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SERVICE & OPERATING MANUAL
Table of Contents
Engineering Data and Temperature Limitations ...................................................................... 1
Explanation of Pump Nomenclature ........................................................................................ 2
Performance Curve, Model S15 Non-Metallic Design Level 2 ............................................... 3
Dimensions: S15 Non-Metallic ................................................................................................. 4
Metric Dimensions: S15 Non-Metallic ...................................................................................... 5
Dimensions: S15 Non-Metallic with RuppGUARD™ Spill Prevention ..................................... 6
Metric Dimensions: S15 Non-Metallic with RuppGUARD™ Spill Prevention ......................... 7
Principle of Pump Operation .................................................................................................... 8
Installation and Start-up ........................................................................................................... 8
Air Supply ................................................................................................................................. 8
Air Valve Lubrication ................................................................................................................. 8
Air Line Moisture ...................................................................................................................... 8
Air Inlet and Priming ................................................................................................................. 8
Between Uses .......................................................................................................................... 8
Installation Guide ...................................................................................................................... 9
Important Safety Information ................................................................................................. 10
Material Codes ....................................................................................................................... 10
Troubleshooting ...................................................................................................................... 11
Warranty ................................................................................................................................. 11
Composite Repair Parts Drawing .......................................................................................... 12
Overlay Option Drawing ........................................................................................................ 12
Composite Repair Parts List .................................................................................................. 13
RuppGUARD™ Spill Prevention Option for Virgin PTFE Equipped Pumps ......................... 14
RuppGUARD™ Spill Prevention Repair Parts List ............................................................... 14
RuppGUARD™ Spill Prevention Concept ............................................................................. 15
RuppGUARD™ Spill Prevention Option Diaphragm Servicing ............................................ 15
Filling RuppGUARD™ Chambers with Liquid ....................................................................... 15
RuppGUARD™ Spill Prevention Option for TPE Equipped Pumps ..................................... 16
RuppGUARD™ Spill Prevention Repair Parts List ............................................................... 16
RuppGUARD™ Spill Prevention Concept with TPE Diaphragms ........................................ 17
RuppGUARD™ Spill Prevention Option with TPE Diaphragm ............................................. 17
Air Distribution Valve Assembly Drawing ............................................................................... 18
Warren Rupp®, Inc. • A Unit of IDEX Corp. • Box 1568, Mansfield, OH 44901-1568 USA • Tel: (419) 524-8388 • Fax (419) 522- 7867 • www.warrenrupp.com
520-193-000 9/02
CE
Main Air Valve Assembly Parts List ....................................................................................... 18
Air Distribution Valve Servicing .............................................................................................. 19
Air Distribution Valve with Stroke Indicator Options .............................................................. 20
Air Distribution Valve with Stroke Indicator Parts List ........................................................... 20
Air Distribution Valve with Stroke Indicator Servicing ........................................................... 21
Solenoid Shifted Air Valve Drawing ........................................................................................ 22
Solenoid Shifted Air Valve Parts List ...................................................................................... 22
Solenoid Shifted Air Distribution Valve Option ....................................................................... 23
Pilot Valve Assembly Drawing ................................................................................................ 24
Pilot Valve Assembly Parts List .............................................................................................. 24
Pilot Valve Servicing ............................................................................................................... 25
Diaphragm Service Drawing, Non-Overlay .......................................................................... 26
Diaphragm Service Drawing, with Overlay ........................................................................... 26
Diaphragm Servicing .............................................................................................................. 27
Overlay Diaphragm Service .................................................................................................. 27
Pumping Hazardous Liquids .................................................................................................. 28
Converting the pump for piping the exhaust air .................................................................... 28
Exhaust Conversion Drawing ................................................................................................ 28
Converted Exhaust Illustration .............................................................................................. 28
Modular Check Valve Servicing ............................................................................................. 29
Modular Check Valve Drawing ............................................................................................... 29
Dual Port Option Drawing ...................................................................................................... 30
Dual Porting Options .............................................................................................................. 31
Dual porting of both suction and discharge ends of the pump ............................................. 31
Single porting of the suction and dual porting of the pump discharge .................................. 31
Dual porting of the suction and single porting of the pump discharge ................................. 31
RuppTech® Leak Detection Options Drawing ...................................................................... 32
RuppTech® Electronic Leak Detector Installation ................................................................ 32
RuppTech® Mechanical Leak Detector Installation .............................................................. 32
RuppTech® Pulse Output Kit Drawing .................................................................................. 33
RuppTech® Pulse Output Kit Option ..................................................................................... 33
Exhaust Port or Auxiliary Muffler Setup ................................................................................. 33
Integral Muffler Setup ............................................................................................................. 33
U.S. Patent #
400,210;
5,996,627;
6,241,487
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Summary of Contents for Warren rupp sandpiper ii S15
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Page 1: Table Of Contents
Integral Muffler Setup ......................33 Air Distribution Valve Assembly Drawing ................18 Warren Rupp®, Inc. • A Unit of IDEX Corp. • Box 1568, Mansfield, OH 44901-1568 USA • Tel: (419) 524-8388 • Fax (419) 522- 7867 • www.warrenrupp.com 520-193-000 9/02... -
Page 3: Engineering Data And Temperature Limitations
Non-Metallic Quality System ISO9001 Certified Design Level 2 Environmental Ball Valve Management System U.S. Patent # ISO14001 Certified 5,851,109; 5,996,627; Air-Powered 400,210 & 6,241,487 Double-Diaphragm Pump Other U.S. Patents Applied for ENGINEERING, PERFORMANCE Air Exhaust Side View Air Inlet Side View &... -
Page 4: Explanation Of Pump Nomenclature
Explanation of Pump Nomenclature S15 Non-Metallic · Design Level 2· Ball Valve Check Diaphragm/ Check Non-Wetted Shipping MODEL Pump Pump Valve Design Wetted Check Valve Valve Material Porting Pump Pump Weight Brand Size Type Level Material Materials Seat Options Options Style Options Options lbs. -
Page 5: Performance Curve, Model S15 Non-Metallic Design Level 2
Performance Curve, Model S15 Non-Metallic Design Level 2 (17) (34) (51) (68) (85) (93) (102) (110) (93) (117) (76) (99) U.S. Gallons per minute Liters per minute Capacity 520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 3... -
Page 6: Dimensions: S15 Non-Metallic
Dimensions: S15 Non-Metallic Dimensions in Inches Dimensional tolerance: ± " 23 7/8" Dimension 6 9/16" 12 11/16" Standard Pump 7 15/16" 14 1/16" Pulse Output Kit 8 13/16" 14 15/16" Mesh Muffler Note: Porting Flanges are also avaible with PN10 40mm DIN bolting configuration. 520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 4... -
Page 7: Metric Dimensions: S15 Non-Metallic
Metric Dimensions: S15 Non-Metallic Dimensions in Millimeters Dimensional tolerance: ±3mm 606mm Dimension 167mm 322mm Standard Pump 357mm 202mm Pulse Output Kit Mesh Muffler 225mm 380mm Note: Porting Flanges are also avaible with PN10 40mm DIN bolting configuration. 520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 5... -
Page 8: Dimensions: S15 Non-Metallic With Ruppguard™ Spill Prevention
Dimensions: S15 Non-Metallic with RuppGUARD™ Spill Prevention 15 1/4" 28 5/8" Dimension Standard Pump 6 9/16" 12 11/16" Pulse Output Kit 14 1/16" 7 15/16" Mesh Muffler 8 13/16" 14 15/16" Note: Porting Flanges are also avaible with PN10 40mm DIN bolting configuration. 520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 6... -
Page 9: Metric Dimensions: S15 Non-Metallic With Ruppguard™ Spill Prevention
Metric Dimensions: S15 Non-Metallic with RuppGUARD™ Spill Prevention 728 mm Dimension 322mm 167mm Standard Pump 357mm Pulse Output Kit 202mm Mesh Muffler 225mm 380mm Note: Porting Flanges are also avaible with PN10 40mm DIN bolting configuration. 520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 7... -
Page 10: Principle Of Pump Operation
For installations of rigid piping, short Warren Rupp) set to deliver one drop of pumped as possible. Positive suction all cases. sections of flexible hose should be SAE 10 non-detergent oil for every 20 head in excess of 10 feet of liquid (3.048... -
Page 11: Installation Guide
INSTALLATION GUIDE Top Discharge Ball Valve Unit Available from Warren Rupp Surge Suppressor 020-050-000 Filter/Regulator 020-050-001 Lubricator 020-047-007 Air Dryer CAUTION The air exhaust should be piped to an area for safe disposition of the product being pumped, in the event of a diaphragm failure. -
Page 12: Important Safety Information
Wear ear and eye protection. 366 ..Food Grade Nitrile Warren Rupp, Rupplon, SandPIPER, SandPIPER II, PortaPump, area for safe disposition. Tranquilizer, RuppGUARD, RuppTech and SludgeMaster are registered tradenames of Warren Rupp, Inc. -
Page 13: Troubleshooting
Corrective Action: Disassemble and disassembly instructions. local Warren Rupp Distributor or factory in most cases. inspect the main air distribution valve, Technical Services Group for a service pilot valve and pilot valve actuators. Refer What to Check: Worn or misaligned evaluation. -
Page 14: Composite Repair Parts Drawing
Composite Repair Parts Drawing AVAILABLE SERVICE AND CONVERSION KITS 476-172-000 AIR END KIT Seals, O-rings, Gaskets, Retaining Rings, Air Valve Sleeve & Spool Set and Pilot Valve Assembly 476-173-000* AIR END KIT (for Stroke Indicator Option) Seals, O-rings, Gaskets, Retaining Rings, Air Valve Sleeve &... -
Page 15: Composite Repair Parts List
Composite Repair Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 360-091-360 Gasket, Inner Chamber 031-140-000 Air Valve Assembly 031-140-002 Air Valve Assembly w/ PTFE coated Hardware 360-092-360 Gasket, Pilot Valve 360-093-360 Gasket, Main Air Valve 031-141-000 Air Valve Assembly (No Encapsulated Muffler) 518-130-520 Manifold 031-141-002... -
Page 16: Ruppguard™ Spill Prevention Option For Virgin Ptfe Equipped Pumps
S15 Spill Prevention Repair Parts List for RuppGUARD Option for ™ Virgin PTFE Equipped Pumps Virgin PTFE Equipped ITEM PART NUMBER DESCRIPTION 031-146-000 Air Valve Assembly Pumps Drawing Discharge (replaces 031-140-000) Manifold 031-147-000 Air Valve Assembly (replaces 031-141-000) 095-093-000 Pilot Valve Assembly (replaces 095-088-000) 170-108-115 Capscrew, Hex HD 1/2-13 x 5.50... -
Page 17: Ruppguard™ Spill Prevention Concept
cap, fill the right spill prevention chamber. 14 from the pump assembly drawing). RuppGUARD™ FOR VIRGIN PTFE purge any remaining trapped air. The volume of fluid is 1420 ml (48.01 fl. The molded directional arrows on the Reinstall the plug. EQUIPPED PUMPS CONCEPT The spill prevention option prevents oz.). -
Page 18: Ruppguard™ Spill Prevention Option For Tpe Equipped Pumps
S15 Spill Prevention for RuppGUARD Option for TPE ™ Discharge TPE Equipped Pumps Repair Parts List Manifold Equipped Pumps Drawing ITEM PART NUMBER DESCRIPTION 031-146-000 Air Valve Assembly (replaces 031-140-000) 031-147-000 Air Valve Assembly (replaces 031-141-000) 170-108-115 Capscrew, Hex HD 1/2-13 x 5.50 170-108-308 Capscrew, Hex HD 1/2-13 x 5.50 (replaces 170-095-115 Qty 16 of 32) -
Page 19: Ruppguard™ Spill Prevention Concept With Tpe Diaphragms
14 from the pump assembly drawing). fill the right spill prevention chamber. 11. Reinstall the check valve RuppGUARD™ FOR TPE The molded directional arrows on the 6. Loosely reinstall one boss plug components, discharge manifold and EQUIPPED PUMPS CONCEPT The spill prevention option prevents diaphragms must point vertically. -
Page 20: Main Air Valve Assembly Parts List
Air Distribution Valve Assembly Drawing S15 Design Level 2 Main Air Valve Assembly Parts List ITEM PART NUMBER DESCRIPTION 031-140-000 Main Air Valve Assembly 031-139-000 Spool Assembly 095-094-551 Body, Air Valve 132-029-552 Bumper 165-096-551 Cap, Muffler 165-115-552 Cap, End 530-028-550 Muffler 560-020-360 O-Ring... -
Page 21: Air Distribution Valve Servicing
Inspect the inner diameter of the AIR DISTRIBUTION VALVE IMPORTANT sleeve (part of item 1-A) for dirt, SERVICING To service the air valve first shut off scratches, or other contaminates. Read these instructions the compressed air, bleed the pressure Remove the sleeve if needed and replace completely, before in- from the pump, and disconnect the air both the sleeve and spool with a new... -
Page 22: Air Distribution Valve With Stroke Indicator Options
Air Valve Assembly Drawing with Stroke Indicator Option S15 Design Level 2 Note: Stroke Indicator is standard on RuppGUARD™ Spill Prevention models Pilot Valve Assembly Parts List ITEM PART NUMBER DESCRIPTION 031-146-000 Air Valve Assembly 031-143-000 Sleeve and Spool Set w/Pins 1 095-094-551 Body, Air Valve 132-029-552... -
Page 23: Air Distribution Valve With Stroke Indicator Servicing
Inspect the inner diameter of the AIR DISTRIBUTION VALVE WITH IMPORTANT sleeve (part of item 1-A) for dirt, STROKE INDICATOR OPTION scratches, or other contaminates. SERVICING Read these instructions To service the air valve first shut off Remove the sleeve if needed and replace completely, before in- the compressed air, bleed the pressure both the sleeve and spool with a new... -
Page 24: Solenoid Shifted Air Valve Drawing
Solenoid Shifted Air Valve Drawing SOLENOID SHIFTED AIR VALVE PARTS LIST (Includes all items used on Composite Repair Parts List except as shown) ITEM PART NUMBER DESCRIPTION 893-097-000 Solenoid Valve, NEMA4 219-001-000 Solenoid Coil, 24VDC 219-004-000 Solenoid Coil, 24VAC/12VDC 219-002-000 Solenoid Coil, 120VAC 219-003-000 Solenoid Coil, 240VAC... -
Page 25: Solenoid Shifted Air Distribution Valve Option
Before wiring, #2 Terminal SandPIPER’s speed. The solenoid coil #1 Terminal remove terminal Neutral Power is connected to the Warren Rupp block from conduit (Negative) (Positive) Solenoid Rate Controller/Batch Control, connector. or a customer - supplied control. Compressed air provides the pumping power, while electrical signals control pump speed (pumping rate). -
Page 26: Pilot Valve Assembly Drawing
Pilot Valve Assembly Drawing Pilot Valve Assembly Parts List ITEM PART NUMBER DESCRIPTION 095-088-000 Pilot Valve Assembly 095-081-551 Body, Pilot Valve 135-033-506 Bushing 675-055-115 Ring, Spiral Retaining 770-049-175 Spacer 917-001-374 Wiper 775-033-506 Spool, Pilot 520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 24... -
Page 27: Pilot Valve Servicing
one end of the pilot valve body. Install Connect the air supply to the pump. PILOT VALVE SERVICING IMPORTANT To service the pilot valve first shut off one bushing making sure the step side Remove the safety clip (item 1-N) from the compressed air supply, bleed the faces toward the wiper. -
Page 28: Diaphragm Service Drawing, Non-Overlay
Diaphragm Service Drawing, Diaphragm Service Drawing, Non-Overlay with Overlay 520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 26... -
Page 29: Diaphragm Servicing
plate (item turning Thread the stud of the remaining DIAPHRAGM SERVICING IMPORTANT To service the diaphragms first shut counterclockwise. Inspect diaphragm assembly clockwise into the off the suction, then shut off the diaphragm (item 17) for cuts, punctures, tapped hole at the end of the diaphragm Read these instructions discharge lines to the pump. -
Page 30: Pumping Hazardous Liquids
PUMPING HAZARDOUS LIQUIDS IMPORTANT INSTALLATION CONVERTED EXHAUST ILLUSTRATION When a diaphragm fails, the pumped NOTE: The manufacturer recommends liquid or fumes enter the air end of the installing a flexible hose or connection PUMP INSTALLATION AREA SAFE AIR pump. Fumes are exhausted into the between the pump and any rigid EXHAUST DISPOSAL... -
Page 31: Modular Check Valve Servicing
Remove the remaining check valve MODULAR CHECK VALVE Modular Check Valve Drawing seal (item 34). Inspect the seal for cuts SERVICING Before servicing the check valves, first or pinched areas. Replace seal as shut off the suction line and then the needed. -
Page 32: Dual Port Option Drawing
Dual Port Option Drawing 1½" ANSI STYLE FLANGE CONNECTION FOUR ø.62 HOLES ON A ø3.88 BOLT CIRCLE 1½" ANSI STYLE FLANGE CONNECTION FOUR ø.62 HOLES ON A ø3.88 BOLT CIRCLE 520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 30... -
Page 33: Dual Porting Options
DUAL PORTING OPTIONS Single porting of the suction and IMPORTANT Several dual porting options are dual porting of the pump discharge possible. The pump can be converted To convert the pump from the Read these instructions to a dual port arrangement on both the standard single suction and single completely, before in- suction and the discharge ends. -
Page 34: Rupptech Leak Detection Options Drawing
® RuppTech Leak Detection Options Drawing RuppTech ® LEAK DETECTION OPTION A (ELECTRONIC) Follow instructions found elsewhere in this manual, “Filling the RuppGUARD™ Spill Prevention Chambers” when installing leak For pumps with detectors. 530-028-550 ENCLOSED MUFFLER ® RuppTech ELECTRONIC LEAK DETECTOR INSTALLATION Kit 032-037-000 100VAC 50Hz... -
Page 35: Rupptech Pulse Output Kit Drawing
® RuppTech Pulse Output Kit Drawing PULSE OUTPUT KIT OPTION This pump can be fitted with a Pulse Output Kit. This converts the mechanical strokes of the pump to an electrical signal which interfaces with the RuppTech ® Stroke Counter/ Batch Controller or user control devices such as a PLC. The Pulse Output Kits mount directly onto the Muffler Cap on the Air Distribution Valve Assembly or onto the Air Distribution Valve Assembly when the threaded exhaust port or an auxiliary muffler is being used.
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