Related Manuals for Alpha-InnoTec WWC H/X Series
Summary of Contents for Alpha-InnoTec WWC H/X Series
- Page 1 Water/Water-Heat Pumps Compact Operating Manual WWC H/X – series WWC X – series 83050700fUK – Translation into English of the original German operating manual...
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Page 2: Please Read First
Please read first Symbols This operating manual provides important information The following symbols are used in the operating manual. on handling the unit. It is an integral part of the product They have the following meaning: and must be stored so that it is accessible in the immedi- ate vicinity of the unit. -
Page 3: Table Of Contents
Contents SET THE OVERFLOW VALVE ..........21 INFORMATION FOR USERS AND QUALIFIED PUMP SETTINGS FOR PERSONNEL WWC 220HX AND WWC 280X ......22 PLEASE READ FIRST ..............2 COMMISSIONING ..............22 Safety temperature limiter ..........23 SYMBOLS ..................2 DISMANTLING .................23 INTENDED USE ................4 TECHNICAL DATA / SCOPE OF DELIVERY DISCLAIMER................4 WWC 100H/X –... -
Page 4: Intended Use
Intended use Safety The unit is only to be used for its intended purpose. This The unit is safe to operate for its intended use. The con- means: struction and design of the unit conform to current state of the art standards, all relevant DIN/VDE regulations •... -
Page 5: Customer Service
Example: drawing of a brine/water heat pump with floor heating: For a current list and additional partners of the manufac- turer, please visit www.alpha-innotec.de www.alpha-innotec.com Warranty / Guarantee For warranty and guarantee provisions, please refer to your purchase documents. -
Page 6: Area Of Use And Heat Source Requirements
Area of use and IMPORTANT heat source requirements A water analysis and pump test must be carried out before installing the water/water heat pump. Taking into consideration the ambient conditions, limits of use and the relevant regulations, every heat pump can be used in new or existing heating systems. -
Page 7: Heat Metering
Heat metering Care of the unit In addition to proof of the system's efficiency, the You can clean the outer surfaces of the unit with a damp EEWaermeG (German law on renewable energy heat) cloth and proprietary household cleaning products. also requires heat metering (referred to in the follow- Do not use cleaning or care products that contain abra- ing as WME). -
Page 8: Malfunctions
Malfunctions Scope of delivery In the event of a malfunction, you can detect the cause Example layout of the scope of delivery: of the malfunction via the diagnostics program of the heating and heat pump controller. Operating manual of the heating and heat pump controller. -
Page 9: Main Components
Installation FUNCTIONALLY NECESSARY ACCESSORIES The following applies to all work to be done: IMPORTANT Only use the manufacturer's original accessories. NOTE. Always comply with the relevant local accident If the unit is to be used for heating water, a 3-way switch- prevention regulations, statutory regulations, ing valve must be installed. -
Page 10: Transport To Installation Location
TRANSPORT TO INSTALLATION LOCATION Remove front panel of unit... Always comply with the following safety information • during transport: To do so, loosen the quick-release screws. Turn through 90° to the left… WARNING! Several people are required to transport the unit. Take into account the weight of the unit. - Page 11 Proceed as follows at the installation location: • Position a Sylomer strip under the unit, flush with If you have no already done so, remove angle the respective outer edge... bracket, transport and packaging material from the unit. Set the extra box to the side and lift the unit from the wooden pallet...
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Page 12: Installing The Hydraulic Connections
Installing the hydraulic IMPORTANT connections Please note that the designed heat source pump may only be used within its pump characteristic curve! NOTE. IMPORTANT All materials used in the heat source circuit When installing the connections, always secure (pipes, connections, sealing material…) must be the connections on the unit against twisting, in corrosion resistant and suitable for the ground- order to prevent damage to the copper pipes... -
Page 13: Safety Assembly
You must install the safety assembly for the heating Connect the fixed piping of the heat source with circuit. The safety assembly for the heating circuit is the relevant connections at the rear of the unit. Use included in the extra box. vibration isolators and elbow unions (size 2 only)…... -
Page 14: Domestic Water Heating
Domestic water heating Electrical connection work If the unit is to be used for domestic water heating, a The following applies to all work to be done: 3-way changeover valve must be installed. This is not included with the unit and must be ordered separately. DANGER! Risk of fatal electric shock! All electrical connection work must be... - Page 15 Opened switch box size 1: Feed the load and control cables as well as the cables for sensors into the inside of the unit through the openings provided at the rear of the unit… For positioning of the rubber grommets for feeding through the cables, see “dimensioned drawing”...
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Page 16: Flushing And Filling The System
If this is required, install a shielded network cable PRINCIPLES OF PART I AND PART II (category 6, with RJ-45 connector) through the The occurrence of scaling and corrosion damage in hot unit when installing the connections and run it water heating systems is low, if through the front panel of the unit, parallel to the existing control cable of the heating and heat... -
Page 17: Flush And Fill The Heating Circuit And The Domestic Hot Water Tank
CORROSION – AN UNDERESTIMATED PROBLEM MONITORING VDI 2035, Part II, deals with the problem of corrosion. Analytical recording and monitoring of the relevant Softening the heating water can prove to be insufficient. water values and the added active conditioning sub- The pH value can significantly exceed the limit of 10. -
Page 18: Bleeding
Bleeding VIEW OF INSIDE OF UNIT, SIZE 2 VIEW OF INSIDE OF UNIT, SIZE 1 A 28kW unit B 44kW unit 1 Electrical switchbox 2 Overflow valve 3 Circulation pump, heating circuit 1 Electrical switchbox 4 Fill and drain tap, heating circuit 2 Overflow valve 3 Electric heating element 4 Circulation pump, heating circuit... -
Page 19: Insulating The Hydraulic Connections
Installing the control panel NOTE: Once the heat pump, heating circuit and domes- tic hot water charging circuit have been flushed, There are 4 each recesses at different heights in the the bleeding program of the heating and heat front panel of the unit for fastening the control panel: pump controller must be started, after the con- trol panel has been installed. -
Page 20: Installation And Removal Of The Screen
Installation and removal Push down the hooked in control panel, until it latches into place… of the screen INSTALLING THE SCREEN NOTE. The masking plate is provided in the as delivered unit so that the control panel is inserted in the upper recesses of the front panel. If the control panel has been inserted in the lower recesses of the front panel, you must first remove the masking plate's dummy cover and... -
Page 21: Set The Overflow Valve
Set the overflow valve Then, beginning on one side, latch the lugs on the masking plate from the bottom up into the slots provided in the front panel… REMARQUE The activities in this section are only necessary for in-line tank integration. Complete the worksteps quickly, otherwise the maximum return temperature can be exceeded and the heat pump switches to high-pressure... -
Page 22: Pump Settings For Wwc 220Hx And Wwc 280X
Commissioning breaker with at least 3 mm contact spacing to IEC 60947-2. • The heating circuit is flushed, filled and thoroughly NOTE. vented. The commissioning has to be in the heating • All valves and shut-off devices of the heating mode. -
Page 23: Safety Temperature Limiter
Dismantling INFORMATION FOR UNITS WITH INTEGRATED ELECTRIC HEATING ELEMENT DANGER! SAFETY TEMPERATURE LIMITER Risk of fatal electric shock! Electrical work may only be carried out by A safety temperature limiter is installed in the electric qualified electricians. heating element. If the heat pump fails or there is air in the system, check whether the reset button of this Before opening the unit, safely disconnect safety temperature limiter has sprung out. -
Page 24: Technical Data / Scope Of Delivery
Technical data / Scope of delivery Unit designation Brine/water ı Air/water ı Water/water • applicable ı — not applicable Heat pump type Indoors ı Outdoors • applicable ı — not applicable Installation location Conformity Heating capacity/COP at Performance data kW ı … 2 compressors W10/W35 Standard point to EN14511... - Page 25 WWC100HX WWC130HX WWC160HX WWC190HX WWC220HX — ı — ı • — ı — ı • — ı — ı • — ı — ı • — ı — ı • • ı — • ı — • ı — • ı — •...
- Page 26 Technical data / Scope of delivery Unit designation Brine/water ı Air/water ı Water/water • applicable ı — not applicable Heat pump type Indoors ı Outdoors • applicable ı — not applicable Installation location Conformity Heating capacity/COP at Performance data kW ı … 2 compressors W10/W35 Standard point to EN14511...
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Page 27: Wwc 280X - Wwc 440X
WWC280X WWC440X — ı — ı • — ı — ı • • ı — • ı — • • — 42,2 ı 5,3 27,0 ı 5,1 21,3 ı 5,4 — — — 42,2 ı 5,4 27,0 ı 5,2 21,3 ı 5,5 20 - 60 20 - 60 7 - 25... -
Page 28: Performance Curves
WWC 100H/X Performance curves Qh (kW) Temp„ (°C) Pe (kW) 35°C 50°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) “” “„ Δp” Δp„ 823201 Legend: UK823200 “” Heating water flow rate “„ Heat source flow rate Temp„ Heat source temperature Heating capacity Power consumption Coefficient of performance / efficiency rating... -
Page 29: Wwc 130H/X
Performance curves WWC 130H/X Qh (kW) Temp„ (°C) Pe (kW) 35°C 50°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) “” “„ ∆p” ∆p„ Legend: UK823200 823002-a “” Heating water flow rate “„ Heat source flow rate Temp„ Heat source temperature Heating capacity Power consumption Coefficient of performance / efficiency rating... -
Page 30: Wwc 160H/X
WWC 160H/X Performance curves Qh (kW) Temp„ (°C) Pe (kW) 35°C 50°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) “” “„ ∆p” ∆p„ Legend: UK823200 823203-a “” Heating water flow rate “„ Heat source flow rate Temp„ Heat source temperature Heating capacity Power consumption Coefficient of performance / efficiency rating... -
Page 31: Wwc 190H/X
Performance curves WWC 190H/X Qh (kW) Temp„ (°C) Pe (kW) 35°C 50°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 “” “„ ∆p” ∆p„ Legend: UK823200 823204-a “”... -
Page 32: Wwc 220H/X
WWC 220H/X Performance curves Qh (kW) Temp„ (°C) Pe (kW) 35°C 50°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) “„ Δp” “” Δp„ 823205a Legend: UK823200 “” Heating water flow rate “„ Heat source flow rate Temp„ Heat source temperature Heating capacity Power consumption Coefficient of performance / efficiency rating... -
Page 33: Wwc 280X
Performance curves WWC 280X Qh (kW) Temp„ (°C) Pe (kW) 35°C 50°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) Δp” Δp„ “„ “” 823206a Legend: UK823200 “” Heating water flow rate “„ Heat source flow rate Temp„ Heat source temperature Heating capacity Power consumption Coefficient of performance / efficiency rating... -
Page 34: Wwc 440X
WWC 440X Performance curves Qh (kW) Temp„ (°C) Pe (kW) Vorlauf 35°C 2VD Vorlauf 50°C 2VD Vorlauf 35°C 1VD Vorlauf 50°C 1VD Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 10,0 12,0 14,0 “” “„ Δp” Δp„ 823207 Legend: UK823200 “”... -
Page 35: Wwc 100H/X - Wwc 220H/X
Dimensional drawings WWC 100H/X – WWC 220H/X 1680 1550 1458 1380 Legend: UK819258b All dimensions in mm. Front view Top view Rear view Item Designation Dim. Heating water inlet (return); flat seat G 1 1/4" Heating water outlet (flow): flat seat G 1 1/4"... -
Page 36: Installation Plan
WWC 100H/X – WWC 220H/X Installation plan >800 Legend: UK819260a All dimensions in mm. Minimum room height 2000 Finished floor level Shaded area = free space for service purposes Unit installation on Sylomer strips (in extra box) 20 Distance to next object Subject to change without notice | 83050700fUK –... -
Page 37: Wwc 280X
Dimensional drawings WWC 280X 1680 1550 1458 1380 Legend: UK819258b All dimensions in mm. Front view Top view Rear view Item Designation Dim. Heating water inlet (return); flat seat G 1 1/4" Heating water outlet (flow): flat seat G 1 1/4" Heat source inlet at the unit;... -
Page 38: Wwc 440X
WWC 440X Dimensional drawings 1780 1650 1520 1419 1344 Legend: UK819258b All dimensions in mm. Front view Top view Rear view Item Designation Dim. Heating water inlet (return); flat seat G 1 1/4" Heating water outlet (flow): flat seat G 1 1/4" Heat source inlet at the unit;... -
Page 39: Wwc 280X - Wwc 440X
Installation plan WWC 280X – WWC 440X > 800 Legend: UK819260a All dimensions in mm. Minimum room height 2000 Finished floor level Shaded area = free space for service purposes Unit installation on Sylomer strips (in extra box) 20 Distance to next object Subject to change without notice | 83050700fUK –... -
Page 40: Wwc 100H/X - Wwc 220H/X
WWC 100H/X – WWC 220H/X Default Subject to change without notice | 83050700fUK – Translation into English of the original German operating manual | ait-deutschland GmbH... -
Page 41: Separate Buffer Tank
Separate buffer tank WWC 100H/X – WWC 220H/X Subject to change without notice | 83050700fUK – Translation into English of the original German operating manual | ait-deutschland GmbH... -
Page 42: Wwc 280X - Wwc 440X Default
WWC 280X – WWC 440X Default Subject to change without notice | 83050700fUK – Translation into English of the original German operating manual | ait-deutschland GmbH... -
Page 43: Separate Buffer Tank
Separate buffer tank WWC 280X – WWC 440X Subject to change without notice | 83050700fUK – Translation into English of the original German operating manual | ait-deutschland GmbH... -
Page 44: Legend Hydraulic Integration
Subject to change without notice | 83050700fUK – Translation into English of the original German operating manual | ait-deutschland GmbH... -
Page 45: Terminal Diagrams Wwc 100H/X - Wwc 220H/X
Terminal diagram WWC 100H/X – WWC 220H/X 3~N/PE/400V/50Hz 3~PE/400V/50Hz 1~N/PE/230V/50Hz ZW2/SST Subject to change without notice | 83050700fUK – Translation into English of the original German operating manual | ait-deutschland GmbH... -
Page 46: Wwc 280X - Wwc 440X
WWC 280X – WWC 440X Terminal diagram 3~PE/400V/50Hz 1~N/PE/230V/50Hz ZW2/SST Subject to change without notice | 83050700fUK – Translation into English of the original German operating manual | ait-deutschland GmbH... -
Page 47: Circuit Diagrams
Circuit diagram 1/3 WWC 100H/X /2.6 Subject to change without notice | 83050700fUK – Translation into English of the original German operating manual | ait-deutschland GmbH... - Page 48 WWC 100H/X Circuit diagram 2/3 Subject to change without notice | 83050700fUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
- Page 49 Circuit diagram 3/3 WWC 100H/X -R12 yellow white Green Brown Subject to change without notice | 83050700fUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
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Page 50: Wwc 130H/X - 220H/X
WWC 130H/X – 220H/X Circuit diagram 1/3 /2.6 Subject to change without notice | 83050700fUK – Translation into English of the original German operating manual | ait-deutschland GmbH... - Page 51 Circuit diagram 2/3 WWC 130H/X – WWC 220H/X Subject to change without notice | 83050700fUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
- Page 52 WWC 130H/X – 220H/X Circuit diagram 3/3 -R12 yellow white Green Brown Subject to change without notice | 83050700fUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
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Page 53: Wwc 280X
Circuit diagram 1/3 WWC 280X /2.5 Subject to change without notice | 83050700fUK – Translation into English of the original German operating manual | ait-deutschland GmbH... - Page 54 WWC 280X Circuit diagram 2/3 Subject to change without notice | 83050700fUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
- Page 55 Circuit diagram 3/3 WWC 280X -R12 yellow white Green Brown Subject to change without notice | 83050700fUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
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Page 56: Wwc 440X
WWC 440X Circuit diagram 1/3 /2.5 Subject to change without notice | 83050700fUK – Translation into English of the original German operating manual | ait-deutschland GmbH... - Page 57 Circuit diagram 2/3 WWC 440X VD1. VD2. Subject to change without notice | 83050700fUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
- Page 58 WWC 440X Circuit diagram 3/3 -R12 yellow white Green Brown Subject to change without notice | 83050700fUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
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Page 59: Ec Declaration Of Conformity
EC Declaration of Conformity in accordance with the EC Machinery Directive 2006/42/EC, Annex II A The undersigned confirms that the following designated device(s) as designed and marketed by us fulfill the standardized EC directives, the EC safety standards and the product-specific EC standards. In the event of modification of the device(s) without our approval, this declaration shall become invalid. - Page 60 GmbH Industriestraße 3 D-95359 Kasendorf E info@alpha-innotec.de W www.alpha-innotec.de alpha innotec – an ait-deutschland GmbH brand...
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