UTC Fire and Security DET-TRONICS FlexVu UD10 Instructions Manual
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UTC Fire and Security DET-TRONICS FlexVu UD10 Instructions Manual

Explosion-proof universal display unit
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Instructions
95-8618
®
FlexVu
Explosion-Proof
Universal Display Unit
Model UD10
4.3
9/09
95-8618

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Summary of Contents for UTC Fire and Security DET-TRONICS FlexVu UD10

  • Page 1 Instructions 95-8618 ® FlexVu Explosion-Proof Universal Display Unit Model UD10 9/09 95-8618...

  • Page 2: Table Of Contents

    Table of Contents application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 appEnDix c —...

  • Page 3: Application

    INSTRUCTIONS FlexVu ® Explosion-Proof Universal Display Unit Model UD10 Important Be sure to read and understand the entire instruction manual before installing or operating the gas detection system. This product can be used with a variety of Det-Tronics gas detectors to provide early warning of the presence of a toxic or explosive gas mixture.
  • Page 4 Table 1—Range and Default Values for Alarms and Calibration Gas Concentration UD10 ALARM DATA CALibRATiON Gas Detector High Alarm Value Low Alarm Value Aux alarm Value Cal Gas Range 10-90% 5-50% 5-90% 30-90% GT3000-- Hydrogen Sulfide Default Range 10-90% 5-50% 5-90% 30-90% GT3000--...

  • Page 5: Hart Communication

    To actuate a magnetic switch, lightly touch the magnet HART COmmUNICATION to the viewing window of the UD10 directly over the A HART interface provides device status information switch icon on the faceplate. and field programming capability. CautIon mAgNETIC SwITCHES Handle magnets with care! Personnel wearing pacemakers/defibrillators should not handle Four internal magnetic switches provide a non-intrusive...

  • Page 6: Relays

    In Replicate Mode, the output of the UD10 matches Quick Access/Shortcut: Fault Screen the output of the connected detector (except for a To access the fault menu quickly, when a fault is present, UD10 fault indication). This mode can be used with touch the magnet to the glass by the PREVIOUS detectors such as PIR9400 or PIRECL where multiple button.

  • Page 7: Logging

    importAnt sAfety notes lOggINg Events that can be logged in the UD10 include: CautIon • Calibration (Date, time and success Y/N are logged The wiring procedures in this manual are intended for detectors that do not provide their own calibration to ensure proper functioning of the device under logging capabilities.) normal conditions.

  • Page 8: Installation

    instAllAtion IDENTIFICATION OF DETECTOR mOUNTINg lOCATIONS noTe Identification of the most likely leak sources and The gas detector housing must be electrically leak accumulation areas is typically the first step in connected to earth ground. A dedicated earth identifying the best detector mounting locations. In ground terminal is provided on the UD10.

  • Page 9: Wiring

    WirinG wIRINg pROCEDURE noTe pOwER SUpply REQUIREmENTS The following section shows the output of the UD10 wired to a generic 4-20 mA signal receiver Calculate the total gas detection system power in various configurations. Since the UD10 can be consumption rate in watts from cold start-up. Select a used with a variety of different detection devices, power supply with adequate capability for the calculated information that is specific to each detector model...
  • Page 10 Sensor Connector Output Loop Connector HIGH ALARM COM J4-1 4-20 mA + P1-3 HIGH ALARM NC J4-2 HIGH ALARM NO J4-3 4-20 mA – P1-2 AUX ALARM COM J4-4 SHIELD P1-1 J4-5 AUX ALARM NC AUX ALARM NO J4-6 J4-7 LOW ALARM COM J4-8 LOW ALARM NC...
  • Page 11 UD10 DISPLAY UNIT Sensor Connector Output Loop Connector HIGH ALARM COM J4-1 4-20 mA + P1-3 HIGH ALARM NC J4-2 HIGH ALARM NO J4-3 4-20 mA – P1-2 PLC 4-20 mA INPUT CARD AUX ALARM COM J4-4 SHIELD P1-1 AUX ALARM NC J4-5 AUX ALARM NO J4-6...

  • Page 12: Startup

    stArtup noTe After power has been applied and the warm-up period The UD10 is set at the factory for US Central is complete, select the UD10 operating mode. To do Standard time. this: To display and set the Real Time Clock and Date for 1.
  • Page 13 latching Alarms UD10 Input Trim The high, auxiliary and low alarm relay settings When the UD10 is used with a detector that supports are programmable and can be set for latching or HART communication, an automated process can be non-latching operation. Alarm configuration can be used to trim the UD10 input.
  • Page 14 OpTIONAl SySTEm TESTS Functional Test The following tests are available for verifying proper A Functional Test (bump test) can be performed at any time operation of various functions of the gas detection to verify proper operation and calibration of the system. system.

  • Page 15: Troubleshooting

    troubleshootinG Example: If a Fault condition is indicated on the UD10 faceplate, For a Display (UD10) related fault: the nature of the fault can be determined by using Main Menu > Display Status > Fault/Status > Fault the magnetic tool to navigate to the appropriate Fault screen.
  • Page 16 Table 4—Troubleshooting Guide - Device Faults Device Faults Description Recommended Action Loop Fault Current loop below fault threshold Check 4-20 mA loop wiring for shorts or opens. Supply Voltage Verify proper wiring to the device and correct 24 volt power supply voltage too low Fault voltage output from the power supply.
  • Page 17 Table 4—Troubleshooting Guide - Device Faults, Continued Device Faults Description Recommended Action Power may have been interrupted while the device EE Fault Fault in non-volatile memory was updating its internal data logs. Recycle power. Sensor signal level is outside the range of the AD Ref ADC Sat Return to factory.

  • Page 18: Specifications

    specificAtions WiRiNG TERMiNALS— 14 to 18 AWG wire can be used. OPERATiNG VOLTAGE— 24 Vdc nominal, operating range is 18 to 30 Vdc. OPERATiNG TEMPERATURE— –55°C to +75°C. OPERATiNG POWER— 7 watts maximum. STORAGE TEMPERATURE— –55°C to +75°C. Heater off: 2 watts @ 24 Vdc with alarm relays off and 4 mA output.
  • Page 19 IECEx: Ex d IIC T6 ATEx: 0539 II 2 G ® T amb –55°C to +75°C Ex d IIC T6 IECEx FMG 08.0010x T amb –55°C to +75°C IP66 FM08ATEx0042x Performance verified in accordance with: IP66 IEC 61779-1, -4. Performance verified in accordance with: EN 61779-1/-4 and EN 50241-1/-2.
  • Page 20 ELECTRO-MAGNETiC COMPATibiLiTy— CONDUiT ENTRiES— EMC Directive 2004/108/EC 3/4” NPT or M25. EN55011 (Emissions) EN50270 (Immunity) ENCLOSURE MATERiAL— Epoxy coated aluminum or 316 stainless steel. DiMENSiONS— See Figures 8 and 9. SHiPPiNG WEiGHT— Aluminum: 4.15 pounds (1.88 kilograms). Stainless steel: 10.5 pounds (4.76 kilograms). WARRANTy—...

  • Page 21: Device Repair And Return

    DeVice repAir AnD return REplACEmENT pARTS Prior to returning devices, contact the nearest local part Number Description Detector Electronics office so that a Return Material 009700-001 Magnetic Tool Identification (RMI) number can be assigned. 009489-001 Electronics Module written statement describing the malfunction must 101197-001* Stop Plug, 3/4”...

  • Page 22: Wiring

    AppenDix A UD10 with lOOp pOwERED DETECTOR noTe Refer to the front of this manual for complete information regarding installation, wiring and startup of the UD10. WirinG UD10 with GT3000/C706X 4000 3500 3000 Wire Size 2500 2000 1500 1000 Power Supply Voltage Notes: Maximum cable length from power source to UD10 is 2000 feet.
  • Page 23 Process Variables 1) Gas Name xxxxx 2) Gas Value xxxx.x 3) High Alarm Display General Info 4) Low Alarm 5) AUX Alarm 1) Manufacturer xxxxx 6) Analog Output xxxxx 2) Tag xxxxx 7) Upper Range Value xxxxx 3) Descriptor xxxxx DET-TRONICS 8) Lower Range Value xxxxx...

  • Page 24: Wiring

    AppenDix b UD10 with gT3000 TOXIC gAS DETECTOR noTe For complete information regarding the GT3000 Gas Detector, refer to instruction manual 95-8616. WirinG UD10 with GT3000/C706X 4000 3500 3000 Wire Size 2500 2000 1500 1000 Power Supply Voltage Notes: Maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to sensor/STB termination box is 2000 feet.

  • Page 25: Orientation

    SEE NOTE 1 BLACK UD10 DISPLAY UNIT Sensor Connector SENSOR TERMINATION BOX Output Loop GREEN Connector HIGH ALARM COM J4-1 4-20 mA + P1-3 HIGH ALARM NC J4-2 HIGH ALARM NO J4-3 4-20 mA – P1-2 AUX ALARM COM J4-4 SHIELD P1-1 J4-5...

  • Page 26: Calibration

    cAlibrAtion From UD10 1. Using the magnet to activate the switches on the gT3000 wITH TOXIC gAS SENSOR UD10 display, navigate to the Calibration menu. From gT3000: Main Menu 1. Using the magnet, activate the magnetic calibration Process Vars Display Status switch on the GT3000.
  • Page 27 gT3000 wITH OXygEN SENSOR From UD10 1. Using the magnet to activate the switches on the From gT3000: UD10 display, navigate to the Calibration menu. 1. Using the magnet, activate the magnetic calibration switch on the GT3000. The green LED turns to Main Menu yellow.
  • Page 28 Process Vars General Info Gas Name Manufacturer Gas Value x.xx Model UD-10 High Alarm xxxxx Low Alarm Descriptor xxxxx 6901 West 110th Street Aux Alarm Date dd/mmm/yyyy Minneapolis, MN 55438 Analog Input x.xx mA Message xxxxx Analog Output x.xx mA Final Assy Num xxxxx x.xx...

  • Page 29: Wiring

    AppenDix c UD10 with pIR9400 pOINTwATCH IR gAS DETECTOR noTe For complete information regarding the PIR9400 Gas Detector, refer to instruction manual 95-8440. WirinG UD10 with PIR9400 4000 3500 3000 Wire Size 2500 2000 1500 1000 Power Supply Voltage Notes: Maximum cable length from power source to UD10 is 2000 feet.
  • Page 30 SEE NOTE 2 UD10 DISPLAY UNIT Sensor Connector STB TERMINATION BOX Output Loop Connector J4-1 HIGH ALARM COM 4-20 mA + P1-3 HIGH ALARM NC J4-2 PIR9400 HIGH ALARM NO J4-3 P1-2 4-20 mA – POINTWATCH AUX ALARM COM J4-4 SHIELD P1-1 J4-5...

  • Page 31: Orientation

    orientAtion It is highly recommended that the pIR9400 be installed in the horizontal position. The detector is not position-sensitive in terms of its ability to detect gas. However, the weather baffle assembly provides superior performance when installed in a horizontal position.

  • Page 32: Calibration

    cAlibrAtion menu structure To initiate calibration of the PIR9400 from the UD10 UD10 with pIR9400 pointwatch Detector Display: Refer to the following menu when using the UD10’s 1. Using the magnet to activate the switches on the LCD display and internal magnetic switches. UD10 display, navigate to the “Calibration”...
  • Page 33 Gen Info Process Vars Manufacturer Gas Name xxxxx Gas Value x.xx Descriptor xxxxx 6901 West 110th Street High Alarm Message xxxxx Minneapolis, MN 55438 Low Alarm Final Assy Num xxxxx Aux Alarm Dev ID xxxxx Analog Input x.xx mA Model xxxxx Analog Output x.xx mA...

  • Page 34: Appendix D - Ud10 With Model Pirecl

    AppenDix D UD10 with mODEl pIRECl noTe For complete information regarding the PIReCL Gas Detector, refer to instruction manual 95-8526. WirinG UD10 with PIRECL/OPECL/Model 505/NTMOS 4000 3500 3000 Wire Size 2500 2000 1500 1000 Power Supply Voltage Notes: Maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to sensor/STB termination box is 2000 feet.
  • Page 35 MODEL PIRECL BLACK 24 VDC – 24 VDC + CALIBRATE 24 VDC – 24 VDC + 4-20 MA + WHITE 4-20 MA – RS-485 B RS-485 A UD10 DISPLAY UNIT RELAY POWER (RED) WIRING TO OPTIONAL FAULT (ORANGE) RELAY BOARD Sensor Connector LOW ALARM (WHITE) NO USER CONNECTION...
  • Page 36 cAlibrAtion To initiate calibration from the PIRECL while monitoring calibration using the UD10 display: To initiate calibration of the PIRECL from the UD10 Display: 1. Using the magnet, activate the magnetic calibration switch on the PIRECL detector. See Figure below. 1.
  • Page 37 menu structure UD10 with model pIRECl Refer to the following menu when using the UD10’s LCD display and internal magnetic switches. When connecting a HART Communicator to the UD10’s 4-20 mA output, refer to the “UD10 HART” menu in Appendix A. menu HeLp Status menus only allow the user to view the data.
  • Page 38 Process Vars Gas Name General Info Gas Value x.xx High Alarm Manufacturer Low Alarm 6901 West 110th Street Model UD-10 Aux Alarm Minneapolis, MN 55438 xxxxx Analog Input x.xx mA Descriptor xxxxx Analog Output x.xx mA Date dd/mmm/yyyy x.xx Message xxxxx x.xx Gen Info...
  • Page 39 AppenDix e UD10 with OpEN pATH EClIpSE mODEl OpECl noTe For complete information regarding the oPeCL Gas Detector, refer to instruction manual 95-8556. WirinG UD10 with PIRECL/OPECL/Model 505/NTMOS 4000 3500 3000 Wire Size 2500 2000 1500 1000 Power Supply Voltage Notes: Maximum cable length from power source to UD10 is 2000 feet.
  • Page 40 MODEL OPECL BLACK 24 VDC – 24 VDC + CALIBRATE 24 VDC – 24 VDC + 4-20 MA + WHITE 4-20 MA – UD10 DISPLAY UNIT RS-485 B RS-485 A Sensor Connector NO USER CONNECTION Output Loop Connector HIGH ALARM COM J4-1 4-20 mA + P1-3...
  • Page 41 orientAtion cAlibrAtion OPECL modules must be affixed to a solid, non-vibrating To initiate zero calibration of the OPECL from the UD10 structure capable of supporting a minimum of 100 lbs (46 Display: kg), located within the system’s rated separation distance. See examples below.
  • Page 42 menu structure To initiate zero calibration from the OPECL: 1. Using the magnet, activate the magnetic calibration UD10 with Open patch Eclipse model OpECl switch on the OPECL receiver. See Figure below. Refer to the following menu when using the UD10’s The green LED will turn red.
  • Page 43 Process Vars General Info Gas Name Manufacturer Gas Value x.xx Model UD-10 High Alarm xxxxx Low Alarm Descriptor xxxxx 6901 West 110th Street Aux Alarm Date dd/mmm/yyyy Minneapolis, MN 55438 Analog Input x.xx mA General Info Message xxxxx Analog Output x.xx mA Final Assy Num xxxxx...

  • Page 44: Wiring

    AppenDix f UD10 with NTmOS H S SENSOR noTe For complete information regarding the nTMoS Gas Detector, refer to instruction manual 95-8604. WirinG UD10 with PIRECL/OPECL/Model 505/NTMOS 4000 3500 3000 Wire Size 2500 2000 1500 1000 Power Supply Voltage Notes: Maximum cable length from power source to UD10 is 2000 feet.
  • Page 45 ORANGE SEE NOTE 1 GREY YELLOW BLACK WHITE UD10 Sensor Connector DISPLAY UNIT Output Loop Connector HIGH ALARM COM J4-1 4-20 mA + P1-3 HIGH ALARM NC J4-2 HIGH ALARM NO J4-3 4-20 mA – P1-2 AUX ALARM COM J4-4 SHIELD P1-1 AUX ALARM NC...
  • Page 46 UD10 CONNECT TO UD10 MODULE VIA DISPLAY UNIT RIBBON CABLE (FACTORY INSTALLED) NTMOS H2S SENSOR NTMOS CONNECTOR BOARD NOTE 1 REMOVE UD10 ELECTRONIC MODULE FOR ACCESS TO NTMOS CONNECTOR BOARD (NO TOOLS REQUIRED). NOTE 2 GREY AND ORANGE WIRES FOR FACTORY USE ONLY. A2493 NOTE 3 HOUSINGS MUST BE ELECTRICALLY CONNECTED TO...
  • Page 47 orientAtion The UD10/NTMOS assembly must be mounted with the detector pointing down (see photo below). cAlibrAtion Calibration Notes The NTMOS sensor must be calibrated using 50 ppm S in air (never use H S in nitrogen). The recommended source of 50 ppm H S calibration gas is the 50 ppm Ampoule Calibration Kit (p/n 007098-005) with 50 ppm ampoules (p/n 225741-001),...
  • Page 48 menu structure Calibration procedure To calibrate the NTMOS sensor with the FlexVu UD10 Display: UD10 with NTmOS H S Sensor Refer to the following menu when using the UD10’s 1. Touch the magnet to the ENTER/SELECT button to LCD display and internal magnetic switches. display the Main Menu.
  • Page 49 Process Vars General Info Gas Name Manufacturer Gas Value x.xx Model UD-10 High Alarm xxxxx Low Alarm 6901 West 110 Street Descriptor xxxxx Aux Alarm Minneapolis, MN 55438 Date dd/mmm/yyyy Analog Input x.xx mA Message xxxxx Analog Output x.xx mA Final Assy Num xxxxx x.xx...

  • Page 50: Appendix G - Ud10 With C706X Toxic Gas Sensor

    AppenDix G UD10 with C706X TOXIC gAS SENSOR noTe For complete information regarding the C7064e H2S Gas Sensor, refer to instruction manual 95-8396. For the C7067e Chlorine Gas Sensor, refer to instruction manual 95-8439. WirinG UD10 with GT3000/C706X 4000 3500 3000 Wire Size 2500...
  • Page 51 BLACK GREEN UD10 Sensor Connector DISPLAY UNIT Output Loop SEE NOTE 1 Connector J4-1 HIGH ALARM COM 4-20 mA + P1-3 HIGH ALARM NC J4-2 HIGH ALARM NO J4-3 4-20 mA – P1-2 AUX ALARM COM J4-4 SHIELD P1-1 AUX ALARM NC J4-5 C706X SENSOR AUX ALARM NO...

  • Page 52: Installation

    instAllAtion INSTAllATION AND wIRINg pROCEDURE 1. Determine the best mounting locations for the wIRINg REQUIREmENTS detectors. The simplest installation involves installing the sensor 2. Install the C706x sensor within the proper opening into one of the UD10 openings and connecting the wiring in the UD10 or STB junction box.

  • Page 53: Calibration

    cAlibrAtion menu structure To initiate calibration of the C706x sensor from the UD10 with C706X Series Sensor UD10 Display: Refer to the following menu when using the UD10’s 1. Using the magnet to activate the switches on the LCD display and internal magnetic switches. UD10 display, navigate to the “Calibrate”...
  • Page 54 Process Vars General Info Gas Name Gas Value x.xx Manufacturer High Alarm Model UD-10 Low Alarm xxxxx Aux Alarm 6901 West 110 Street Descriptor xxxxx Analog Input x.xx mA Date dd/mmm/yyyy Minneapolis, MN 55438 Analog Output x.xx mA Message xxxxx x.xx Final Assy Num xxxxx...

  • Page 55: Wiring

    AppenDix h UD10 with mODEl 505 TRANSmITTER / CgS SENSOR noTe For complete information regarding the Model 505 Transmitter, refer to instruction manual 95-8472. WirinG UD10 with PIRECL/OPECL/Model 505/NTMOS 4000 3500 3000 Wire Size 2500 2000 1500 1000 Power Supply Voltage Notes: Maximum cable length from power source to UD10 is 2000 feet.

  • Page 56: Installation

    Sensor Connector UD10 DISPLAY UNIT Output Loop Connector J4-1 HIGH ALARM COM 4-20 mA + P1-3 MODEL 505 TRANSMITTER HIGH ALARM NC J4-2 HIGH ALARM NO J4-3 P1-2 4-20 mA – AUX ALARM COM J4-4 SHIELD P1-1 J4-5 AUX ALARM NC J4-6 AUX ALARM NO J4-7...

  • Page 57: Calibration

    cAlibrAtion model 505 ZERO/SPAN SWITCH ZERO ADJUST SENSOR VOLTAGE ADJUST The Model 505/CGS must be calibrated when the SPAN ADJUST system is commissioned as well as when the CGS CAL/NORM SWITCH CALIBRATE LED sensor is replaced. Calibration is performed at the 4 mA ADJUST TEST POINTS Model 505 using the following procedure.

  • Page 58: Menu Structure

    menu structure UD10 with model 505 / CgS Sensor Refer to the following menu when using the UD10’s LCD display and internal magnetic switches. When connecting a HART Communicator to the UD10’s 4-20 mA output, refer to the “UD10 HART” menu in Appendix A.
  • Page 59 Process Vars General Info Gas Name Gas Value x.xx Manufacturer High Alarm Model UD-10 Low Alarm xxxxx 6901 West 110 Street Aux Alarm Descriptor xxxxx Minneapolis, MN 55438 Analog Input x.xx mA Date dd/mmm/yyyy Analog Output x.xx mA Message xxxx x.xx Final Assy Num xxxxx...

  • Page 60: Appendix I - Ud10 With Generic 4-20 Ma Sensor

    AppenDix i UD10 with gENERIC 4-20 mA SENSOR noTe For complete information regarding installation, wiring, and calibration of the sensor, refer to the instruction manual provided by the sensor manufacturer. operAtion AlARmS The Low, High and Auxiliary alarm levels are The UD10 can be used with generic sensors that independently field adjustable.
  • Page 61 Process Vars User Text xxxxxx General Info Value x.xx High Alarm Manufacturer Low Alarm Model UD-10 Aux Alarm Analog Input x.xx mA xxxxx Descriptor xxxxx 6901 West 110 Street Analog Output x.xx mA Date dd/mmm/yyyy Minneapolis, MN 55438 x.xx Message xxxxx x.xx Final Assy Num...
  • Page 62 95-8618 Detector Electronics Corporation 6901 West 110th Street Minneapolis, MN 55438 USA T: 952.941.5665 or 800.765.3473 F: 952.829.8750 W: http://www.det-tronics.com X3301 Multispectrum PointWatch Eclipse ® Eagle Quantum Premier ® Eagle Logic Solver E: det-tronics@det-tronics.com IR Flame Detector IR Combustible Gas Detector Safety System Safety System Det-Tronics, the DET-TRONICS logo, and FlexVu are registered trademarks or trademarks of Detector Electronics Corporation...

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