Symbols Please read first This operating manual provides important informa- The following symbols are used in the operating man- tion on handling the unit. It is an integral part of the ual. They have the following meaning: product and must be stored so that it is accessible in the immediate vicinity of the unit.
Intended use Safety The unit is only to be used for its intended purpose. The unit is safe to operate for its intended use. The This means: construction and design of the unit conform to current state of the art standards, all relevant DIN/VDE regu- The unit may be operated only within its technical lations and all relevant safety regulations.
10 Operating principle of IMPORTANT heat pumps Only install the heat pump indoors. Dimensioned drawing and installation plan for Heat pumps operate on the same principle as a refrig- the respective unit model erator: same technology, only with reversed benefits. The refrigerator extracts heat from foods, which is released into the room through fins on the back.
11 Area of use and IMPORTANT heat source requirements A water analysis and pump test must be car- ried out before installing the water/water heat pump. Taking into consideration the ambient conditions, limits of use and the relevant regulations, every heat pump can be used in new or existing heating systems.
12 Heat metering 14 Care of the unit In addition to proof of the system's efficiency, the You can clean the outer surfaces of the unit with a EEWaermeG (German law on renewable energy heat) damp cloth and proprietary household cleaning prod- also requires heat metering (referred to in the following ucts.
16 Malfunctions 17 Scope of delivery In the event of a malfunction, you can detect the cause Example layout of the scope of delivery: of the malfunction via the diagnostics program of the heating and heat pump controller. Operating manual of the heating and heat pump controller WARNING! Only customer service personnel author‑...
18 Installation 17.1 Functionally necessary accessories The following applies to all work to be done: IMPORTANT NOTE Only use the manufacturer's original acces- Always comply with the relevant local acci- sories. dent prevention regulations, statutory regula- If the unit is to be used for heating water, a 3-way tions, guidelines and directives.
18.2 Transport to installation location Remove front panel of unit. Always comply with the following safety information • during transport: To do so, loosen the quick-release screws. Turn through 90° to the left. WARNING! Several people are required to transport the unit.
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Set unit on a stable, solid and level, preferably Repeat steps • • for the remaining sides sound-insulated surface. Ensure that the floor is of the unit. designed for the weight of the heat pump. Position Sylomer strips at right angles to each Set up the unit so that the switchbox side (= oper- other, end-to-end: ator side) is accessible at all times.
19 Installing the hydraulic IMPORTANT connections Please note that the designed heat source pump may only be used within its pump char- acteristic curve! NOTE All materials used in the heat source circuit IMPORTANT (pipes, connections, sealing material…) must When installing the connections, always be corrosion resistant and suitable for the secure the connections on the unit against groundwater quality.
19.2 Expansion vessel Connect the fixed piping of the heat source with the relevant connections at the rear of the unit. The expansion vessel for the heating circuit and the Use vibration isolators. corresponding cap valve are included in the scope of delivery.
22 Electrical connection work NOTE Integrate the domestic hot water tank in the The following applies to all work to be done: heat pump system as shown in the hydraulic diagram for your system. DANGER! “Hydraulic connection” documents Risk of fatal electric shock! All electrical connection work must be car‑...
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Opened switch box: IMPORTANT The power supply for the heat pump must be equipped with a three-phase automatic circuit-breaker with at least 3mm contact spacing to IEC 60947-2. Schutzvermerk nach DIN 34 beachten Note the level of the tripping current. “Technical data / Scope of delivery”...
23 Flushing and filling the system Damage that can occur in case of non- compliance ● malfunctions and the failure of components (e.g. IMPORTANT pumps, valves) The system must be absolutely free from air before commissioning. ● internal and external leaks (e.g. from heat ex- changers) ●...
23.2 Flush and fill the heating circuit Part 2 of VDI 2035 also points out the reduction in total salt content (conductivity). The risk of corrosion is far lower if deionised water is used than is the case if the the domestic hot water tank system is operated with salty, i.e.
26 Installing the control panel Bleeding the unit The unit is bled automatically if the bleeder (vent valve) There are 4 each recesses at different heights in the of the safety assembly is open. If the heating circuit is front panel of the unit for fastening the control panel: filled or drained, the venting valve of the safety assem- bly opens.
27 Installation and removal Push down the hooked in control panel, until it of the screen latches into place. 27.1 Installing the screen NOTE The masking plate is provided in the as deliv- ered unit so that the control panel is inserted in the upper recesses of the front panel.
28 Set the overflow valve REMARQUE The activities in this section are only neces- sary for in-line tank integration. Complete the worksteps quickly, otherwise the maximum return temperature can be ex- ceeded and the heat pump switches to high- pressure fault. Turn the adjusting knob at the overflow valve to the right to increase the temperature diffe- rence (the temperature drop), turn it to the left...
29 Commissioning ● The heating circuit is flushed, filled and thor- oughly vented ● All valves and shut-off devices of the heating NOTE circuit are open The commissioning has to be in the heating ● All pipe systems and components of the system mode.
30 Dismantling 29.2 Information for units with integrated electric heating element DANGER! Risk of fatal electric shock! 29.3 Safety temperature limiter Electrical work may only be carried out by qualified electricians. A safety temperature limiter is installed in the electric Before opening the unit, safely disconnect heating element.
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Subject to technical amendments without notice | 83050700gUK – Translation of the original operating manual | ait-deutschland GmbH...
Dimensional drawings WWC 100H/X – WWC 220H/X 1680 1550 1458 1380 ÄM 001/2007 Keys: UK819258b Pos. Designation Dim. ÄM 001/2007 All dimensions in mm. Heating water inlet (return); flat seat G 1 1⁄4" PEP 009/2006 Zust. Änderungstext Pos. Designation Heating water outlet (flow): flat seat G 1 1⁄4"...
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WWC 100H/X – WWC 220H/X Installation plans >800 Legende: D819260a Technische Änderungen vorbehalten. Alle Maße in mm. Raumhöhe min. 2000 Oberkante Fertigfußboden Keys: DE819260a Schraffierte Fläche Freiraum für Servicezwecke. All dimensions in mm. Pos. Designation Geräteaufstellung auf Sylomerstreifen (im Beipack).
WWC 100H/X – WWC 220H/X Default Subject to technical amendments without notice | 83050700gUK – Translation of the original operating manual | ait-deutschland GmbH...
Separate buffer tank WWC 100H/X – WWC 220H/X Subject to technical amendments without notice | 83050700gUK – Translation of the original operating manual | ait-deutschland GmbH...
Circuit diagram 1/3 WWC 100H/X /2.6 Subject to technical amendments without notice | 83050700gUK – Translation of the original operating manual | ait-deutschland GmbH...
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WWC 100H/X Circuit diagram 2/3 Subject to technical amendments without notice | 83050700gUK – Translation of the original operating manual | ait-deutschland GmbH...
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Circuit diagram 3/3 WWC 100H/X -R12 yellow white Green Brown Subject to technical amendments without notice | 83050700gUK – Translation of the original operating manual | ait-deutschland GmbH...
WWC 130H/X – 220H/X Circuit diagram 1/3 /2.6 Subject to technical amendments without notice | 83050700gUK – Translation of the original operating manual | ait-deutschland GmbH...
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Circuit diagram 2/3 WWC 130H/X – WWC 220H/X Subject to technical amendments without notice | 83050700gUK – Translation of the original operating manual | ait-deutschland GmbH...
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WWC 130H/X – 220H/X Circuit diagram 3/3 -R12 yellow white Green Brown Subject to technical amendments without notice | 83050700gUK – Translation of the original operating manual | ait-deutschland GmbH...
EC directives, the EC safety standards and the product-specific EC standards. In the event of modification of the device(s) without our approval, this declaration shall become invalid. Designation of the device(s) Heat Pump Unit model Number WWC 100H/X 10048141 WWC 130H/X 10048242 WWC 160H/X 10048342 WWC 190H/X...
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