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Related Manuals for Mitsubishi Electric MELSEC WS Series
Summary of Contents for Mitsubishi Electric MELSEC WS Series
- Page 1 Safety Controller CC-Link Interface Module User's Manual -WS0-GCC1...
- Page 3 Copyright Law. Alteration or abridgement of the document is not permitted without the explicit written approval of the company Mitsubishi Electric Corporation.
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Page 4: Safety Precautions
SAFETY PRECAUTIONS (Read these precautions before using this product.) Before using this product, please read this manual, the relevant manuals, and the safety standards carefully and pay full attention to safety to handle the product correctly. The precautions given in this manual are concerned with installation of this product and wiring with the external application only. - Page 5 CAUTION Do not install the control lines or communication cables together with the main circuit lines or power cables. Keep a distance of 100 mm or more between them. Failure to do so may result in malfunction due to noise. ...
- Page 6 CAUTION Make sure that the connection of the CC-Link interface module cannot lead to hazardous situations during installation. Ensure that the connection of the CC-Link dedicated cables and power cables cannot lead to a hazardous situation when implementing the unit on to the MELSEC-WS safety controller and CC-Link network.
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Page 7: Conditions Of Use For The Product
CONDITIONS OF USE FOR THE PRODUCT (1) Although MELCO has obtained the certification for Product's compliance to the international safety standards IEC61508, ISO13849-1 from TUV Rheinland, this fact does not guarantee that Product will be free from any malfunction or failure. The user of this Product shall comply with any and all applicable safety standard, regulation or law and take appropriate safety measures for the system in which the Product is installed or used and shall take the second or third safety measures other than the Product. -
Page 8: Revisions
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual. -
Page 9: Table Of Contents
CONTENTS SAFETY PRECAUTIONS .................... 1 CONDITIONS OF USE FOR THE PRODUCT ............4 REVISIONS ......................... 5 CONTENTS ......................... 6 GENERIC TERMS AND ABBREVIATIONS ..............9 About this document ..................11 Function of this document ............... 11 MELSEC-WS manuals ................11 Target group ..................... - Page 10 4.5.6 Verification of a configuration ............... 31 4.5.7 Upload of a configuration ..............31 Data sets ..................... 32 Data transmitted into the network (network input data sets (RX, RWr)) ......................... 33 5.1.1 Logic results ..................33 5.1.2 Module and EFI input and output values ..........34 5.1.3 Routing of data from a second network ..........
- Page 11 Preparing for operation ................56 System configuration and start-up procedure ......... 56 Wiring ....................... 57 Sample program ..................58 9.3.1 Parameter configuration example ............59 9.3.2 Sample program .................. 63 Troubleshooting when CC-Link interface module is connected to Q series programmable controller ................
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Page 12: Generic Terms And Abbreviations
Network module A generic term for the WS0-GETH and WS0-GCC1 CC-Link interface Another name for the WS0-GCC1 module Q series The abbreviation for the Mitsubishi Electric MELSEC-Q series programmable programmable controller controller QJ61BT11N The abbreviation for the QJ61BT11N CC-Link system master/local... - Page 13 Terms Generic Description term/abbreviation Master station A station that controls the data link system (One master station is required in each system.) Local station A station that has a CPU module and communicates data with the master and other local stations Remote device A remote station that exchanges bit data and word data station...
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Page 14: About This Document
About this document MELSEC-WS 1. About this document Please read the SAFETY PRECAUTIONS, Chapter 1, and Chapter 2 carefully before working with this documentation and the MELSEC-WS safety controller CC- Link interface module. 1.1 Function of this document This manual only applies in conjunction with the other MELSEC-WS manuals (see Section 1.2) and instructs the technical staff of the machine manufacturer and/or of the machine operator on safe mounting, adjustment, electrical installation, commissioning as well as operation and maintenance of the CC-Link interface... -
Page 15: Target Group
About this document MELSEC-WS The following shows the relevant manuals. Title Number Table 1: Overview of disposal by WS-CPU-U-E Safety Controller User’s Manual components (13JZ32) Safety Controller Ethernet Interface Module User's WS-ET-U-E Manual (13JZ33) WS-CC-U-E Safety Controller CC-Link Interface User’s Manual (13JZ45) Safety Controller Setting and Monitoring Tool Operating SW1DNN-WS0ADR-B-O-E... -
Page 16: Scope
About this document MELSEC-WS 1.5 Scope This manual applies to the WS0-GCC1 CC-Link interface module. This document is the original manual. 1.6 Abbreviations used Enhanced Function Interface 1.7 Symbols used Notes provide special information on the device. Note Red, Red, LED symbols describe the state of a diagnostics LED. -
Page 17: On Safety
On safety MELSEC-WS 2. On safety This chapter deals with your own safety and the safety of the equipment operators. Please read this chapter carefully before working with a CC-Link interface module. 2.1 Qualified safety personnel The CC-Link interface module may only be installed, commissioned and serviced by qualified safety personnel. - Page 18 ATTENTION interface module! If the device is used for any other purposes or modified in any way - also during mounting and installation - any warranty claim against Mitsubishi Electric Corporation shall become void. Note When mounting, installing and using the CC-Link interface module, observe the standards and directives applicable in your country.
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Page 19: Environmental Protection
On safety MELSEC-WS 2.3 Environmental protection The CC-Link interface module has been designed to minimize environmental impact. It uses only a minimum of power and natural resources. At work, always act in an environmentally responsible manner. 2.3.1 Disposal Disposal of unusable or irreparable devices should always occur in accordance with the applicable country-specific waste-disposal regulations (e.g. -
Page 20: System Configuration
System configuration MELSEC-WS 3. System configuration 3.1 Overall system configuration The following shows the overall system configuration. Figure 1: System configuration Note Although the WS0-GCC1 can communicate data with the QS0J61BT12 over CC-Link Safety as well, safety communication cannot be performed. 3.2 Applicable system (1) Applicable modules and the number of connectable modules The following table shows the applicable CPU modules and the number of... -
Page 21: Cc-Link Interface Module
CC-Link interface module MELSEC-WS 4. CC-Link interface module This chapter describes the CC-Link interface module (WS0-GCC1). 4.1 Overview The CC-Link interface module is used to connect a MELSEC-WS safety controller to a Q series programmable controller. The module can exchange non-safety related data by connecting an external application (e.g. - Page 22 CC-Link interface module MELSEC-WS Meaning Table 5: No power supply, immediately after the module start or hardware Meaning of the LED failure displays Green Executing (live process data from/to CPU) Green Idle (CPU STOP) Green/Red Executing, but data link stopped or faulty 1 Hz: Configuring/configuration required 2 Hz: Critical fault on CC-Link interface module ...
- Page 23 CC-Link interface module MELSEC-WS Name Meaning Table 6: Station number setting Station number A switch for configuring a station number for the module (factory switches and terminal setting switches default: 0) block 1 to 64: Station number When the number other than 1 to 64 is configured, the MS LED flashes in red and the L RUN/L ERR.
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Page 24: Mounting/Dismantling
CC-Link interface module MELSEC-WS 4.2 Mounting/Dismantling This chapter describes the mounting of the CC-Link interface module. Make sure that the connection of the CC-Link interface module cannot lead ATTENTION to hazardous situations during installation! Ensure that the connection of the CC-Link dedicated cables and power cables cannot lead to a hazardous situation when implementing the unit on to the MELSEC-WS safety controller and CC-Link network. - Page 25 CC-Link interface module MELSEC-WS Figure 3: Mounting the module onto the DIN rail Make sure that the voltage supply of the MELSEC-WS safety controller is switched off. Hang the device onto the DIN rail (1)). Connect the CC-Link interface module directly onto the right side of the CPU module of the MELSEC-WS safety controller.
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Page 26: Steps For Dismantling The Modules
CC-Link interface module MELSEC-WS 4.2.2 Steps for dismantling the modules Figure 5: Disconnecting the plug connections Remove the removable terminals with wiring and the end clips. If there are several modules, slide the modules away from each other individually in the direction of the arrow until the side plug connection is separated. -
Page 27: Electrical Installation
CC-Link interface module MELSEC-WS 4.3 Electrical installation Switch the entire machine/system off line! The system could start up unexpectedly while you are connecting the devices. ATTENTION Note The CC-Link interface module fulfills the EMC requirements in accordance with the basic specification EN 61000-6-2 for industrial use. ... -
Page 28: Connecting Cc-Link Dedicated Cables
CC-Link interface module MELSEC-WS 4.4 Connecting CC-Link dedicated cables If the shield of a CC-Link dedicated cable is not properly grounded, the cable does not meet the specifications of noise immunity. Ground the shield of a cable connected to the CC-Link interface module which is the farthest from the input power inside the control cabinet or any of the stations on the CC-Link network within 30 cm from the module or station. -
Page 29: First Configuration Steps
CC-Link interface module MELSEC-WS 4.5 First configuration steps This chapter describes the basic steps you have to perform for the configuration of the CC-Link interface module: Station number configuration Establish a first connection between the MELSEC-WS safety controller and a PC or notebook. -
Page 30: Establishing A Connection Between Melsec-Ws Safety Controller And Pc
CC-Link interface module MELSEC-WS 4.5.2 Establishing a connection between MELSEC-WS safety controller and PC Connect a PC or notebook to the RS-232 interface of the CPU module. Power on the MELSEC-WS safety controller. Open the Setting and Monitoring Tool installed on the PC. ... -
Page 31: Configuration Of The Number Of Occupied Stations
CC-Link interface module MELSEC-WS As an example, the following hardware configuration may appear: Figure 13: Hardware configuration dialog Click Disconnect to go into the offline mode if you want to change the configuration of the MELSEC-WS modules. 4.5.3 Configuration of the number of occupied stations ... -
Page 32: Parameter Configuration
CC-Link interface module MELSEC-WS 4.5.4 Parameter configuration The following parameters can be configured with Setting and Monitoring Tool. Table 7: Option Description Parameter configuration Number of occupied stations Select the number of stations occupied by the CC-Link interface modules. Data sets for Input data set (MELSEC- Customize the input data sets. -
Page 33: Transfer Of A Configuration
CC-Link interface module MELSEC-WS 4.5.5 Transfer of a configuration Once you have finished the configuration, you have to transfer the configuration to your MELSEC-WS safety controller. In order to transfer a configuration, perform the following steps: Click Connect to go online. The Setting and Monitoring Tool connects to the MELSEC-WS safety controller. -
Page 34: Verification Of A Configuration
CC-Link interface module MELSEC-WS 4.5.6 Verification of a configuration After the configuration has been transferred successfully, the MELSEC-WS safety controller can be verified. To this purpose, the downloaded configuration data are read back out from the safety controller and compared with the project data. If they match, the data are displayed in a report. -
Page 35: Data Sets
Data sets MELSEC-WS 5. Data sets The CC-Link interface module allows the MELSEC-WS safety controller to send and receive non-safety related data to and from the external fieldbus system for control and diagnostics purposes. Note In this manual, the data exchanged between the MELSEC-WS safety controller and the respective network will be considered always from the network master (programmable controller) point of view. -
Page 36: Data Transmitted Into The Network (Network Input Data Sets (Rx, Rwr))
Data sets MELSEC-WS 5.1 Data transmitted into the network (network input data sets (RX, RWr)) Available data The CC-Link interface module can provide the following data: Operational data – Logic results from the CPU module (see Section 5.1.1.) – Input values (Active/Inactive) for all safety I/O modules in the system and EFI devices connected (see Section 5.1.2.) –... -
Page 37: Module And Efi Input And Output Values
Data sets MELSEC-WS 5.1.2 Module and EFI input and output values The CC-Link interface module can transmit all input and output states of all MELSEC-WS modules and EFI devices connected to the MELSEC-WS safety controller to the master station. Data set containing the input and output values and the EFI information can be customized. -
Page 38: Data Received From The Network (Network Output Data Sets) (Ry, Rww))
Data sets MELSEC-WS 5.2 Data received from the network (network output data sets) (RY, RWw)) The data received from the master station are organized in output data sets (max. 46 bytes (RY is 14 bytes and RWw is 32 bytes)). The contents of the output data blocks can be used within the Setting and Monitoring Tool logic editor and can also be made available to another network via a second network module in the MELSEC-WS safety controller. -
Page 39: Default Settings For The Input Data Set
Data sets MELSEC-WS 5.3 Default settings for the input data set In the delivery status, the input data set (RX, RWr) of the CC-Link interface module are pre-configured. The following table shows the default data assignment. The default byte assignment can be freely customized as will be described in the following section. -
Page 40: Customizing The Input Data Set (Melsec-Ws To Cc-Link)
Data sets MELSEC-WS 5.4 Customizing the input data set (MELSEC-WS to CC-Link) This section outlines briefly how you can customize the input data set that the CC- Link interface module transmits to the network. In the delivery status, the data routing configuration of the CC-Link interface module is shown in the network module configuration dialog. -
Page 41: The Toolbar
Data sets MELSEC-WS 5.4.1 The toolbar Figure 16: Toolbar for the routing configuration The toolbar contains buttons for the following actions (from left to right): The Load user configuration and Save user configuration buttons allow you to load and/or save a configuration including the used tag names in XML format. If you load a configuration, all previously made changes that have not been saved will be lost. -
Page 42: Available Data Area
Data sets MELSEC-WS 5.4.2 Available data area This area offers all sources from which data may be routed into the network. It is divided in two views holding the available Input types and Output data. You can switch between these views using the file cards at the bottom. ... -
Page 43: Network Module Data Area
Data sets MELSEC-WS 5.4.3 Network Module Data area This area contains the routing table. It shows the current content of the CC-Link interface module’s input data modules. Bytes and bits highlighted blue will hold “live” data from the system since the hardware configuration does support the source. Bytes highlighted grey actually do not have data associated with them since the hardware configuration does not support the sources. -
Page 44: Default Settings For The Output Data Set
Data sets MELSEC-WS 5.5 Default settings for the output data set In the delivery status, the output data set (RY, RWw) of the CC-Link interface module are pre-configured. The following table shows the default data assignment. The "reserved" areas shown in the following table are for system use; therefore, these areas are not displayed on the editing window. - Page 45 Data sets MELSEC-WS One station is Two stations Three stations Four stations Data occupied. are occupied. are occupied. are occupied. RWw00 Low RWw00 High RWw01 Low RWw01 High RWw02 Low RWw02 High RWw03 Low RWw03 High RWw04 Low RWw04 High RWw05 Low RWw05 High RWw06 Low...
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Page 46: Tag Names For Incoming Data (Cc-Link To Melsec-Ws)
Data sets MELSEC-WS 5.6 Tag names for incoming data (CC-Link to MELSEC-WS) In order to enable incoming data bits: Click on CC-Link to MELSEC-WS on the left hand menu. The following dialog appears: Figure 17: CC-Link to MELSEC- WS dialog of the WS0- GCC1 Basically this dialog is divided into two areas: Network Module Data (1)) and Tag names (2)):... -
Page 47: Saving And Loading A Configuration
Data sets MELSEC-WS Each bit you enter a tag name for here will be available within the logic editor or for the process image of a second network module: Figure 18: Tag names of incoming bits of the WS0-GCC1 in the logic editor dialog 5.6.1 Saving and loading a configuration Using the buttons Load user configuration and Save user configuration you can... -
Page 48: Monitoring The Data Set Online
Data sets MELSEC-WS 5.7 Monitoring the data set online When the MELSEC-WS safety controller is online and running, you can monitor the data set online in the network module configuration dialog. Click on the GCC1 Network module [13] button (Network Modules button when two network modules are used) above the main window and select the desired CC-Link interface module or double click the desired CC-Link interface module in the hardware configuration to open the network module configuration dialog. -
Page 49: Accessible Range
Data sets MELSEC-WS 5.8 Accessible range Accessible range of Setting and Monitoring Tool Setting and Monitoring Tool can access the CPU module that is directly connected using an RS-232 cable (cannot access the CPU module over CC- Link). Accessibility to network input and network output The following table shows the accessibility from the station on the CC-Link network to the network input and network output of the WS0-GCC1. -
Page 50: Troubleshooting
Troubleshooting MELSEC-WS 6. Troubleshooting Note Check the LEDs of the module during troubleshooting. 6.1 When data cannot be normally exchanged Refer to the following flowchart when data cannot be normally exchanged. Figure 23: Troubleshooting flowchart: when data cannot be normally exchanged... -
Page 51: When The L Run/L Err. Led Does Not Turn On (Green)
Troubleshooting MELSEC-WS 6.2 When the L RUN/L ERR. LED does not turn on (green) Refer to the following flowchart when the L RUN/L ERR. LED does not turn on (green) at power-on or during RUN of the WS0-GCC1. Figure 24: Troubleshooting flowchart: when the L RUN/L ERR. -
Page 52: When An Error Occurs In Remote Input (Rx) Or Remote Register (Rwr)
Troubleshooting MELSEC-WS 6.3 When an error occurs in remote input (RX) or remote register (RWr) Refer to the following flowchart when an error occurs in remote input (RX) or remote register (RWr) at power-on or during RUN of the WS0-GCC1. Figure 25: Troubleshooting flowchart: when an... -
Page 53: Technical Specifications
Technical specifications MELSEC-WS 7. Technical specifications 7.1 Technical specifications, supply circuit Table 13: Item Specifications Technical Supply voltage 24 V DC (16.8 to 30 V DC) specifications, supply Power consumption Max. 1.4 W circuit 7.2 Technical specifications of CC-Link interface module Item Specifications... -
Page 54: General Technical Specifications
Technical specifications MELSEC-WS 7.3 General technical specifications Table 15: Item Specifications General technical Fieldbus CC-Link specifications FLEXBUS+ 10-pin connector for internal safety bus (plug) Ambient operating 0°C to +55°C temperature Storage temperature -25°C to +70°C Humidity 10% to 95%, non-condensing Climatic conditions According to EN 61131-2 Vibration... -
Page 55: Technical Specifications Of Cables
-15°C to +75°C Material Conductor: Annealed copper wire (finely stranded) Core type Finely stranded Solderless terminal 1) Mitsubishi Electric Engineering Co., Ltd. (bar terminal) and Bar terminal model: FA-TVC125T9 crimp tool Crimp tool : FA-NH65A 2) NICHIFU Co.,Ltd. -
Page 56: Dimensional Drawings
Technical specifications MELSEC-WS 7.6 Dimensional drawings Figure 27: Dimensional drawings of WS0-GCC1 (mm) 120.8 22.5 Unit: mm... -
Page 57: Connecting To A Q Series Programmable Controller
Connecting to a Q series programmable controller MELSEC-WS 8. Connecting to a Q series programmable controller This chapter describes the exchange of non-safety related data (transmission data: RX, RWr, reception data: RY, RWw) between a MELSEC-WS safety controller and a Q series programmable controller over CC-Link. -
Page 58: Applicable System
Connecting to a Q series programmable controller MELSEC-WS Figure 29: Notifying information to a MELSEC-WS safety controller 8.2 Applicable system For system configuration of the programmable controller, refer to the following. CC-Link System Master/Local Module User's Manual... -
Page 59: Preparing For Operation
Preparing for operation MELSEC-WS 9. Preparing for operation 9.1 System configuration and start-up procedure This section provides procedures before operation with the following system configuration example. Figure 30: System configuration example Figure 31: Start Procedure before operation Mount modules. Wire cables. Configure station numbers. -
Page 60: Wiring
Preparing for operation MELSEC-WS 9.2 Wiring This section describes wiring of the WS0-GCC1 using CC-Link dedicated cables. For wiring of the QJ61BT11N, refer to the following. CC-Link System Master/Local Module User's Manual (1) Cables Use dedicated cables as specified by the manufacturer for the CC-Link system (see Section 7.2). -
Page 61: Sample Program
Preparing for operation MELSEC-WS 9.3 Sample program This section describes examples of parameter configuration and a program for communication between the WS0-GCC1 and QJ61BT11N. For system configuration, refer to the example in Section 9.1. The WS0-GCC1 exchanges data and signals with the QJ61BT11N by cyclic transmission. -
Page 62: Parameter Configuration Example
Preparing for operation MELSEC-WS 9.3.1 Parameter configuration example This section describes parameter configuration to output data from the WS0-GCC1 to the QJ61BT11N and to input data from the QJ61BT11N to the WS0-GCC1. (1) Configuration required for the WS0-GCC1 The following shows the configuration example using the system configuration of Figure 30. - Page 63 Preparing for operation MELSEC-WS 2) Configuring the number of occupied stations Configure the number of stations occupied by the WS0-GCC1 in the network module configuration dialog. In this example, 1 station occupied has been selected. Figure 34: Configuring the number of occupied stations When Setting and Monitoring Tool is connected to the CPU module, the station number, number of occupied stations and transmission speed can be checked in the...
- Page 64 Preparing for operation MELSEC-WS 3) Editing data sets Editing network input data sets Open the MELSEC-WS to CC-Link dialog and edit RX and RWr. Figure 36: MELSEC-WS to CC- Link dialog Editing network output data sets Open the CC-Link to MELSEC-WS dialog and configure tag names for each output data set as required.
- Page 65 Preparing for operation MELSEC-WS (2) Configuration and program required for the QJ61BT11N The following shows a network parameter configuration example with GX Developer. For precautions for parameter configuration and program creation, refer to the following. CC-Link System Master/Local Module User’s Manual 1) Configuring network parameters with GX Developer Select CC-Link to open the network parameter dialog box and configure the options as follows.
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Page 66: Sample Program
Preparing for operation MELSEC-WS 2) Network parameter - Station information setting Select Station information to open the configuration dialog box and configure the options as follows. Figure 39: Network parameter - CC-Link station information setting dialog After configuring the parameters of the master station, power on the WS0-GCC1 ATTENTION again. -
Page 67: Troubleshooting When Cc-Link Interface Module Is Connected To Q Series Programmable Controller
Troubleshooting when CC-Link interface module is connected to Q series programmable controller MELSEC-WS 10. Troubleshooting when CC-Link interface module is connected to Q series programmable controller Check the status of each module after all the modules required in the system have been connected using CC-Link dedicated cables, and verify that data link can be performed normally. - Page 68 MELCO does not warrant or guarantee the design, 1. Limited Warranty and Product Support. specify, manufacture, construction or installation of the a. Mitsubishi Electric Company ("MELCO") warrants that materials, construction criteria, functionality, use, for a period of eighteen (18) months after date of...
- Page 69 h. These terms and conditions constitute the entire disclaimers and limitations contained in these terms agreement between Customer and MELCO with shall apply to all three types of damages to the fullest respect to warranties, remedies and damages and extent permitted by law. If, however, the personal supersede any other understandings, whether written injury, wrongful death and/or physical property or oral, between the parties.
- Page 70 The company names, system names and product names mentioned in this manual are either registered trademarks or trademarks of their respective companies. In some cases, trademark symbols such as '™' or ' ' are not specified in this manual. ® SH(NA)-080909ENG-E...
- Page 72 SICK AG www.sick.com SH(NA)-080909ENG-E(1912)MEE MODEL: WS-CC-U-E MODEL CODE: 13JZ45 HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN NAGOYA WORKS : 1-14 , YADA-MINAMI 5-CHOME , HIGASHI-KU, NAGOYA , JAPAN When exported from Japan, this manual does not require application to the Ministry of Economy, Trade and Industry for service transaction permission.