parts and technical support call (800) 433-9319 Actuator Kit 1063996 3-Way Valve Kit 1063997 T-Seal Kit 1029057 Spool and T-Seal Kit...

  • Page 9: Quick Reference

    Use this section to quickly find specifications and parts information for the PermaFlo 830 pump. Pump Revisions The ID plate on the front of the hydraulic section contains the Nordson part number and revision letter for each pump. This manual covers the following pumps: •...

  • Page 10: Air Requirements

    * 1 cycle = 2 strokes (1 up and 1 down) High Pressure Hose WARNING: Use Nordson or equivalent nylon or PTFE fluid hoses, with electrical continuity between fittings. Fluid hose connected to the high pressure port must be capable of withstanding 206 bar (3000 psi).

  • Page 11: Pump Ordering

    Quick Reference Pump Ordering Use the part numbers below to order a complete new PermaFlo 830 pump. Pumps include the packing type indicated. Refer to packing kits below for other packing types available. Part Description 1023362 PUMP, PermaFlo 830, Type U packings...

  • Page 12: Air Motor Valves And Air Valve Kits

    Description Note 1027525 KIT, ball, pressure check, PermaFlo 830 1086512 KIT, ball, pressure check, PermaFlo 830, self-adjusting 1027526 KIT, ball, siphon check, PermaFlo 830 1063360 KIT, hydraulic, seal, PermaFlo 830 NOTE: A. Use with standard packings only (Type U, F, L). Included in 1023362 or 1065202 pumps.

  • Page 13: Adhesives, Sealants, And Lubricants

    FLUID, type-Q concentrate (2.6 fluid ounce, makes one gallon) Solvent Chamber Fluid Guide Use this chart to select the proper solvent chamber fluid to use with your coating materials. For more information contact your Nordson representative. Solvent Type Material Applications Most commonly used fluid for solvent-based coatings.
  • Page 14 B. Refer to Air Motor Parts on page 9-2 in the Parts section. C. Refer to Hydraulic Section Parts on page 9-6 in the Parts section. D. These packing kits are not included with any version of the PermaFlo 830 pump. Refer to Packing Gland Kits on page 1-3 for more information.

  • Page 15: Safety

    Intended Use Use of Nordson equipment in ways other than those described in the documentation supplied with the equipment may result in injury to persons or damage to property. Some examples of unintended use of equipment include: •...

  • Page 16: Personal Safety

    Make sure the spray area is adequately ventilated. To prevent injury, be aware of less-obvious dangers in the workplace that often cannot be completely eliminated, such as hot surfaces, sharp edges, energized electrical circuits, and moving parts that cannot be enclosed or otherwise guarded for practical reasons. • 1085458-09 © 2021 Nordson Corporation...

  • Page 17: High-Pressure Fluids

    1085458-09 © 2021 Nordson Corporation...

  • Page 18: Fire Safety

    Iodine “Iodo-” Check your material SDS or contact your material supplier for more information. If you must use halogenated hydrocarbon solvents, contact your Nordson representative for information about compatible Nordson components. Action in the Event of a Malfunction If a system or any equipment in a system malfunctions, shut off the system immediately and perform the following steps: •...

  • Page 19: Disposal

    181147 MAXIMUM INPUT 6.9 BAR (100 PSI) - - - - - - MAXIMUM OPERATING PRESSURE 206 BAR (3000 PSI) 1085458-09 © 2021 Nordson Corporation...
  • Page 20 2-6 Safety Figure 2-1 Safety Labels 1609843 Figure 2-2 ATEX Label 1085458-09 © 2021 Nordson Corporation...

  • Page 21: Description

    Section 3 Description Introduction The Nordson PermaFlo pumps are air-operated, demand-type, double-acting, reciprocating pumps designed to be mounted vertically on a wall, stand, or dolly. They can be used in dead-end or circulating systems. The PermaFlo model number indicates the air motor cylinder diameter and the fluid-to-air ratio: •...

  • Page 22: Pump Components

    (To tighten the solvent cup use a 3/8-in. pin punch, which can be purchased from an industrial supply company.) If the leaking continues the packings need to be replaced. Both upper and lower packings should be replaced at the same time. 1085458-09 © 2021 Nordson Corporation...
  • Page 23 15. Pressure ball check valve 4. Low cylinder head 10. Valve assembly — air pilot valve 16. Plunger 5. Connecting rod 11. Hydraulic section 17. Solvent cup 6. Air piston 12. Upper packings 18. Coupling 1085458-09 © 2021 Nordson Corporation...

  • Page 24: Air Filtration And Lubrication

    Group on page 9-13 in the Parts section for the optional Air Motor Accessory kit that includes a filter/regulator/gauge assembly. The air supply does not need to be lubricated. The moving parts of the air motor are chemically lubricated and do not require additional lubrication. 1085458-09 © 2021 Nordson Corporation...

  • Page 25: Installation

    See Figure 4-1 through Figure 4-3. Follow all safety instructions. WARNING: Install the pump according to all local codes and ordinances. Failure to do so is dangerous and could result in loss of agency approvals and voiding of Nordson warranties. WARNING: If any component of the high pressure fluid system has a maximum work- ing pressure less than the pump’s, install a pressure relief valve in the hydraulic system...
  • Page 26 Remove the standard mufflers and replace them with the optional mufflers. Option Connect flexible hose to the muffler fittings. Slope the exhaust line downward away from the pump, to prevent moisture from collecting in the line and draining back into the air motor. 1085458-09 © 2021 Nordson Corporation...
  • Page 27 Figure 4-1 Mounting and Connections DEAD-END SYSTEM Male Connector Siphon Rod Siphon Hose Strainer NOTE: All siphon connections must be air-tight. Air leaks will affect pump priming and cause cavitation. Figure 4-2 Installing Optional Siphon Kit (Dead-End System) 1085458-09 © 2021 Nordson Corporation...

  • Page 28: Installation Guidelines

    • High-pressure fluid connections must be tight and leak-free. Refer to High-Pressure Fluids on page 2-3 in the Safety section for information on high pressure fluid hazards. Check all connections for leaks before beginning production. 1085458-09 © 2021 Nordson Corporation...
  • Page 29 9. Siphon hose 2. Drop leg 6. Air hose 10. High-pressure fluid hose 3. Drain valve 7. Coating supply 11. Fluid filter 4. Air shut-off valve (self-relieving) 8. Siphon rod and strainer 12. Spray gun 1085458-09 © 2021 Nordson Corporation...
  • Page 30 16. Drain hose and rod 5. Filter/Regulator/Gauge 11. Fluid filter 17. Waste container 6. Air hose 12. Spray gun NOTE: To install the optional circulation valve kit, refer to the instructions included with the kit. 1085458-09 © 2021 Nordson Corporation...

  • Page 31: Operation

    (if used) are closed and the air regulator is set to zero pressure. • the system components (such as the heater and filter) have been installed according to the instructions in their manuals. 1085458-09 © 2021 Nordson Corporation...

  • Page 32: Solvent Fill Cup

    See Figure 5-1. Fill the solvent cup to within 1/2 in. (12 mm) of the top with solvent chamber fluid: • PermaFlo 815: 270 mL (9 oz) • PermaFlo 830: 270 mL (9 oz) Solvent Cup Figure 5-1 Solvent Cup Fill Pump and System Flushing Frequency Flush the pump or system: •...

  • Page 33: Cleaning Solution For Flushing

    • PermaFlo 815: 1200 psi 15 = 80 psi air pressure required. • PermaFlo 830: 1200 psi 30 = 40 psi air pressure required. NOTE: The fluid pressure at the spray gun(s) will vary, depending on many factors, including material viscosity and temperature, the number of filters and heaters, and fluid hose ID and length.

  • Page 34: Routine Shutdown

    If the system will be shut down for more than a few days, flush it and leave it filled with cleaning solution. 4. Perform daily maintenance as described in Maintenance in this section. 1085458-09 © 2021 Nordson Corporation...
  • Page 35 1. Air shutoff valve 5. Siphon rod and strainer 9. Drain valve 2. Air filter/regulator/gauge 6. Fluid filler 10. Drain rod 3. Solvent cup 7. Fluid heater 11. Waste container 4. Coating supply 8. Circulation valve 1085458-09 © 2021 Nordson Corporation...

  • Page 36: Maintenance

    If the leaking cannot be stopped the packings need to be replaced. Both upper and lower packings should be replaced at the same time. As Needed Flush the pump and system with a compatible cleaning solution. Change the solvent chamber fluid regularly. Clean the exterior of the pump. 1085458-09 © 2021 Nordson Corporation...
  • Page 37 6-2 Maintenance DEAD-END SYSTEM CIRCULATING SYSTEM Figure 6-1 Typical Dead-End and Circulating System 1085458-09 © 2021 Nordson Corporation...

  • Page 38: Troubleshooting

    This section contains troubleshooting procedures. These procedures cover only the most common problems that you may encounter. If you cannot solve the problem with the information given here, contact your local Nordson representative for help. Problem Possible Cause...
  • Page 39 Lower heater thermostat setting. triggered. Worn or clogged ball Flush the pump and system with a compatible cleaning solution. check valve. If the problem continues, rebuild the ball check valves. Worn packings. Replace the packings. Continued... 1085458-09 © 2021 Nordson Corporation...
  • Page 40 ID too small, or screen or a strainer without a screen. strainer screen too fine for coating material. Contact your Nordson representative for advice. Continued... 1085458-09 © 2021 Nordson Corporation...
  • Page 41 Shut off pump, relieve hydraulic pressure, and tighten solvent cup 9. Solvent chamber Upper packings worn. 1/8 to 1/4 turn. If leaking continues, replace the packings. Upper overflows often. and lower packings should be replaced at the same time. Continued... 1085458-09 © 2021 Nordson Corporation...

  • Page 42: Preventing Air Valve Freezing

    If you are operating the pump at high speed in a humid environment, lubricate the compressed air with a glycol-based antifreeze fluid. Do not use an antileak-type antifreeze fluid. • Install an air dryer to remove moisture from the air supply. 1085458-09 © 2021 Nordson Corporation...

  • Page 43: Repair

    Large, flat, clean work bench • MagnaLube-G or equivalent PTFE-impregnated grease (Nordson part 900349) • Loctite 242 Removable thread adhesive or equivalent (Nordson part 900464) • Replacement parts or kits (refer to Air Motor Parts on page 9-2 in the Parts section) 1085458-09...

  • Page 44: Guidelines For O-Ring And Seal Replacement

    4. Slide the coupling sleeve over the coupling halves. Drive the sleeve completely over the coupling halves with a rubber mallet. 5. Tighten the two set screws (32) with a 3/16-in. hex wrench to 90 ± 10 in.-lb (10.2 ± 1 N●m). Figure 8-1 Coupling Removal and Replacement 1085458-09 © 2021 Nordson Corporation...

  • Page 45: Air Motor Rebuild

    5. Remove the hex nuts (36) from the air motor studs (35), and the fasteners securing the lower cylinder head (16) to the pump mount. Lift the air motor off the hydraulic section and move it to a clean, flat work surface. Customer-supplied fasteners Figure 8-2 Air Motor Removal 1085458-09 © 2021 Nordson Corporation...

  • Page 46: Air Pilot Valve Repair

    4b. Plug with spring guide 5b. Spring 4c. Spring 5c. Valve Cartridge 4d. Plunger assembly 5d. Ball 4e. Cup seal 4f. Plug with O-ring * * — Apply MagnaLube-G or equivalent PTFE grease to external O-rings before installing. 1085458-09 © 2021 Nordson Corporation...

  • Page 47: Muffler And Air Valve Removal

    Valve Rebuild on page 8-14 in this section. 5. Remove the four small O-rings (12) and two large O-rings (13) from the grooves in the machined faces of each cylinder head. 19 27 Figure 8-4 Muffler and Air Valve Removal 1085458-09 © 2021 Nordson Corporation...

  • Page 48: Air Motor Disassembly

    Unless the air motor studs (35) are damaged, there is no need to remove them. If you replace them, apply Loctite 242 Removable thread adhesive to the threads that screw into the lower cylinder head before installing the studs. 1085458-09 © 2021 Nordson Corporation...
  • Page 49 Repair Loosen Figure 8-5 Air Motor Disassembly 1085458-09 © 2021 Nordson Corporation...

  • Page 50: Air Motor Re-Assembly

    2. Install the flat washer (23) on the socket-head screw (24), and thread the screw into the connecting rod. Tighten the screw to 20 ± 3 ft-lb (27 ± 4 N●m). Tighten Figure 8-6 Piston/Connecting Rod Assembly 1085458-09 © 2021 Nordson Corporation...

  • Page 51: U-Cup Installation

    2. Install the U-cup seal in the lower cylinder head (16), with the lips of the seal facing up (toward the air pressure), as shown in the cutaway drawing. 3. Install the backup plate (18) and secure it with the four socket-head screws (19) and lock washers (27). Figure 8-7 U-Cup Installation 1085458-09 © 2021 Nordson Corporation...

  • Page 52: Cylinder O-Ring Installation

    See Figure 8-8. Apply a liberal coating of MagnaLube-G or equivalent PTFE grease to the two large O-rings (14), then install them into the grooves in the cylinder heads (2 and 16). Figure 8-8 Cylinder O-ring Installation 1085458-09 © 2021 Nordson Corporation...

  • Page 53: Piston, Cylinder, And Cylinder Head Installation

    7. Tighten the hex nuts in a criss-cross pattern to 30 ± 4 ft-lb (40 ± 5.4 N m). Figure 8-9 Piston, Cylinder, and Cylinder Head Installation 1085458-09 © 2021 Nordson Corporation...

  • Page 54: Muffler And Air Valve Installation

    5. Secure the mufflers to the air valve with the four short socket-head screws (19) and lock washers (27). 19 27 Figure 8-10 Muffler and Air Valve Installation 1085458-09 © 2021 Nordson Corporation...

  • Page 55: Air Motor Rebuild Completion

    6. Connect the ground clamp to a true earth ground. 7. Supply compressed air to the pump and check the air motor operation. 8. Check for air leaks. Customer-supplied fasteners Figure 8-11 Air Motor Rebuild Completion 1085458-09 © 2021 Nordson Corporation...

  • Page 56: Air Valve Rebuild

    Apply PTFE paste to muffler threads before installing. 4. If replacing the air pilot valve on a new style air valve assembly, install the fittings and connect the air tubing as shown in Figure 8-12. 1085458-09 © 2021 Nordson Corporation...
  • Page 57 Item 6, shuttle valve, must be ordered separately. Items 3, 5, 8, and 10 are available in service kits. Air tubing, tube fittings, mufflers, and pilot valve mounting parts are available separately. All other parts are only available as part of a new valve assembly. 1085458-09 © 2021 Nordson Corporation...

  • Page 58: Hydraulic Section Repair

    Large, flat, clean work surface • Soft-jawed vise • Parker O-Lube or equivalent O-ring lubricant (Nordson part 1612251) • Loctite 242 Removable thread adhesive or equivalent (Nordson part 900464) • EverLube 620C Solid Film Lube or equivalent anti-galling coating ® •...

  • Page 59: Guidelines For O-Ring And Seal Replacement

    4. Slide the coupling sleeve over the coupling halves. Drive the sleeve completely over the coupling halves with a rubber mallet. 5. Tighten the two set screws (32) with a 3/16-in. hex wrench to 90 ± 10 in.-lb (10.2 ± 1 N●m). Figure 8-13 Coupling Removal and Replacement 1085458-09 © 2021 Nordson Corporation...

  • Page 60: Hydraulic Section Rebuild

    1. Remove the fasteners securing the pump to the pump mounting surface. 2. Have someone support the hydraulic section while you remove the three hex nuts (b) from the air motor studs (a). 3. Lower the hydraulic section off the studs. 1085458-09 © 2021 Nordson Corporation...
  • Page 61 Repair 8-19 Customer-supplied fasteners Figure 8-14 Hydraulic Section Removal 1085458-09 © 2021 Nordson Corporation...

  • Page 62: Disassembly

    10. Remove the upper packing assembly (2) from the upper housing. Self-adjusting packings include wave springs and backup washers, Type D packings also include shims. 11. Remove the white PTFE O-rings (7) and the black Buna-N O-ring (9) from the pressure housing. 1085458-09 © 2021 Nordson Corporation...
  • Page 63 Repair 8-21 Upper Packing Self-Adjusting Standard Standard Self-Adjusting Lower Packing Figure 8-15 Hydraulic Section Disassembly 1085458-09 © 2021 Nordson Corporation...

  • Page 64: Cleaning And Inspection

    If the old packings have stainless steel adapters, replace them with the plastic adapters supplied with the new packing kits. Upper Female Adapter UHMWPE V-Rings (6) Male Adapter Pressure Male Adapter UHMWPE V-Rings (4) Female Adapter Lower Figure 8-16 Type U Standard Packing Assemblies 1085458-09 © 2021 Nordson Corporation...

  • Page 65: Type L Standard Packing Assemblies

    Figure 8-18. Upper Female Adapter PTFE V-Rings (3) Leather V-Rings (3) Male Adapter Pressure Male Adapter PTFE V-Rings (2) Leather V-Rings (2) Female Adapter Lower Figure 8-18 Type F Standard Packing Assemblies 1085458-09 © 2021 Nordson Corporation...

  • Page 66: Type F Self-Adjusting Packing Assemblies

    Shims Upper Female Adapter V-Rings (3) Male Adapter Washer Wave Springs (2) Pressure Wave Springs (2) Washer Male Adapter V-Rings (3) Female Adapter Lower Shims Figure 8-20 Type D Self-Adjusting Packing Assemblies 1085458-09 © 2021 Nordson Corporation...

  • Page 67: Changing Packing Gland Type

    Self-Adjusting Packings Standard Packings Figure 8-21 Installing Packing Gland Assemblies 2a Female Adapter 2d Shims (self-adjusting Type D only) Upper housing 2b V-rings 2e Washer (self-adjusting only) Pressure ball seat Male Adapter Wave springs (self-adjusting only) 1085458-09 © 2021 Nordson Corporation...

  • Page 68: Upper Packing Installation

    3. Place the small ball (5) on top of the pressure ball seat, between the cage ears. 4. Thread the plunger (4) onto the pressure ball seat. 5. Tighten the plunger until you feel metal-to-metal contact. Figure 8-22 Solvent Cup and Siphon Check Valve Assembly 1085458-09 © 2021 Nordson Corporation...

  • Page 69: Upper Housing And Pressure Housing Assembly

    1. Install the upper housing (3) on the air motor studs (a). Tighten the hex nuts (b) to 100 ± 10 ft-lb (136 ± 14 N●m). 2. Secure the upper housing to the pump mounting surface. Customer-supplied fasteners Figure 8-23 Installing Upper Housing on Air Motor 1085458-09 © 2021 Nordson Corporation...
  • Page 70 9. Pull the connecting rod (b) down to touch the plunger (4). 10. Finish installing the coupling as described in Coupling Removal and Replacement on page 8-17 of this section. Figure 8-24 Installing Plunger and Pressure Housing 1085458-09 © 2021 Nordson Corporation...
  • Page 71 Use tightening ports with a spanner wrench or pin to secure the solvent cup. 0.125 in. ±0.030 in. Figure 8-25 Installing Plunger and Pressure Housing 1085458-09 © 2021 Nordson Corporation...

  • Page 72: Siphon Housing Assembly And Installation

    Install the circulation kit, if used, and connect the siphon and high-pressure fluid hoses. Connect the air supply hose to the air motor. Refer to the Installation section on page 4-1 for connections and circulation valve installation. Flush the pump with a compatible cleaning solution and resume production. 1085458-09 © 2021 Nordson Corporation...

  • Page 73: Parts

    A dash (—) is used when the part number applies to all parts in the illustration. The number in the Part column is the Nordson Corporation part number. A series of dashes in this column (- - - - - -) means the part cannot be ordered separately.

  • Page 74: Air Motor Parts

    NUT, hex, flanged serrated, 5/8 in., clear zinc NOTE: A. Muffler Kit, part 1021444, includes 1 muffler, 2 screws, 2 lockwashers, and two O-rings. B. Noted parts are included in the Coupler Kit, part 1024892. NS: Not Shown AR: As Required 1085458-09 © 2021 Nordson Corporation...
  • Page 75 Parts 19 27 27 19 Figure 9-1 Air Motor Parts 1085458-09 © 2021 Nordson Corporation...

  • Page 76: Air Valve

    • MUFFLER, 1/8 in. NPT, low profile NOTE: A. Noted parts are included in the T-Seal Kit, part 1029057. B. Noted parts are included in the Spool and Seals Kit, part 1029058. NS: Not Shown AR: As Required 1085458-09 © 2021 Nordson Corporation...
  • Page 77 Parts Figure 9-2 Air Valve Parts 1085458-09 © 2021 Nordson Corporation...

  • Page 78: Hydraulic Section Parts

    Hydraulic Sections with Standard Packings See Figure 9-3. Item Part Description Quantity Note — 1021873 PUMP, hydraulic, assembly, PermaFlo 830, Type U — 1074994 PUMP, hydraulic, assembly, PermaFlo 830, Type F 1022003 • CUP, solvent, PermaFlo 30:1 −−−−−− • KIT, packing, PermaFlo 830 1021878 •...
  • Page 79 Parts Upper Packing Lower Packing Figure 9-3 Hydraulic Sections with Standard Packings 1085458-09 © 2021 Nordson Corporation...

  • Page 80: Hydraulic Sections With Type D Self-Adjusting Packings

    Part Description Quantity Note — 1085454 PUMP, hydraulic, assembly, PermaFlo 830, Type D, self adjusting 1085474 • CUP, solvent, PermaFlo 830, self adjusting 1085456 • KIT, packing, Type D, PermaFlo 830, self adjusting 1021878 • HOUSING, upper, hydraulic, PermaFlo 830 1042327 •...
  • Page 81 Parts Upper Packing Lower Packing Figure 9-4 Hydraulic Sections with Type D Self-Adjusting Packings 1085458-09 © 2021 Nordson Corporation...

  • Page 82: Hydraulic Sections With Type F Self-Adjusting Packings

    Part Description Quantity Note — 1602031 PUMP, hydraulic, assembly, PermaFlo 830, Type F, self adjusting 1085474 • CUP, solvent, PermaFlo 830, self adjusting 1089171 • KIT, packing, Type F, PermaFlo 830, self adjusting 1021878 • HOUSING, upper, hydraulic, PermaFlo 830 1042327 •...
  • Page 83 Parts 9-11 Upper Packing Lower Packing Figure 9-5 Hydraulic Sections with Type F Self-Adjusting Packings 1085458-09 © 2021 Nordson Corporation...

  • Page 84: Air Motor Service Kits

    - - - - - - • SPOOL NOTE: A. The air valve spool and seals kit may include an extra spring and two balls. These parts are not required to rebuild the valve and should be discarded. 1085458-09 © 2021 Nordson Corporation...

  • Page 85: Air Motor Options

    • HOSE, 5 foot • FILTER/REGULATOR, ¾ NPT, 7-125 PSI, 40 micron, with bracket and 1609237 adapter 901236 • GAUGE, air, 0-100 psi, 0-7 kg/cm2 NOTE: A. Adapter assembly required by customer. Figure 9-6 Air Motor Accessory Group 1085458-09 © 2021 Nordson Corporation...

  • Page 86: Remote Exhaust Muffler Kit

    • • SCREW, socket head, 1/4-20 x 0.50 in., stainless steel - - - - - - • • WASHER, lock, split, 1/4 in. stainless steel 942230 • • O-RING, hotpaint, 1.625 x 1.875 x 0.125 in. Figure 9-7 Air Motor Accessory Group 1085458-09 © 2021 Nordson Corporation...

  • Page 87: Hydraulic Section Kits

    Part Description Quantity Note 1027528 KIT, packing, type U, PermaFlo 830 - - - - - - • ADAPTER, female, PermaFlo 830 - - - - - - • RING, V, 1.420 x 2.030, UHMWPE - - - - - - •...

  • Page 88: Type D Self-Adjusting Packing Kit

    Part Description Quantity Note 1602029 KIT, conversion, packing, Type F, PermaFlo 830, self adjusting - - - - - - • KIT, packing, Type F, PermaFlo 815, self adjusting - - - - - - • • ADAPTER, female, PermaFlo 815 - - - - - - •...

  • Page 89: Service Kits

    Part Description Quantity Note — 1086512 KIT, ball, pressure check, PermaFlo 830, self adjusting 900023 • BALL, 440 stainless steel, 0.750 in., 50 - - - - - - • SEAT, ball, pressure, PermaFlo 830 Siphon Ball Check Kit See Figure 9-4 or Figure 9-5.

  • Page 90: Hydraulic Section Options

    • HOSE, siphon, 1 in. ID, 8 ft, stainless steel 249362 • ROD, siphon, stainless steel, 1 in. pipe 249355 • STRAINER, siphon, stainless steel, 1 in. pipe 981279 • • SCREW, thumb, 1/4-20 x 1 in., stainless steel Figure 9-8 Siphon Accessory Group 1085458-09 © 2021 Nordson Corporation...

  • Page 91: Circulation Kit

    • VALVE, ball, stainless steel 972103 • CONNECTOR, male, 37, 3/4-16 x 3/8 in. stainless steel 823060 • HOSE, drain off, 3/8 in. ID, 5 ft 750250 • ROD, drain off Figure 9-9 Circulation Valve Kit 1085458-09 © 2021 Nordson Corporation...

  • Page 92: Consumables

    8-16 in the Repair section for application instructions. Part Description Quantity 900464 ADHESIVE, threadlocking (Loctite Removable 242) 1612251 LUBRICANT, O-ring, Parker (Parker O-Lube), 2 oz - - - - - - EverLube 620C solid film lube — 1085458-09 © 2021 Nordson Corporation...
  • Page 93 PermaFlo 830 Pumps ® Air Motor Parts Nordson Customer Service: (800) 433-9319 982482 Screw 983047 Flat Washer 1063996 Eye Bolt 240976 Actuator Kit Ground Clamp (Kit C) 1063997 3-Way Valve Kit (Kit D) Screw 941080 O-Rings 941373 O-Ring 1021635 Air Valve...
  • Page 94 PermaFlo 830 Pumps ® Air Valve Parts Nordson Customer Service: (800) 433-9319 1080618 Fitting 972126 Connector 1062392 1058165 Air Pilot Mufflers 1080618 Valve Fitting 1065193 Elbow 6 mm Tubing: 900586 1/8 in. Tubing: 900609 971291 971291 Connector Connector 972126 Connector...
  • Page 95 PermaFlo 830 Pumps ® Hydraulic Section Parts Nordson Customer Service: (800) 433-9319 1022003 (Standard Packings) 1085474 (Self-Adjusting Packings) Solvent Cup O-Ring (Kit A) Packing Kits 1042327 Plunger Self-Adjusting Shims Standard Female 1021892 Adapter Pressure Housing V-Rings O-Ring (Kit A) Male...
  • Page 96 Date: 16Feb2017 ___________________ Hallie Smith - Petee Engineering Manager Industrial Coating Systems Amherst, Ohio, USA Nordson Authorized Representative in the EU Person authorized to compile the relevant technical data. Operations Manager Contact: Industrial Coating Systems Nordson Deutschland GmbH Heinrich-Hertz-StraBe 42-44...

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