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BIG ASS FANS Powerfoil X3.0 Quick Installation Manual
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BIG ASS FANS Powerfoil X3.0 Quick Installation Manual

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Quick Installation Guide
Powerfoil
X3.0 and Powerfoil
®
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
WARNING: Disconnect power to the installation locations before installing the fan, controller, and Ion
Technology components. The ion generators are always powered on when the fan is connected to power.
WARNING: Installation work and electrical wiring must be done by qualifi ed person(s) in accordance with all
applicable codes and standards, including fi re-rated construction. Incorrect assembly can cause electric shock
or damage the motor and the controller.
CAUTION: The Big Ass Fans product warranty will not cover equipment damage or failure that is caused by
improper installation or use.
Fans with Ion Technology are suitable for indoor use only.
ION TECHNOLOGY HARDWARE
The hardware listed below is for installing the components in the Ion Technology kit. For the full fan hardware list, see
the Installation Checklist included with the main fan unit.
All Fans
Static Tube
Static Tube
x1
Retainer Clip
Airfoil Restraint System*
1/4-20 x 3/4" Socket
x9
Button Head Cap
Screws
Hub Cover
10-32 x 1/2" Pan
x4
Head Screws
*Hardware kit 008766. Included only with fans that have the Airfoil Restraint System. The screws
are for attaching the Airfoil Restraint System straps to the fan hub. Spare screws are included.
1. MAIN FAN UNIT
New Fan Installation: Complete all necessary pre-installation and mounting structure preparation steps in the
instructions included with the main fan unit. Mount the fan by completing steps 1–5 in the fan Quick Installation Guide
included with the main fan unit. Do not complete the remaining steps. Return to these instructions to complete the
fan installation.
Fan is Already Installed: Remove the hub cover. If the Airfoil Restraint System is installed, detach the straps from the
hub. Remove the airfoils and winglets. For Powerfoil D, detach the lower safety cables from the extension tube.
READ AND SAVE THESE INSTRUCTIONS
Powerfoil X3.0
Hub Connections Bracket
5/16-12 x 1/2" Flange
x4
Hex Head Cap Screws
VFD and Power Supply
x1
Locking Grommet
6-32 x 1/2" Flange Hex
x2
Head Screws
6-32 Serrated
x2
Flange Hex Nuts
D with Ion Technology
®
Powerfoil D
Hub Connections Bracket
VFD and Power Supply
10-16 x 1/2" Flange Hex
x4
Head Cap Screws
1/4" Two-Tab Male
x3
Quick Connects
12–10 AWG Female Quick
x3
Disconnect Terminals
10-32 x 3/8" Pan Head
x3
Screws with Lock Washer

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Summary of Contents for BIG ASS FANS Powerfoil X3.0

  • Page 1 fi re-rated construction. Incorrect assembly can cause electric shock or damage the motor and the controller. CAUTION: The Big Ass Fans product warranty will not cover equipment damage or failure that is caused by improper installation or use.
  • Page 2 2A. STATIC TUBE POWERFOIL X3.0 FANS WITHOUT A MOTOR FRAME WELD NUT Retainer Clip* If your motor frame does NOT have a weld nut, see the instructions and use the static tube marked “PFX-R” provided in kit 009867-011. FANS THAT ALREADY HAVE A STATIC TUBE Motor Frame Weld Nut If your fan already has a fi...
  • Page 3 Do not over-tighten. FANS WITH TWO COUPLERS (POWERFOIL X3.0 ONLY) If you received two couplers for your Powerfoil X3.0 fan, install the SHORTER, WHITE coupler if your fan already has a factory-installed (non-removable) static tube. Use the TALLER, BLACK coupler for all other installations.
  • Page 4 4A. HUB CONNECTIONS BRACKET AND CABLE POWERFOIL X3.0 Make sure the long screw on the bracket is inside the slot on the 20 ft·lb (27.1 N·m) coupler. 5/16-12 x 1/2" Flange Hex Head Cap Screw...
  • Page 5 4B. HUB CONNECTIONS BRACKET AND CABLE POWERFOIL D Make sure the long screw on the bracket is inside the slot on the 4 ft·lb (5.4 N·m) coupler. 10-16 x 1/2" Flange Hex Head Cap Screw...
  • Page 6 5A. ELECTRICAL INSTALLATION POWERFOIL X3.0 Complete all steps in the fan Electrical Installation instructions included with the main fan unit in addition to the steps below. Do not apply power and test the VFD until all electrical installation steps are complete.
  • Page 7 5B. ELECTRICAL INSTALLATION POWERFOIL D Complete all steps in the fan Electrical Installation instructions included with the main fan unit in addition to the steps below. Do not apply power and test the VFD until all electrical installation steps are complete. Install Quick Connect Tabs on Power Wiring Terminal Block Remove the VFD housing cover Loosen the cord...
  • Page 8 5B. ELECTRICAL INSTALLATION POWERFOIL D CONT. Connect and Position Cable with Cord Grip Connect the cable with cord grip to the static tube cable. Starting below the VFD housing, insert the connected wiring harnesses between the VFD housing and motor frame and pull them up between the housing and frame. Install Cord Grip Pull the wiring harnesses up between the VFD housing and motor frame until the cord grip reaches the top of the VFD housing.
  • Page 9 5B. ELECTRICAL INSTALLATION POWERFOIL D CONT. Install and Connect Power Supply Ensure the portion of the cord grip cable outside the VFD housing is not under tension and moves freely after connecting the cable to the power supply. The cord grip 10-32 x 3/8"...

  • Page 10: Attach Winglets

    6. AIRFOIL ASSEMBLY Insert Power Cables End of Airfoil with One Bolt Hole: Male Wiring Harness End of Airfoil with Two Bolt Holes: Female Wiring Harness Attach Winglets Orient ion generator brushes upward during assembly to prevent damage. 10-24 x 1/2" Bolt 10-24 x 3/4"...

  • Page 11: Airfoil Installation

    Make sure the power cables remain routed out the downward- curved, narrow edges of the airfoils. Connect each cable to the hub bracket harness directly in front of each curved airfoil edge. Powerfoil D shown below. Installation is the same for Powerfoil X3.0 (shown on the right). 5/32"...
  • Page 12 Hole A should be Do not fully tighten the bolts until all retainers are positioned over attached. Tighten the outer bolts fi rst. Powerfoil X3.0 top of hole B. shown. Installation is the same for Powerfoil D. 29 ft·lb (39.3 N·m) 5/16-18 x 2"...
  • Page 13 PRECAUCIÓN: la garantía del producto de Big Ass Fans no cubre daños o fallas en el equipo causados por una instalación o uso inadecuados.
  • Page 14 2A. TUBO ESTÁTICO POWERFOIL X3.0 VENTILADORES SIN TUERCA DE SOLDADURA Sujetadores del retenedor* DEL BASTIDOR DEL MOTOR Si el bastidor del motor NO tiene una tuerca de soldadura, consulte las instrucciones y utilice el tubo estático marcado como “PFX-R” incluido en el kit 009867-011.
  • Page 15 VENTILADORES CON DOS ACOPLADORES (SOLO POWERFOIL X3.0) Si recibió dos acoples para su ventilador Powerfoil X3.0, instale el acoplador MÁS CORTO DE COLOR BLANCO si su ventilador ya tiene un tubo estático instalado de fábrica (no extraíble). Utilice el acoplador MÁS LARGO DE COLOR NEGRO para todas las demás instalaciones.
  • Page 16 4A. SOPORTE Y CABLE DE CONEXIONES DEL CUBO POWERFOIL X3.0 Verifi que que el tornillo largo del soporte esté dentro de la ranura del 20 ft·lb (27.1 N·m) acoplador. Tornillo hexagonal fl ange de 5/16-12 x 1/2"...
  • Page 17 4B. SOPORTE Y CABLE DE CONEXIONES DEL CUBO POWERFOIL D Verifi que que el tornillo largo del soporte esté dentro de la ranura del acoplador. 4 ft-lb (5.4 N-m) Tornillo hexagonal fl ange de 10-16 x 1/2"...
  • Page 18 5A. INSTALACIÓN ELÉCTRICA POWERFOIL X3.0 Realice todos los pasos de las instrucciones de instalación eléctrica del ventilador que están incluidas con la unidad de ventilador principal, además de los pasos que se indican a continuación. No aplique la energía y pruebe el VFD hasta que todos los pasos de la instalación eléctrica estén completos.
  • Page 19 5B. INSTALACIÓN ELÉCTRICA POWERFOIL D Realice todos los pasos de las instrucciones de instalación eléctrica del ventilador que están incluidas con la unidad de ventilador principal, además de los pasos que se indican a continuación. No aplique la energía y pruebe el VFD hasta que todos los pasos de la instalación eléctrica estén completos.
  • Page 20 5B. INSTALACIÓN ELÉCTRICA POWERFOIL D CONT. Conexión y colocación del cable con el agarre Conecte el cable con el agarre al cable del tubo estático. Inserte los arneses de cables conectados entre la carcasa del VFD y el marco del motor comenzando por debajo de la carcasa del VFD, y tírelos hacia arriba entre la carcasa y el bastidor. Instale el agarre del cable Tire los arneses de cableado entre la carcasa del VFD y el bastidor del motor hasta que el agarre del cable llegue a la parte superior de la carcasa del VFD.
  • Page 21 5B. INSTALACIÓN ELÉCTRICA POWERFOIL D CONT. Instalación y conexión de la fuente de alimentación Revise que la parte del cable de sujeción que está fuera de la carcasa del VFD no esté bajo tensión y se mueva libremente después de conectar el cable a la fuente de alimentación. Es 10-32 x 3/8"...
  • Page 22 6. CONJUNTO DE ASPAS AERODINÁMICAS Inserción de los cables de alimentación Extremo del aspa aerodinámica con un orifi cio de perno: Arnés de cableado macho Extremo de la aspas aerodinámicas con dos orifi cios de perno: Arnés de cableado hembra Coloque las aletas Oriente el generador de iones hacia arriba durante el montaje para evitar daños.
  • Page 23 7. INSTALACIÓN DE LAS ASPAS AERODINÁMICAS Coloque en posición los cables de alimentación Saque la holgura de los cables de energía y coloque los cables de manera que salgan de las aspas aerodinámicas en el borde angosto y curvo de cada aspa aerodinámica. Pegue con cinta adhesiva todos los cable a la parte inferior de cada perfi...
  • Page 24 No apriete completamente los pernos hasta que todos los colocarse sobre la parte retenedores estén colocados. Apriete primero los pernos superior del orifi cio B. exteriores. Se muestra el Powerfoil X3.0. La instalación es la misma para el Powerfoil D. 29 ft-lb (39.3 N-m) Perno 5/16-18 x 2"...

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