Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for stellar labs 108-11-32
Summary of Contents for stellar labs 108-11-32
- Page 1 108-11-32 Shuttle Hooklift Owner’s Manual Installation • Assembly Drawings • Parts Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification. Rev 1 www.stellarindustries.com © 2018 Stellar Industries, Inc. PN 92397...
- Page 2 Model 108-11-32 Manual Revisions Date of Revsion Section Revised Description of Revision Page ii | Stellar 108-11-32 Shuttle Owner’s Manual ®...
-
Page 3: Table Of Contents
Hooklift Nomenclature .......................... v Serial Tag Location ..........................vi Chapter 1 - Specifications ......................1 Model 108-11-32 Shuttle Specifications ....................1 Acceptable Subframe Dimensions - Model 108-11-32 ..............2 Chapter 2 - Installation ........................ 3 General Installation ..........................3 Installer Notice ............................. 3 Torque Data Chart .......................... -
Page 4: Introduction
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page iv | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 5: Hooklift Nomenclature
The Shuttle consists of four basic parts: the base, dump, secondary, and tilt sections. Please take the time to familiarize yourself with the various components. Knowing the proper ter- minology is necessary to get the full benefit of this manual. HOOKLIFT BASE DUMP SECONDARY TILT Stellar 108-11-32 Shuttle Owner’s Manual | Page v ®... -
Page 6: Serial Tag Location
CANADIAN PATENTS 6,749,389 6,558,104 5,427,495 6,749,389 Proudly Designed ® 5,108,247 6,065,942 5,082,417 5,108,247 and Manufactured 4214 MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 in the USA by 35234 Page vi | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 7: Chapter 1 - Specifications
16’ (4.87 m) * Assumes 3ft. overhang from center of rear roller pin. * Assumes 5ft. overhang from center of rear roller pin - May require bumper and latch options. Stellar 108-11-32 Shuttle Owner’s Manual | Page 1 ®... -
Page 8: Acceptable Subframe Dimensions - Model 108-11-32
Acceptable Subframe Dimensions - Model 108-11-32 Page 2 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 9: Chapter 2 - Installation
Vehicle Safety Act. Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 (400-999), for further information, or visit http://www.gpoaccess.gov/nara/index.html for the full text of Code of Federal Regulations. Stellar 108-11-32 Shuttle Owner’s Manual | Page 3 ®... -
Page 10: Torque Data Chart
“Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Page 4 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 11: Installation Note
• Be sure to square the hooklift on the truck frame to allow for proper measurement. The front of the hooklift needs to be at least 2.50” behind the cab or any equipment mount- ed behind the cab. 2.50 11.49 8.32 Stellar 108-11-32 Shuttle Owner’s Manual | Page 5 ®... -
Page 12: Step 2: Bolt Tie-Down Castings To Mounting Plates
W=.38 TYP 4 TYP 4 (.25) (.25) DETAIL A DETAIL A SCALE 1 : 10 SCALE 1 : 10 DETAIL B DETAIL B SCALE 1 : 15 SCALE 1 : 15 Page 6 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 13: Step 3: Drill Mounting Holes Into Frame Rail
CAP SCR 0.63-11X2.00 HHGR8 ZY 6538 WASHER 1.00 SAE FLAT YELLOW GR8 C5902 WASHER 0.63 SAE FLAT YELLOW GR8 24868 NUT 0.63-11 HHGR8 NYLOCK ZY 6294 NUT 1.00 HHGR8 NYLOC D0143 TIE DOWN CHANNEL Stellar 108-11-32 Shuttle Owner’s Manual | Page 7 ®... -
Page 14: Step 5: Install Bumper
• Before drilling and bolting to the frame, confirm adequate room for cable routing be- tween in-cab controls and the valve bank. Note: The top of the reservoir should not be above the truck frame. Refer to the Reservoir Assembly Drawings for details. Page 8 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 15: Reservoir Assembly With Cable Controls - Pn 86463
Stellar 108-11-32 Shuttle Owner’s Manual | Page 9 ®... -
Page 16: Reservoir Assembly With Air Controls - Pn 86467
Page 10 | Stellar 108-11-32 Shuttle Owner’s Manual ®... - Page 17 2 Section Valve Bank w/ Air Controls NOTE: INSTALL PORT RELIEF HERE WHEN PN'S FROM THE FOLLOWING LIST ARE USED. TILT ASM'S: 83048 USES PORT RELIEF 69172 85778 USES PORT RELIEF 26184 Stellar 108-11-32 Shuttle Owner’s Manual | Page 11 ®...
-
Page 18: Valve Bank Parts Drawing
CTRLS WITH HANDLE PN 30381 SPOOL SPRING KIT WITH COVER PN 43776 AIR ACTUATOR PN 26566 MAIN RELIEF VALVE PN 28510 SPOOL RETAINER PN 61522 HANDLE PN 26130 SPOOL SEAL KIT PN 29683 Page 12 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 19: Step 8: Install Pto And Pump
• Use the brand specific PTO/Pump installation instructions. If the directions are not quite clear, contact Stellar Customer Service or consult with a hydraulic specialty house or ® company prior to installation. Stellar 108-11-32 Shuttle Owner’s Manual | Page 13 ®... -
Page 20: Face Seal/O-Ring Size Chart
• Keep these lines away from sharp edges. • Keep these lines away from the exhaust or other temperature extreme items. • Keep these lines away from the driveshaft or other moving items. Page 14 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 21: Hose Kit - Pn 44338
Stellar 108-11-32 Shuttle Owner’s Manual | Page 15 ®... -
Page 22: Power Beyond Vdm8 Valve
• A standard Stellar Hooklift will have 6 hydraulic lines attached to the valve. With Power ® Beyond activated, they will have 7 hydraulic lines attached to the valve. Page 16 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 23: Step 10: Route Electrical Components
RH TURN/ (WHITE/BROWN) BLACK) BROWN/ BROWN/ (WHITE/BROWN) STOP STOP BACKUP YELLOW) YELLOW) RED LIGHT RED LIGHT WHITE LIGHT (WHITE/ (WHITE/ (WHITE/ BROWN/ BROWN/ BLACK) YELLOW) YELLOW) TAG LIGHT TAG LIGHT (BROWN) (BROWN) Stellar 108-11-32 Shuttle Owner’s Manual | Page 17 ®... -
Page 24: Step 11: Install Cab And Pto Controls
3878 - WIRE 18GA (RM) RED (PRIMARY) SAE J-1128 X 15FT C0073 - TERML BUTT 16-14GA HS BLUE X 2 CONTROL CABLES 88324 - ELEC SCHEM CONTROL TOWER TO VALVE BANK Page 18 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 25: Air Controls
PTO LIGHT ONLY BE ACTIVATED WHEN THE BLOCK IGNITION IS HOT. IT IS RECOMMENDED TO TAP INTO THE PTO LIGHT POWERSOURCE WHEN WIRING. DUMP UP LIGHT BLUE DUMP UP LIGHT SWITCH Stellar 108-11-32 Shuttle Owner’s Manual | Page 19 ®... -
Page 26: Step 12: Install Mud Flaps And Fenders
Page 20 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 27: Steel Tandem Fender Assembly - Pn 46122
Stellar 108-11-32 Shuttle Owner’s Manual | Page 21 ®... -
Page 28: Step 13: Install Hoist Up Alarm - Pn 83115
29409 - TERML 12-10X.31 RING X 1 USE 29409 TO GROUND BLACK WIRE USE C0073 TO CONNECT RED WIRE TO THE CONTROLLER ASSEMBLY PEDESTALS (BLUE) DUMP UP LIGHT WIRE NOTE: BRACKET SHOWN AS REFERENCE ONLY Page 22 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 29: Step 14: Apply Decals
15*** 91219 DECAL HITCH CAPACITY 30K 16*** 68222 DECAL HITCH CAPACITY TMAX3 * Extra QTY 1 shipped loose. ** This item not included in decal kit. *** This decal not shown. Stellar 108-11-32 Shuttle Owner’s Manual | Page 23 ®... -
Page 30: Step 15: Fill Reservoir And Activate Hydraulic Flow
• Calibrate dump light system. • Be sure to check all clearances. • Be sure that relief pressure is no higher than 4200 PSI. Page 24 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 31: Set System Relief Pressure
6. Release all functions and disengage the PTO. Snap tamper cap into position over the jam nut. The break away clip will be destroyed if the cap is removed. Stellar 108-11-32 Shuttle Owner’s Manual | Page 25 ®... - Page 32 This page intentionally left blank. Page 26 | Stellar 108-11-32 Shuttle Owner’s Manual ®...
-
Page 33: Chapter 3 - Assembly Drawings
SNAP RING 2.50 HD 1593 MACHY WASHER 2.50ID 10GA 32086 CAP SCR 0.38-16X4.25 HHGR5 0347 NUT 0.38-16 HHGR5 NYLOC 58052 SET SCREW 0.50-13X0.50 W/ RED PATCH 1547 THRUST WASHER 2.51DIA UHMW .12THK Stellar 108-11-32 Shuttle Owner’s Manual | Page 27 ®... -
Page 34: Dump Assembly - Pn 92333
26187 PC BLACK 25582CR PIN 2.50X25.25 ZC 54866 TAB LOADER BREAK AWAY 1.50 OFFSET NO TAP 0347 NUT 0.38-16 HHGR5 NYLOC 26167CR PIN 3.00X16.75 ZC 26168 COLLAR RETAINING 3.01X4.00X1.00 PC BLACK Page 28 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 35: Secondary Assembly - Pn 92339
THRUST WASHER 0.64x3.00x0.125 8455 PIN CAP 0.69X3.50X0.19 YZ 8454 PIN CAP 0.69x3.00x0.19 YZ 75007 THRUST WASHER 0.63X1.13X0.09 MTI-10 12673 BOLT SHOULDER 0.63X0.50 0.50-13X0.75 19066 CYLINDER ASM 3028 c1592 ZERK 1/8 NPT STRAIGHT Stellar 108-11-32 Shuttle Owner’s Manual | Page 29 ®... -
Page 36: Tilt Assembly 61.75" - Pn 92358
SET SCREW 0.50-13X0.50 W/ RED PATCH 12673 BOLT SHOULDER 0.63X0.50 0.50-13X0.75 12719 THRUST WASHER 0.64x3.00x0.125 75007 THRUST WASHER 0.63X1.13X0.09 MTI-10 8454 PIN CAP 0.69x3.00x0.19 YZ 24610CR PIN 2.00X16.88 SR/D&T 27768CR PIN WLDMT 2.00X9.38 Page 30 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 37: Tilt Assembly 54" - Pn 92363
TILT 108-11-32K 54 58052 SET SCREW 0.50-13X0.50 W/ RED PATCH 0427 MACHY WASHER 2.00ID 10GA 0108 SNAP RING 2.00 7200-200 24610CR PIN 2.00X16.88 SR/D&T 27768CR PIN WLDMT 2.00X9.38 c1592 ZERK 1/8 NPT STRAIGHT Stellar 108-11-32 Shuttle Owner’s Manual | Page 31 ®... -
Page 38: Main Cylinder - Pn 19066
Main Cylinder - PN 19066 PN 19066 Page 32 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 39: Tilt Cylinder - Pn 23160
Tilt Cylinder - PN 23160 PN 23160 ITEM NO. QTY. PART NO. DESCRIPTION 1 14388 CYLINDER 4.00X12.00 3 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 2 D1290 FTG 8-6 MFS-MORB STRAIGHT Stellar 108-11-32 Shuttle Owner’s Manual | Page 33 ®... -
Page 40: Rotary Valve - Pn 41824
24236PC PLATE ROTARY VALVE ARM 0482 CAP SCR 0.25-20 X 3.00 HHGR5 0333 NUT 0.25-20 HHGR5 NYLOC 1554 FTG 8-8 MFS-MORB STRAIGHT 0340 WASHER 0.25 USS FLAT ZINC C0946 CAP SCR 0.38-16X2.25 HHGR5 Page 34 | Stellar 108-11-32 Shuttle Owner’s Manual ®... - Page 41 This page intentionally left blank. Stellar 108-11-32 Shuttle Owner’s Manual | Page 35 ®...
- Page 42 Subject to Change without Notification. © 2018 Stellar Industries, Inc.
Need help?
Do you have a question about the 108-11-32 and is the answer not in the manual?
Questions and answers