Alpha-InnoTec WWC 100H/X Operating Manual
Alpha-InnoTec WWC 100H/X Operating Manual

Alpha-InnoTec WWC 100H/X Operating Manual

Water/water-heat pumps compact
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Water/Water-Heat Pumps
Compact
Operating Manual
WWC H/X – series
UK
83050700gUK – Translation of the original operating manual

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Summary of Contents for Alpha-InnoTec WWC 100H/X

  • Page 1 Water/Water-Heat Pumps Compact Operating Manual WWC H/X – series 83050700gUK – Translation of the original operating manual...
  • Page 2: Please Read First

    Symbols Please read first This operating manual provides important informa- The following symbols are used in the operating man- tion on handling the unit. It is an integral part of the ual. They have the following meaning: product and must be stored so that it is accessible in the immediate vicinity of the unit.
  • Page 3: Table Of Contents

    ..............5 Technical data / Scope of delivery 10 Operating principle of heat pumps ....24 .....5 Performance curves 11 Area of use and ........26 heat source requirements WWC 100H/X ............26 .......6 WWC 130H/X ............27 12 Heat metering ............7 WWC 160H/X ............28 13 Operation ..............7...
  • Page 4: Intended Use

    Intended use Safety The unit is only to be used for its intended purpose. The unit is safe to operate for its intended use. The This means: construction and design of the unit conform to current state of the art standards, all relevant DIN/VDE regu- The unit may be operated only within its technical lations and all relevant safety regulations.
  • Page 5: Customer Service

    10 Operating principle of IMPORTANT heat pumps Only install the heat pump indoors. Dimensioned drawing and installation plan for Heat pumps operate on the same principle as a refrig- the respective unit model erator: same technology, only with reversed benefits. The refrigerator extracts heat from foods, which is released into the room through fins on the back.
  • Page 6: Area Of Use And Heat Source Requirements

    11 Area of use and IMPORTANT heat source requirements A water analysis and pump test must be car- ried out before installing the water/water heat pump. Taking into consideration the ambient conditions, limits of use and the relevant regulations, every heat pump can be used in new or existing heating systems.
  • Page 7: Heat Metering

    12 Heat metering 14 Care of the unit In addition to proof of the system's efficiency, the You can clean the outer surfaces of the unit with a EEWaermeG (German law on renewable energy heat) damp cloth and proprietary household cleaning prod- also requires heat metering (referred to in the following ucts.
  • Page 8: Malfunctions

    16 Malfunctions 17 Scope of delivery In the event of a malfunction, you can detect the cause Example layout of the scope of delivery: of the malfunction via the diagnostics program of the heating and heat pump controller. Operating manual of the heating and heat pump controller WARNING! Only customer service personnel author‑...
  • Page 9: Functionally Necessary Accessories

    18 Installation 17.1 Functionally necessary accessories The following applies to all work to be done: IMPORTANT NOTE Only use the manufacturer's original acces- Always comply with the relevant local acci- sories. dent prevention regulations, statutory regula- If the unit is to be used for heating water, a 3-way tions, guidelines and directives.
  • Page 10: Transport To Installation Location

    18.2 Transport to installation location Remove front panel of unit. Always comply with the following safety information • during transport: To do so, loosen the quick-release screws. Turn through 90° to the left. WARNING! Several people are required to transport the unit.
  • Page 11 Set unit on a stable, solid and level, preferably Repeat steps • • for the remaining sides sound-insulated surface. Ensure that the floor is of the unit. designed for the weight of the heat pump. Position Sylomer strips at right angles to each Set up the unit so that the switchbox side (= oper- other, end-to-end: ator side) is accessible at all times.
  • Page 12: Installing The Hydraulic Connections

    19 Installing the hydraulic IMPORTANT connections Please note that the designed heat source pump may only be used within its pump char- acteristic curve! NOTE All materials used in the heat source circuit IMPORTANT (pipes, connections, sealing material…) must When installing the connections, always be corrosion resistant and suitable for the secure the connections on the unit against groundwater quality.
  • Page 13: Safety Assembly

    19.2 Expansion vessel Connect the fixed piping of the heat source with the relevant connections at the rear of the unit. The expansion vessel for the heating circuit and the Use vibration isolators. corresponding cap valve are included in the scope of delivery.
  • Page 14: Electrical Connection Work

    22 Electrical connection work NOTE Integrate the domestic hot water tank in the The following applies to all work to be done: heat pump system as shown in the hydraulic diagram for your system. DANGER! “Hydraulic connection” documents Risk of fatal electric shock! All electrical connection work must be car‑...
  • Page 15 Opened switch box: IMPORTANT The power supply for the heat pump must be equipped with a three-phase automatic circuit-breaker with at least 3mm contact spacing to IEC 60947-2. Schutzvermerk nach DIN 34 beachten Note the level of the tripping current. “Technical data / Scope of delivery”...
  • Page 16: Flushing And Filling The System

    23 Flushing and filling the system Damage that can occur in case of non- compliance ● malfunctions and the failure of components (e.g. IMPORTANT pumps, valves) The system must be absolutely free from air before commissioning. ● internal and external leaks (e.g. from heat ex- changers) ●...
  • Page 17: Flush And Fill The Heating Circuit And The Domestic Hot Water Tank

    23.2 Flush and fill the heating circuit Part 2 of VDI 2035 also points out the reduction in total salt content (conductivity). The risk of corrosion is far lower if deionised water is used than is the case if the the domestic hot water tank system is operated with salty, i.e.
  • Page 18: Insulating The Hydraulic Connections

    26 Installing the control panel Bleeding the unit The unit is bled automatically if the bleeder (vent valve) There are 4 each recesses at different heights in the of the safety assembly is open. If the heating circuit is front panel of the unit for fastening the control panel: filled or drained, the venting valve of the safety assem- bly opens.
  • Page 19: Installation And Removal Of The Screen

    27 Installation and removal Push down the hooked in control panel, until it of the screen latches into place. 27.1 Installing the screen NOTE The masking plate is provided in the as deliv- ered unit so that the control panel is inserted in the upper recesses of the front panel.
  • Page 20: Set The Overflow Valve

    28 Set the overflow valve REMARQUE The activities in this section are only neces- sary for in-line tank integration. Complete the worksteps quickly, otherwise the maximum return temperature can be ex- ceeded and the heat pump switches to high- pressure fault. Turn the adjusting knob at the overflow valve to the right to increase the temperature diffe- rence (the temperature drop), turn it to the left...
  • Page 21: Commissioning

    29 Commissioning ● The heating circuit is flushed, filled and thor- oughly vented ● All valves and shut-off devices of the heating NOTE circuit are open The commissioning has to be in the heating ● All pipe systems and components of the system mode.
  • Page 22: Safety Temperature Limiter

    30 Dismantling 29.2 Information for units with integrated electric heating element DANGER! Risk of fatal electric shock! 29.3 Safety temperature limiter Electrical work may only be carried out by qualified electricians. A safety temperature limiter is installed in the electric Before opening the unit, safely disconnect heating element.
  • Page 23 Subject to technical amendments without notice | 83050700gUK – Translation of the original operating manual | ait-deutschland GmbH...
  • Page 24: Technical Data / Scope Of Delivery

    Technical data / Scope of delivery WWC 100H/X – WWC 220H/X Unit designation Heat pump type Brine/water ı Air/water ı Water/water • applicable ı — not applicable Installation location Indoors ı Outdoors • applicable ı — not applicable Conformity Performance data...
  • Page 25 WWC 100H/X WWC 130H/X WWC 160H/X WWC 190H/X WWC 220H/X — ı — ı • — ı — ı • — ı — ı • — ı — ı • — ı — ı • • ı — • ı —...
  • Page 26: Performance Curves

    WWC 100H/X Performance curves Qh (kW) Temp„ (°C) Pe (kW) 35°C 50°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) “” “„ Δp” Δp„ 823201 Legende: DE823000L “” Volumenstrom Heizwasser Keys UK823200 “„ Volumenstrom Wärmequelle Temp„ Temperatur Wärmequelle “”...
  • Page 27: Wwc 130H/X

    Performance curves WWC 130H/X Qh (kW) Temp„ (°C) Pe (kW) 35°C 50°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) “” “„ ∆p” ∆p„ Keys UK823200 “” Volume flow, heating water 823002-a “„ Volume flow, heat source Legende: DE823000L Temp„...
  • Page 28: Wwc 160H/X

    WWC 160H/X Performance curves Qh (kW) Temp„ (°C) Pe (kW) 35°C 50°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) “” “„ ∆p” ∆p„ Keys UK823200 “” Volume flow, heating water 823203-a “„ Volume flow, heat source Legende: DE823000L Temp„...
  • Page 29: Wwc 190H/X

    Performance curves WWC 190H/X Qh (kW) Temp„ (°C) Pe (kW) 35°C 50°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 “” “„ ∆p” ∆p„ Keys UK823200 “”...
  • Page 30: Wwc 220H/X

    WWC 220H/X Performance curves Qh (kW) Temp„ (°C) Pe (kW) 35°C 50°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) “„ Δp” “” Δp„ 823205b Keys UK823200 Legende: DE823000L “” Volume flow, heating water “” Volumenstrom Heizwasser “„ Volume flow, heat source “„...
  • Page 31: Dimensional Drawings And Installation Plans

    Dimensional drawings WWC 100H/X – WWC 220H/X 1680 1550 1458 1380 ÄM 001/2007 Keys: UK819258b Pos. Designation Dim. ÄM 001/2007 All dimensions in mm. Heating water inlet (return); flat seat G 1 1⁄4" PEP 009/2006 Zust. Änderungstext Pos. Designation Heating water outlet (flow): flat seat G 1 1⁄4"...
  • Page 32 WWC 100H/X – WWC 220H/X Installation plans >800 Legende: D819260a Technische Änderungen vorbehalten. Alle Maße in mm. Raumhöhe min. 2000 Oberkante Fertigfußboden Keys: DE819260a Schraffierte Fläche Freiraum für Servicezwecke. All dimensions in mm. Pos. Designation Geräteaufstellung auf Sylomerstreifen (im Beipack).
  • Page 33: Hydraulic Integration

    WWC 100H/X – WWC 220H/X Default Subject to technical amendments without notice | 83050700gUK – Translation of the original operating manual | ait-deutschland GmbH...
  • Page 34: Separate Buffer Tank

    Separate buffer tank WWC 100H/X – WWC 220H/X Subject to technical amendments without notice | 83050700gUK – Translation of the original operating manual | ait-deutschland GmbH...
  • Page 35: Legend Hydraulic Integration

    Subject to technical amendments without notice | 83050700gUK – Translation of the original operating manual | ait-deutschland GmbH...
  • Page 36: Terminal Diagram

    Terminal diagram WWC 100H/X – WWC 220H/X 3~N/PE/400V/50Hz 3~PE/400V/50Hz 1~N/PE/230V/50Hz ZW2/SST Subject to technical amendments without notice | 83050700gUK – Translation of the original operating manual | ait-deutschland GmbH...
  • Page 37: Circuit Diagrams

    Circuit diagram 1/3 WWC 100H/X /2.6 Subject to technical amendments without notice | 83050700gUK – Translation of the original operating manual | ait-deutschland GmbH...
  • Page 38 WWC 100H/X Circuit diagram 2/3 Subject to technical amendments without notice | 83050700gUK – Translation of the original operating manual | ait-deutschland GmbH...
  • Page 39 Circuit diagram 3/3 WWC 100H/X -R12 yellow white Green Brown Subject to technical amendments without notice | 83050700gUK – Translation of the original operating manual | ait-deutschland GmbH...
  • Page 40: Wwc 130H/X - 220H/X

    WWC 130H/X – 220H/X Circuit diagram 1/3 /2.6 Subject to technical amendments without notice | 83050700gUK – Translation of the original operating manual | ait-deutschland GmbH...
  • Page 41 Circuit diagram 2/3 WWC 130H/X – WWC 220H/X Subject to technical amendments without notice | 83050700gUK – Translation of the original operating manual | ait-deutschland GmbH...
  • Page 42 WWC 130H/X – 220H/X Circuit diagram 3/3 -R12 yellow white Green Brown Subject to technical amendments without notice | 83050700gUK – Translation of the original operating manual | ait-deutschland GmbH...
  • Page 43: Ec Declaration Of Conformity

    EC directives, the EC safety standards and the product-specific EC standards. In the event of modification of the device(s) without our approval, this declaration shall become invalid. Designation of the device(s) Heat Pump Unit model Number WWC 100H/X 10048141 WWC 130H/X 10048242 WWC 160H/X 10048342 WWC 190H/X...
  • Page 44 GmbH Industriestraße 3 D-95359 Kasendorf, Germany www.ait-deutschland.eu alpha innotec – an ait-deutschland GmbH brand...

This manual is also suitable for:

Wwc h/x seriesWwc160hxWwc190hxWwc220hxWwc130hx

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