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Prodigyr Generation II
High-Capacity
HDLVr Powder Transfer Pump
Customer Product Manual
Part 1092270−05
Issued 2/18
For parts and technical support, call the
Finishing Customer Support Center at (800) 433-9319.
This document is subject to change without notice.
Check http://emanuals.nordson.com/finishing for the latest version.
NORDSON CORPORATION • AMHERST, OHIO • USA
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Table of Contents
Related Manuals for Nordson Prodigy Generation II
Summary of Contents for Nordson Prodigy Generation II
- Page 1 Customer Product Manual Part 1092270−05 Issued 2/18 For parts and technical support, call the Finishing Customer Support Center at (800) 433-9319. This document is subject to change without notice. Check http://emanuals.nordson.com/finishing for the latest version. NORDSON CORPORATION • AMHERST, OHIO • USA...
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Page 2: Table Of Contents
Notice Nordson Corporation welcomes requests for information, comments, and This is a Nordson Corporation publication which is protected by copyright. inquiries about its products. General information about Nordson can be Original copyright date 2008. No part of this document may be... - Page 3 8/09 Added pinch valve kit 1097919 and cleaning instructions. 10/10 Added fluidizing tube kit 1104542 for powders with high proportions of fines. 9/17 Removed Kit 1092272, Other miscellaneous nomenclature and part number changes. Part 1092270−05 2017 Nordson Corporation...
- Page 4 Change Record Part 1092270−05 2017 Nordson Corporation...
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Page 5: Safety
Any approvals documentation where appropriate. obtained for Nordson equipment will be voided if Make sure all equipment documentation, including instructions for installation, operation, and service these instructions, is accessible to all persons are not followed. -
Page 6: Fire Safety
Prodigy Generation II High-Capacity HDLV Pump Grounding inside and around the booth openings Obtain and read Material Safety Data Sheets must comply with NFPA requirements for Class 2, (SDS) for all materials used. Follow the Division 1 or 2 Hazardous Locations. Refer to manufacturer’s instructions for safe handling... -
Page 7: Description
Prodigy Generation II High-Capacity HDLV Pump Description The Prodigy High-Capacity HDLV (High-Density powder, Low-Volume air) powder pump transports large amounts of powder from one location to another. The pump design and the small diameter suction and delivery tubing used with the pump allow it to be purged quickly and thoroughly. -
Page 8: High-Capacity Hdlv Pump Components
Prodigy Generation II High-Capacity HDLV Pump High-Capacity HDLV Pump Components See Figure 2. Item Description Function Air Control Components Fluidizing Tube Control Valve Cycles to alternate positive and negative air pressure to the fluidizing tubes. Pinch Valve Control Valve Cycles to switch the pinch pressure between the pinch valves in each pump halves. - Page 9 Prodigy Generation II High-Capacity HDLV Pump Figure 2 Pump Components (shown with cover removed) Part 1092270−05 2017 Nordson Corporation...
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Page 10: Theory Of Operation
Prodigy Generation II High-Capacity HDLV Pump Theory of Operation Pumping See Figure 3. The Prodigy high-capacity HDLV pump consists of two halves that function identically. The halves alternately draw powder in and force powder out of the pump; while one half is drawing powder in, the other half is forcing powder out. -
Page 11: Purging
Prodigy Generation II High-Capacity HDLV Pump Purging NOTE: The pump purge process is dependent on Pulses of how the pump is integrated into a powder coating Line Air Pressure system. See Figure 4. The pump must be operating while it is purged. -
Page 12: Specifications
Prodigy Generation II High-Capacity HDLV Pump Specifications Output (Maximum) 4 kg (9 lb) per minute Input Air 4.8 bar (70 psi) Purge Air Line Air Pressure (7 bar (100 psi) maximum) Operating Air Pressures Pinch Valves 2.4−2.75 bar (35−40 psi) Conveying Air 0.7−1.0 bar (10−15 psi) -
Page 13: Installation
Prodigy Generation II High-Capacity HDLV Pump Installation WARNING: The pump must be securely connected to a true earth ground. Failure to ground the pump could result in a fire or explosion. NOTE: The pump is normally mounted on a panel that includes an operating air regulator, and a manual pushbutton and piloted-operated air valve for manual purging. -
Page 14: Pickup Tube Adapter Assembly
Prodigy Generation II High-Capacity HDLV Pump Operation Pickup Tube Adapter Assembly The pickup tube adapter assembly easily adapts See Figure 8. After making the initial pump assist 16-mm suction tubing to a standard pump pickup and pinch air pressure settings, you should not tube. -
Page 15: Maintenance
Prodigy Generation II High-Capacity HDLV Pump Maintenance Perform these maintenance procedures to keep your pump operating at peak efficiency. WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. -
Page 16: Troubleshooting
Prodigy Generation II High-Capacity HDLV Pump Troubleshooting Problem Possible Cause Corrective Action Reduced powder Blockage in the powder tubing to Check the tubing for blockages. output the destination Purge the pump. (pinch valves are Conveying air is set too high Decrease the conveying air pressure. -
Page 17: Repair
Prodigy Generation II High-Capacity HDLV Pump Repair WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. WARNING: Shut off and relieve system air pressure before performing the following tasks. -
Page 18: Pump Disassembly
Prodigy Generation II High-Capacity HDLV Pump Pump Disassembly WARNING: Shut off and relieve system air pressure before performing the following tasks. Failure to relieve air pressure may result in personal injury. NOTE: Tag all air and powder tubing before disconnecting from the pump. -
Page 19: Nordson Corporation
Prodigy Generation II High-Capacity HDLV Pump Figure 11 Pump Disassembly and Assembly 1. 10-mm tube connectors (2) 7. Filter discs (2) 14. 16-mm tube connectors (2) 2. Check valves (2) 8. Fluidizing tubes (2) 15. O-rings (2), 0.219 x 0.406 in. -
Page 20: Pump Assembly
Prodigy Generation II High-Capacity HDLV Pump Pump Assembly CAUTION: Follow the assembly order and specifications shown. Pump damage may occur if you do not carefully follow the assembly instructions. NOTE: Upper and lower Y manifolds intended for repeated contact with food must be thoroughly cleansed prior to first use. -
Page 21: Nordson Corporation
Prodigy Generation II High-Capacity HDLV Pump Refer to the tubing diagrams on pages 20 and 21. Tighten securely Part 1092270−05 2017 Nordson Corporation... -
Page 22: Pinch Valve Replacement
Prodigy Generation II High-Capacity HDLV Pump Pinch Valve Replacement CAUTION: Before placing the pinch valve body in a vise, pad the jaws. Tighten the vise only enough to hold the valve body firmly. Failure to observe may result in damage to the pinch valve body. -
Page 23: Pinch Valve Installation
Prodigy Generation II High-Capacity HDLV Pump Pinch Valve Installation NOTE: All pinch valves intended for repeated contact with food must be thoroughly cleansed prior to their first use. While keeping the UP end flange pinched flat, pull on the the insertion tool. -
Page 24: Tubing Diagrams
Prodigy Generation II High-Capacity HDLV Pump Tubing Diagrams Figure 12 Tubing Diagram — 1 of 2 Note: Regulators shown rotated out of position to show fittings. Refer to Parts for tubing part numbers. Length Length Color Color mm (in.) mm (in.) - Page 25 Prodigy Generation II High-Capacity HDLV Pump Figure 13 Tubing Diagram — 2 of 2 Part 1092270−05 2017 Nordson Corporation...
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Page 26: Parts
The number in the Part column is the Nordson Corporation part number. A series of dashes in this column (- - - - - -) means the part cannot be ordered separately. -
Page 27: Pump Assembly
Prodigy Generation II High-Capacity HDLV Pump Pump Assembly See Figure 14. Item Part Description Quantity Note — 1092240 PUMP ASSEMBLY, high capacity HDLV, Generation II, packaged - - - - - - S PUMP CONTROLS 1092242 S PUMP ASSY, HDLV, high capacity,... -
Page 28: Pump Assembly Without Controls
Prodigy Generation II High-Capacity HDLV Pump Pump Assembly without Controls See Figure 15. Item Part Description Quantity Note − 1092242 PUMP ASSY, HDLV, high capacity, Generation II, w/o controls 971102 S CONNECTOR, male, 10 mm tube x unithread - - - - - -... -
Page 29: Nordson Corporation
Prodigy Generation II High-Capacity HDLV Pump Figure 15 Pump Assembly Without Controls Part 1092270−05 2017 Nordson Corporation... -
Page 30: Pump Controls
Prodigy Generation II High-Capacity HDLV Pump Pump Controls Left Side See Figure 16. Item Part Description Quantity Note 1056480 UNION, tee, 4 mm tube x 4 mm tube x 4 mm tube 1054534 CONNECTOR, male, universal elbow, 4 mm tube x... -
Page 31: Right Side
Prodigy Generation II High-Capacity HDLV Pump Right Side See Figure 17. Item Part Description Quantity Note 982517 SCREW, socket, M4 x 20, zinc 983403 WASHER, lock, M, split, M4, steel, zinc 1052920 PUMP, vacuum generator 1019093 CONNECTOR, plug in Y, 8 mm stem x 6 mm tube... - Page 32 Prodigy Generation II High-Capacity HDLV Pump Figure 17 Pump Controls — Right Side Part 1092270−05 2017 Nordson Corporation...
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Page 33: Powder And Air Tubing
Prodigy Generation II High-Capacity HDLV Pump Powder and Air Tubing Figure 18 Powder and Air Tubing Tubing Part Description 900742 6-mm OD, blue 900617 4-mm OD, clear 900618 8-mm OD, blue 900740 10-mm OD, blue 1063654 16-mm OD, clear 900619 8-mm OD, black Part 1092270−05... -
Page 34: Pickup Tube Adapters
Prodigy Generation II High-Capacity HDLV Pump Pickup Tube Adapters The pickup tube adapter assembly easily adapts the suction tubing onto a standard pump pickup tube. The adapter is available for pickup tubes with or without an external O-ring. Adapter with Pump Mount O-Ring See Figure 19. -
Page 35: Spare Parts
Prodigy Generation II High-Capacity HDLV Pump Spare Parts Keep one of each of these assemblies in stock for each pump in your system. Pinch Valve Check Valve Upgrade Kit 1097919 Kit 1080160 (Includes (Includes 4 pinch valves, 2 connectors, 2 filter discs,... -
Page 36: Nordson Corporation
Prodigy Generation II High-Capacity HDLV Pump Part 1092270−05 2017 Nordson Corporation... -
Page 37: Nordson Corporation
ATEX Quality Notification – Baseefa (2001) Ltd (UK) ___________________ Date: 12Feb2018 Vance Wilson Engineering Manager Industrial Coating Systems Amherst, Ohio, USA Nordson Authorized Representative in the EU Contact: Operations Manager Industrial Coating Systems Nordson Deutschland GmbH Heinrich-Hertz-Straße 42-44 D-40699 Erkrath Nordson Corporation ...