KaVo SURGmatic S201 L Technician's Instructions
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KaVo SURGmatic S201 L Technician's Instructions

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Technician's instructions
SURGmatic S201 L - 1.009.0470
Always be on the safe side.

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Summary of Contents for KaVo SURGmatic S201 L

  • Page 1 Technician's instructions SURGmatic S201 L - 1.009.0470 Always be on the safe side.
  • Page 2 Distributed by: Manufacturer: KaVo Dental GmbH Kaltenbach & Voigt GmbH Bismarckring 39 Bismarckring 39 D-88400 Biberach D-88400 Biberach Phone +49 (0) 7351 56-0 www.kavo.com Fax +49 (0) 7351 56-1488...

  • Page 3: Table Of Contents

    Symbols ..........................2 1.1.3 Target group ........................2 1.1.4 Product name ........................2 Disassembly .............................. 3 Disassembly of the SURGmatic S201 L ..................3 2.1.1 Removing the head from the elbow sleeve ................ 3 2.1.2 Disassembling the head casing ..................3 2.1.3 Disassembling the drive insert ...................

  • Page 4: User Instructions

    (EMC) 1.1.2 Symbols Important information for users and service technicians 1.1.3 Target group Note Have any repair and maintenance work on the device performed by KaVo- trained technicians only. 1.1.4 Product name Note The present repair instructions are for the SURGmatic contra-angle handpiece S201 L (Mat.

  • Page 5: Disassembly

    Technician's instructions SURGmatic S201 L - 1.009.0470 2 Disassembly | 2.1 Disassembly of the SURGmatic S201 L 2 Disassembly 2.1 Disassembly of the SURGmatic S201 L 2.1.1 Removing the head from the elbow sleeve ▶ Pull the spray tube ② off at the taper sleeve ③ and remove it from the head ①.

  • Page 6: Disassembling The Drive Insert

    Technician's instructions SURGmatic S201 L - 1.009.0470 2 Disassembly | 2.1 Disassembly of the SURGmatic S201 L ▶ Use the screwdriver and screwdriver bit to unscrew and remove the screw ⑥ from the head casing ⑦. ▶ Use the assembly pliers to turn the adapter ⑧ slightly and pull it out; then re‐...

  • Page 7: Removing The Insert And Gear From The Elbow Sleeve

    Technician's instructions SURGmatic S201 L - 1.009.0470 2 Disassembly | 2.1 Disassembly of the SURGmatic S201 L 2.1.4 Removing the insert and gear from the elbow sleeve Tool Name Assembly pliers (Mat. no. 0.411.3921) Wrench (Mat. no. 0.411.1881) Universal bit holder (Mat.

  • Page 8: Disassembling The Gearing

    Technician's instructions SURGmatic S201 L - 1.009.0470 2 Disassembly | 2.1 Disassembly of the SURGmatic S201 L 2.1.5 Disassembling the gearing ▶ Remove parts ② to ⑧ entirely from the bearing cartridge ① or press out using an extending mandrel.

  • Page 9: Disassembling The Insert

    Technician's instructions SURGmatic S201 L - 1.009.0470 2 Disassembly | 2.1 Disassembly of the SURGmatic S201 L ▶ Pull the driver ⑤, sleeve ④, pressure spring ③, and ball bearing ② off the drive axle ①. 2.1.7 Disassembling the insert ▶...
  • Page 10 Technician's instructions SURGmatic S201 L - 1.009.0470 2 Disassembly | 2.1 Disassembly of the SURGmatic S201 L ▶ Take hold of the elbow sleeve ⑧ with the circlip pliers and use a hot-air blow‐ er to heat up the glued joint on the fibre-optic bundle.

  • Page 11: Assembly

    Technician's instructions SURGmatic S201 L - 1.009.0470 3 Assembly | 3.1 Assembly of the SURGmatic S201 L 3 Assembly 3.1 Assembly of the SURGmatic S201 L 3.1.1 Assembly instructions Material numbers for spare parts are listed in the separate spare parts sheet.
  • Page 12 Technician's instructions SURGmatic S201 L - 1.009.0470 3 Assembly | 3.1 Assembly of the SURGmatic S201 L Tool Name Torque handle A (Mat. no. 1.002.4578), 100 Ncm Torque handle B (Mat. no. 1.006.9911) with 5 Ncm Blade holder (Mat. no. 0.411.2271) Assembly pliers (Mat.

  • Page 13: Assembling The Elbow Sleeve

    Technician's instructions SURGmatic S201 L - 1.009.0470 3 Assembly | 3.1 Assembly of the SURGmatic S201 L 3.1.4 Assembling the elbow sleeve Note Take care not to damage the fibre-optic bundle when assembling the elbow sleeve. ▶ Press the wire ring ⑤ into the groove on the elbow sleeve ⑧ and insert ball ⑥...

  • Page 14: Assembling The Axle

    Technician's instructions SURGmatic S201 L - 1.009.0470 3 Assembly | 3.1 Assembly of the SURGmatic S201 L 3.1.6 Assembling the axle ▶ Place the ball bearing ②, pressure spring ③, sleeve ④, and driver ⑤ on the drive axle ①.

  • Page 15: Fitting The Gear And Insert In The Elbow Sleeve

    Technician's instructions SURGmatic S201 L - 1.009.0470 3 Assembly | 3.1 Assembly of the SURGmatic S201 L ▶ Place the planetary gear support ② including the ball bearing ③ on the pre- mounted axle ⑦. ▶ Insert parts ② to ⑧ into the bearing cartridge ① and hold them in place.
  • Page 16 Technician's instructions SURGmatic S201 L - 1.009.0470 3 Assembly | 3.1 Assembly of the SURGmatic S201 L ▶ Insert the insert ⑤ into the gear ④ make sure that the fixing noses latch into place correctly on the insert ⑤.

  • Page 17: Insert Head Into Elbow Sleeve

    Technician's instructions SURGmatic S201 L - 1.009.0470 3 Assembly | 3.1 Assembly of the SURGmatic S201 L 3.1.9 Insert head into elbow sleeve ▶ Open the clamping ring ④ and insert the head ① into the elbow sleeve ⑤. ▶ Stick the spray tube ② through the head and affix it to the taper sleeve ③.

  • Page 18: Testing

    Technician's instructions SURGmatic S201 L - 1.009.0470 4 Testing | 4.1 Test of the SURGmatic S201 L 4 Testing 4.1 Test of the SURGmatic S201 L 4.1.1 Test set-up ① Test device 2182 KL ④ Pressure gauge (Mat. no. 0.411.8540) (Mat.
  • Page 19 Technician's instructions SURGmatic S201 L - 1.009.0470 4 Testing | 4.1 Test of the SURGmatic S201 L Test equipment Name Test drill A (Mat. no. 0.410.1802) Test drill B (Mat. no. 0.410.1733) Spray test drill (Mat. no. 1.003.1255) Meter tube (Mat. no. 0.411.4441)
  • Page 20 Technician's instructions SURGmatic S201 L - 1.009.0470 4 Testing | 4.1 Test of the SURGmatic S201 L Testing Test equipment Procedure Check chuck system ▪ Test drill A ▶ Insert test drill A into the chuck system, run briefly, apply radial and axial load and remove.
  • Page 21 Technician's instructions SURGmatic S201 L - 1.009.0470 4 Testing | 4.1 Test of the SURGmatic S201 L Testing Test equipment Procedure Perform a spray test ▪ Spray test drill ▶ Use the spray air drill to check the direction of the water jet.

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