Fronius Selectiva Li 30 kW Operating Instructions Manual

Fronius Selectiva Li 30 kW Operating Instructions Manual

Battery charging system

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/ Perfect Charging / Perfect Welding / Solar Energy
Selectiva Li 30 kW
8375
42,0426,0311,EN 011-03022021
Fronius prints on elemental chlorine free paper (ECF) sourced from certified sustainable forests (FSC).
Operating instructions
Battery charging system

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Summary of Contents for Fronius Selectiva Li 30 kW

  • Page 1 / Perfect Charging / Perfect Welding / Solar Energy Operating instructions Selectiva Li 30 kW 8375 Battery charging system 42,0426,0311,EN 011-03022021 Fronius prints on elemental chlorine free paper (ECF) sourced from certified sustainable forests (FSC).
  • Page 3: Table Of Contents

    Contents Safety rules General Intended use Environmental conditions Mains connection Dangers from mains current and charging current Dangers posed by the battery General information regarding the handling of lithium batteries Protecting yourself and others Safety measures in normal operation EMC Device Classifications EMC measures Data protection Maintenance and repair...
  • Page 4 Technical data Selectiva 30 kW Li-Ion...
  • Page 5: Safety Rules

    Safety rules General The device has been manufactured in line with the state of the art and according to recognized safety standards. If used incorrectly or misused, however, it can cause: Serious or fatal injury to the operator or third parties Damage to the device and other material assets belonging to the operating company Inefficient operation of the device All persons involved in commissioning, operating, maintaining and servicing the device...
  • Page 6: Mains Connection

    Mains connection Devices with a higher rating may affect the energy quality of the mains due to their cur- rent consumption. This may affect a number device types in terms of: Connection restrictions Criteria with regard to the maximum permissible mains impedance Criteria with regard to the minimum short-circuit power requirement at the interface with the public grid see "Technical data"...
  • Page 7: General Information Regarding The Handling Of Lithium Batteries

    To comply with European Directive 2006/66/EC on batteries and its implementation in national law, batteries that have reached the end of their life must be collected separately and returned to an approved recycling facility. Be sure to return any used battery to your dealer, or find out about the approved collection and recycling facilities in your area.
  • Page 8: Protecting Yourself And Others

    Protecting your- While the charger is in operation, keep all persons, especially children, out of the working self and others area. If, however, there are people in the vicinity, warn them about all the dangers (hazardous electrolytes and gases, danger from mains and charging current, etc.), provide suitable protective equipment.
  • Page 9: Maintenance And Repair

    Maintenance and Under normal operating conditions, the device requires only a minimum of care and repair maintenance. However, it is vital to observe some important points to ensure it remains in a usable condition for many years. Before switching on, always check the mains plug and cable as well as charging leads and charging plugs/charging terminals for any signs of damage.
  • Page 10: Disposal

    Disposal Do not dispose of this device with normal domestic waste! To comply with the European Directive on Waste Electrical and Electronic Equipment and its implementation as national law, electrical equipment that has reached the end of its life must be collected separately and returned to an approved recycling facility.
  • Page 11: General Information

    Never connect a battery to the charger unless it is compatible in terms of its type and voltage and the charger settings are correct. ▶ The charger must only be used with lithium-ion batteries approved by Fronius. WARNING! Danger due to trailing charging leads.
  • Page 12: Mains Connection

    WARNING! Danger due to charging plug being pulled out during charging. This may result in serious injury and damage to property. ▶ Before pulling out the charging plug, first stop the charging process using the Stop/ Start key. ▶ Once the charging process is complete, wind up the charging lead or, if available, place it on the cable holder.
  • Page 13: Correct Routing Of The Mains/Charging Cables

    Correct routing of CAUTION! the mains/char- ging cables Danger due to overheating as a result of incorrectly laid mains/charging cables. Risk of damage to the components. ▶ Lay the mains/charging cable without a loop. ▶ Do not cover the mains/charging cable. ▶...
  • Page 14 ¡Utilizar exclusivamente baterías de iones de litio homologadas! Interrompere sempre la carica prima di scollegare il cavo di carica! Utilizzare solo con la batteria agli ioni di litio approvata! 42,0409,0420 Selectiva xxxx Li xxkW Fronius International GmbH Part No.: 4,010,xxx,876 Froniusstraße 1 A-4643 Pettenbach Ser.No.:...
  • Page 15: Warning Notices Inside The Device

    Warning notices WARNING! inside the device Danger from electric current. This can result in serious injury or death. ▶ The housing must never be opened by anyone other than a service technician trained by the manufacturer. ▶ Before starting work, switch off all the devices and components involved and discon- nect them from the grid.
  • Page 16: Setup Regulations

    Setup regulations WARNING! Danger due to system components falling or toppling over. This can result in serious injury and damage to property. ▶ After delivery, remove the device from the pallet as described in the "Removing the pallet" section. ▶ Make sure that all system components are securely in position when setting them ▶...
  • Page 17 NOTE! Danger due to partially or fully covered air inlets and outlets. This can result in damage to property. ▶ If several chargers are set up one behind the other, they should be offset. 30 cm (11.81 in.) If the chargers are arranged in a line one behind the other without being offset, the minimum clearance between the chargers must be as follows: 30 cm (11.81 in.)
  • Page 18: Dimensions

    Dimensions mm (in.) 145 (5.71) 600 (23.62) 780 (30.71) 369 (14.53) Removing the Remove the device from the pallet after pallet delivery. WARNING! Danger resulting from operating the device on the pallet. This may result in serious injury and dam- age to property.
  • Page 19: Fitting To The Floor

    Fitting to the mm (in.) 750 (29.53) floor Wall mounting Drill bore holes (1) of the correct size mm (in.) 240 (9.45) for the selected wall plugs and screws. If the surface allows, the SW10 screws (3) and washers (4) used for storing the wall bracket bar can be used, as shown in the illustration below.
  • Page 20 Remove the wall bracket bar (2): Remove the SW10 screws (3) and washers (4) (3) (3) Pre-mount the wall bracket bar (2) to a suitable wall using the previously removed SW10 screws (3) and wash- ers (4). If this is not possible, other suitable screws and washers should be used.
  • Page 21 If the wall bracket bar (2) is not required, store it on the rear of device and secure it using wing nuts (7). Alternatively, the wall bracket bar (2) can also be stored on the right-hand side of the device. It is secured using TX25 screws (8) and a tightening torque of 3 (8) (2)
  • Page 22: Control Elements And Connections

    Control elements and connections Controls and (10) connections Function (+) Charging lead CAN cable (-) Charging lead Position for remote control system option or 12 V charging lights USB port The USB port allows a USB flash drive to be used to update the device and also to log the charging parameters while charging is in progress.
  • Page 23 WARNING! Danger from electric current. This can result in serious injury or death. ▶ Only trained service technicians may open the housing. This includes removing the connection plate. ▶ The device must be disconnected from the mains before starting any work with the housing open.
  • Page 24: Control Panel

    Control panel Function Display Displays the current charging parameters Displays settings "Menu" key Selects the desired menu Selects the appropriate symbol to return to the previous display "Up/Down" keys Selects the desired menu item Sets the desired value "Stop/Start" key For interrupting and resuming the charging process...
  • Page 25 Confirms a menu item or setting "State of charge"/"Battery cooled down" indicator (blue) Depending on the setting, it signals the following battery conditions, according to the "Display" chapter, "Additional functions" section: Blue state of charge LED setting: signals that the state of charge has exceeded a particular % value during the charging process.
  • Page 26: Charging The Battery

    The display appears in standard mode. The display shows the charger parameters: Type of battery (Li-Ion) Charging characteristic, e.g. Fronius Li-Ion Charger voltage range, alternates with the maximum output current, or only the bat- tery nominal voltage if a battery is connected...
  • Page 27 Plug in the charging plug The charger detects that the battery is connected and starts charging. If start-up delay is activated, then charging will start at the end of the set delay time. For more information, see "Configuration mode" in the "Display" chapter. During the charging process the display shows the following values: Current charging current (A) Current charging voltage (V)
  • Page 28: Interrupting Charging

    The green "Battery charged" indic- ator is on The battery is always ready to use The battery can remain connected to the charger for as long as required Interrupting char- To interrupt the charging process: ging Press the "Stop/Start" key While the charging progress is interrupted: The "Charge"...
  • Page 29: Stopping Charging

    Stopping char- WARNING! ging Danger when disconnecting the charging leads. This can result in severe personal injury and damage to property due to sparking. ▶ Before disconnecting the charging plug, first stop the charging process by pressing the "Stop / Start" key. As soon as the battery is fully charged, the following indicator lights up: "Battery charged"...
  • Page 30: Display

    Display Overview of dis- The device has the following display modes: play modes Function Standard mode In standard mode the display shows the charging parameters. Statistics mode Visualises the frequency of the device operating modes and shows the total number of charging actions. Also shows an overview of the total and average Ah produced and energy consumed per charge.
  • Page 31: Menu Selection

    In standard mode, the display shows the following charger parameters: Type of battery (Li-Ion) Charging characteristic, Fronius Li-Ion (CAN) Charger voltage range, alternates with the maximum output current, or only the bat- tery nominal voltage if a battery is connected...
  • Page 32: History Mode

    The consumed energy display is a standard value and can deviate by up to 5% from the actual amount of energy. At lower power levels the deviation may be higher. History mode History mode provides information about the parameters for all the stored charging pro- cesses.
  • Page 33: Configuration Mode

    Configuration Configuration mode provides the following setting options: mode "Charging settings": charge settings • Additional settings: • Time delay • Calendar • Disable Start button • Check DC connection "Additional functions": Additional functions • Blue LED • External start/stop • External lamp •...
  • Page 34 The code required is "1511", and is entered as follows: Using the "Up/Down" keys, enter the first digit of the code Press the "Menu" key to move to the next digit of the code Continue following the procedure described above until the com- plete code has been entered Use the "Stop/Start"...
  • Page 35: Charging Settings

    Use the "Up/Down" keys to select the desired menu item Use the "Stop/Start" key to confirm the menu item, and reconfirm any double-check prompt (e.g. "OK?") Use the "Up/Down" keys as necessary to choose an item, e.g. "Off/On" or enter a value Use the "Stop/Start"...
  • Page 36 “Charge end delay” Delay time (minutes) between the signaled end of charge (e.g. green indicator) and the actual end of charge. "At mains failure restart charging" If this option is activated, the charging process is automatically restarted after a fault in the electrical network as soon as the electrical network is available again.
  • Page 37 Please note! Ongoing charges are influenced by the set time windows. If a battery is connected at 05:45 in the above example, charging is stopped by the specified end time (6:00 in the example) of the set time window. The subsequent charging phase resumes the charging process.
  • Page 38 When the calendar function is activated, a calendar symbol appears in the display. "Disable Start Button" • It is not possible to start the charging process using the "Stop/Start" button, which prevents unauthorized access, for example. OFF: • It is possible to start the charging process using the "Stop/Start" button "Check DC Connection"...
  • Page 39: Additional Functions

    Additional func- The following section provides a detailed explanation of the "Additional functions" menu tions item in configuration mode. Navigation is carried out as described in the "Configuration mode" section. Select the "Additional functions" menu item A list appears with the following selection options: "Blue LED": Setting for the "Blue LED"...
  • Page 40 Normal Start ON: Charging starts when an external switch is closed and a battery is detected or when the charging plug is connected by closing the auxiliary contacts and a bat- tery is detected. Start OFF: Charging starts when a battery is connected. Stop ON: Charging is interrupted when an external switch is opened or when the charging plug is disconnected by opening the auxiliary contacts.
  • Page 41 In the "Status" area, a check mark symbol appears as soon as the CAN connection has been successfully established. Otherwise an "x" is displayed. Call up the protocol version number: Press the "Stop/Start" button The "-> Statistics" area contains further information on CAN communication.
  • Page 42: General Settings

    General settings Detailed explanation of the "general options" menu item in configuration mode. Select the "general options" menu item. A list appears with the following selection options: Language Display settings • Contrast • LED brightness • Show Ah at charge end ON/OFF Time and Date •...
  • Page 43 Temperature: Temperature in °C / °F Code: Code entry required / not required to access configuration mode ("Code ON / OFF") USB Logging Time: Time interval (s) for recording char- ging parameters on the USB flash drive (USB Logging Time) Reset statistics Reset history For more detailed information on the statistics and history, please refer to the "Statistics...
  • Page 44: Reset Settings

    The I-SPoT VIEWER software supports the visualisation and evaluation of data on the USB flash drive. The I-SPoT VIEWER software can be found online at the following address: http://www.fronius.com/i-spot. Only insert the USB flash drive when charging is not in progress or if the charging pro- cess has been interrupted.
  • Page 45 The logged data is saved in the same way as for the "Download" function, but is saved not in the I-SPoT VIEWER format, but as ".csv" files (Automatically created folder structure for the .csv files: * Fronius\<device serial number>\Charges\<yyyymmdd>\<hhmmss.csv> • Save events Events are saved to the USB flash drive.
  • Page 46: Power Path Status Codes

    Power path The status code indicates which power path is affected: status codes (1): Power path 1 - e.g. Statecode (542-1) (2): Power path 2 - e.g. Statecode (542-2) Status codes If a fault occurs during operation, specific status codes may be displayed. Faults can res- ult from the following: Battery fault The voltage of the connected battery is unsuitable.
  • Page 47 Status codes caused by external factors Cause / Remedy (11) Check grid voltage (12) Check grid (phase failure) (13) External temperature sensor faulty (14) Electrolyte circulation faulty (pressure switch not switching) (15) Control voltage not detected (16) External start/stop is not closed. (17) Open circuit voltage detection triggered more than once during charging (e.g.
  • Page 48 Status codes in the event of a charging error Cause / Remedy (31) Timeout in I1 phase (32) Timeout in U1 phase (33) Battery overvoltage in the I2 phase (34) Ah limit exceed (35) Timeout in I2 phase (36) Target voltage in I2 phase not reached (with format characteristic only) (37) Problem with RI charge (38)
  • Page 49 Status codes in the event of a fault in the secondary circuit Cause / Remedy (520) Secondary temperature sensor faulty (521) Secondary overtemperature (522) Output fuse faulty (523) Secondary supply voltage outside the tolerance (524) Secondary reference voltage outside the tolerance (525) Current offset (526)
  • Page 50: Options

    Options Safety In order to connect optional components, it may be necessary to open the housing. The following warning notices must be obeyed: WARNING! Danger due to work that has been carried out improperly. This can result in serious injury and damage to property. ▶...
  • Page 51: Led Strip

    Connection Function Colour "Battery charged" indicator Green On steady: charging ended "Charge" indicator Yellow Lit: during charging Flashes: if charging has been interrupted "Fault" indicator on steady: Charger faulty While the red indicator is on, charging cannot take place (charging interrupted). The relevant status code appears in the display.
  • Page 52 Technical data Selectiva 30 kW 3~ NPE 400 V / 50/60 Hz Mains voltage (-10% / +10%) Li-Ion 3~ PE 400 V / 50/60 Hz Optional: 63 A Mains fuse protection Minimum mains lead cross section 10 mm² (0.0155 in²) 360 VAC - 3.1 mA A.C.
  • Page 53 Device-specific data Device Max. AC Max. AC Nominal Max. char- current power voltage ging cur- rent 8375 54.0 A 32,140 W 80 V 375 A...
  • Page 56 FRONIUS INTERNATIONAL GMBH Froniusstraße 1 A-4643 Pettenbach AUSTRIA contact@fronius.com www.fronius.com Under www.fronius.com/contact you will find the addresses of all Fronius Sales & Service Partners and locations...

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