Page 1 Instruction handbook English Language Translation Document No. 5.11018.11 Part No. 441839 Status 05.03.2018  b maXX 3000  BM3000 Mains rectifier BM3200 / BM3300 Compact servo unit Read the Instruction handbook before starting any work! 5.11018.11...
Page 2 Copyright This Instruction handbook may be copied by the owner in any quantity, but only for internal use. This Instruction handbook may not be copied or reproduced, in whole or in part, for any other purposes. The use and disclosure of information contained in this Instruction handbook are not permit- ted....
Page 3: Table Of Contents
Table of contents General ..............Information on this Instruction handbook .
Page 4 Table of contents Design and Function ............47 Design .
Page 5 Table of contents 7.13 Connections BM3000 ..........7.13.1 X100 input bridging relay.
Page 6 Table of contents 11 Accessories and Spare Parts ..........177 11.1 Cables .
Page 7: General
ENERAL Information on this Instruction handbook This Instruction handbook provides important information on handling the device. A pre- requisite for safe work is compliance with all specified safety notes and procedural in- structions. Additionally, the valid accident prevention regulations and general safety regulations ap- plicable to the scope of application the device must be complied with.
Page 8: Limitation Of Liability
Limitation of liability CAUTION! ..points out a potentially dangerous situation, that can lead to minor or slight injuries, if not avoided. NOTICE! ..points out a potentially dangerous situation, that can lead to material damage, if not avoided. Recommen- dations NOTE! ..highlights useful hints and recommendations, as well as information for the effi- cient and trouble-free use.
Page 9: Copyright Protection
General Copyright protection The Instruction handbook must be treated confidentially. It is to be used exclusively by personnel who work with the device. The consignment of the Instruction handbook to third persons without the written permission of the manufacturer is prohibited. NOTE! The specific contents, text, drawings, images and other representations are copy- righted and subject to industrial property rights.
Page 10: Spare Parts
Spare parts Spare parts WARNING! False or flawed spare parts can lead to damage, malfunction or complete fail- ure, thus endangering safety. Therefore: m Only use original spare parts of the manufacturer. Procure spare parts through an authorized dealer or directly from the manufacturer. See also ZAccessories and Spare Parts–...
Page 11: Safety
AFETY This section provides an overview of all of the important safety aspects for optimum pro- tection of personnel as well as for the safe and problem-free operation. Contents of the Instruction handbook Each person who is tasked with performing work on or with the device must have read and understood the Instruction handbook before working with the device.
Page 12: Appropriate Use
Appropriate use Appropriate use The device is conceived and constructed exclusively for usage compliant with its intended purpose described in this Instruction handbook. The devices of the model series BM3200, BM3300 contains of a power converter in com- bination with a servo controller. Devices are available in graduated design size and per- formance classes.
Page 13: Responsibility Of The Operating Company
Safety Responsibility of the operating company The device will be used in commercial areas. Thus, the proprietor of the device is subject to the legal work safety regulations. Along with the notes on work safety in this Instruction handbook, the safety, accident pre- vention and environmental protection regulations valid for the area of application of this device must be complied with.
Page 14: Training Of The Personnel
Training of the personnel Training of the personnel WARNING! Risk of injury due to insufficient qualifications! Improper handling can lead to significant personal injury and material damage. Therefore: m Certain activities can only be performed by the persons stated in the respective chapters of this Instruction handbook.
Page 15: Personal Protective Equipment
Safety Personal protective equipment The wearing of personal protective equipment is required when working in order to mini- mize health and safety risks. m The protective equipment necessary for each respective type of work shall always be worn during work. m The personal safety signs present in each working area must be observed.
Page 16: Special Hazards
Special hazards Special hazards In the following section, the remaining marginal risks will be stated that have been iden- tified as a result of the hazard analysis. Observe the safety notes listed here and the warning notes in the further chapters of this manual to reduce health risks and dangerous situations.
Page 17: Fire Fighting
Safety Moving compo- nents WARNING! Risk of injury from moving components! Rotating components and/or components moving linearly can result in severe injury. Therefore: m Do not touch moving components during operation. m Do not open any covering during operation. m The amount of residual mechanical energy depends on the application. Powered components still turn/move for a certain length of time even after the power supply has been switched off.
Page 18: Safety Equipment
2.10 Safety equipment 2.10 Safety equipment WARNING! Risk of fatal injury due to non-functional safety equipment! Safety equipment provides for the highest level of safety in a facility. Even if safety equipment makes work processes more awkward, under no circumstances may they be circumvented.
Page 19: Signs And Labels
Safety 2.12 Signs and labels The following symbols and information signs are located in the working area. They refer to the adjacencies, where they were affixed. WARNING! Risk of injury due to illegible symbols! Over the course of time, stickers and symbols on the device can become dirty or oth- erwise unrecognizable.
Page 20: Signs And Labels Bm3200, Bm3300
2.12 Signs and labels CAUTION! Risk of injury due to hot surface! When in operation, the top of the device can heat up to temperatures > 70 °C! Therefore: m Wear safety gloves  Figure 1: Signs and labels BM3200, BM3300 Instruction handbook b maXX BM3000, BM3200, BM3300 Document no.
Page 21: Signs And Labels Bm3000
Safety Without protection cover With protection cover (option) Figure 2: Signs and labels BM3000 Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 of 218...
Page 22: Signs And Labels Bm3300 With Safety Level
2.12 Signs and labels Signs and labels devices  with safety level NOTE! Only a device marked with the TÜV Rheinland certification label and the safety label fulfills a certified safety function within the meaning of PL classification according ISO 13849 or SIL according EN 61800. new logo former logo Figure 3:...
Page 23: Technical Data
ECHNICAL Dimensions With the help of the following figures, the space requirements in the control cabinet are determined. In order to execute the necessary drilling/section please refer to ZDrilling templates– from page 77. NOTE! All dimensions in mm. Instruction handbook b maXX BM3000, BM3200, BM3300 Document no.
Page 24: Dimensions Bm3000
Dimensions 3.1.1 Dimensions BM3000 Figure 4: Dimensions BM3000 *) Consider minimum space,  ZCooling– on page 34. Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH of 218...
Page 25: Dimensions Bm3200, Bm3300
Technical Data 3.1.2 Dimensions BM3200, BM3300 Figure 5: Dimensions BM3200, BM3300 *) Consider minimum space,  ZCooling– on page 34. Weight Device Weight BM3002 approximately 1.15 kg BM320X, BM330X approximately 2.2 kg BM321X, BM331X approximately 2.5 kg Instruction handbook b maXX BM3000, BM3200, BM3300 Document no.
Page 26: Operating Conditions
Operating conditions Operating conditions 3.3.1 System types There is a differential structure of current supply networks and it is distinguished between three basic types, referring to their grounding, which is accordant to DIN VDE0100 part 300 and accordingly to IEC 60364: m In a TN-system one point is directly grounded (main ground).
Page 27: Requirements To The Energy Supply: Power Supply
Technical Data 3.3.2 Requirements to the energy supply: power supply BM3000 BM3200, BM3300 IT-system, Power supply TN-/TT-system TN-/TT-system (also see ZSystem types– from page 26) Inductance (sum of supply inductance and the Min. u = 0 %, max. u = 4 % power choke inductance) 1) 2) 3 x 400 V, 50/60 Hz...
Page 28: Requirements To The Control Voltage / 24 V-Supply
Operating conditions 3.3.3 Requirements to the control voltage / 24 V-supply BM3200 BM3200 BM3200 BM3200 BM3300 BM3300 BM3300 BM3300 Figure 6: Control voltage / 24V-supply The power supply for the 24 V supply voltage must provide the rated power, at least, which accords to the sum of the 24 V-supply voltage of all devices.
Page 29: Required Environmental Conditions
Technical Data 3.3.5 Required environmental conditions BM3000 BM3200, BM3300 Transportation temperature range -25 °C to +70 °C Transportation climate classification 2 K 3 EN 60721-3-2 Storage temperature range -25 °C to +55 °C Storage climate classification 1 K 4 EN 60721-3-1 Operation environment Industrial supply network Operation temperature range...
Page 30: Correction Factors At Modified Operational Conditions
Operating conditions 3.3.6 Correction factors at modified operational conditions If the devices BM3200, BM3300 are used at operational conditions, which cause different correction factors, then all correction factors for the permitted output power and accord- ingly the output current, must be taken into account by multiplication at the same time. The following correction factors are to be considered if nothing other is specified at the „Technical data“...
Page 31: Environmental Temperature
Technical Data 3.3.6.2 Environmental temperature NOTE! It is no derating necessary while single phase operation of a three phase device BM3201-XT, BM3301X-XT. The devices BM3200, BM3300 are provided for an environment temperature of  = 40 °C. At usage in environments with a deviating temperature between 40 °C and rated 55 °C the permitted output current (I ) is to be calculated according to the following for-...
Page 32: Output Power Dependent On Supply Voltage
Operating conditions 3-phase operation The rated voltage is 3 x 400 V  At smaller supply voltages the output power of the device reduces. below rated  supply voltage  100 % rated Continuous operation permitted 51 % 207 V 400 V 528 V Supply voltage Figure 9:...
Page 33: Dc-Link Voltage
Technical Data 1-phase operation The rated voltage is 3 x 400 V  At smaller supply voltages the output power of the device reduces. below rated  supply voltage  rated Continuous operation permitted Supply voltage Figure 11: Output power dependent on supply voltage If the output current is multiplied with the output voltage, the output power of the device is pro- vided.
Page 34: Cooling
Operating conditions 3.3.7 Cooling BM3000 Cooling water temperature Min. 0 °C to max. 40 °C Temperature of mounting wall Min. cooling air temperature up to max. 40 °C Recommendation:  In order to avoid dew, the temperature of the water inlet is greater or equal to the interior temperature of the device.
Page 35: Electrical Data
Technical Data Electrical data 3.4.1 Electrical data BM3002 BM3002 Input rated power output 18 kVA Input rated current (I 28 A 110 % 10 % Distortion factor of the input current (THD DC-link voltage depends on power supply, 540 V rated value at U = 3 x 400 V...
Page 36: Electrical Data Bm3X01-Xt/Bm3X11-Xt
Electrical data 3.4.2 Electrical data BM3X01-XT/BM3X11-XT with internal ballast resistor BM3X01-XTXX-XXXXX-B-XXXXX- BM3X01 BM3X01 3-phase/3 x 400 V 1-phase/1 x 400 V Input rated power output 4.2 kVA 3.9 kVA 1) 2) 3) Input rated current (I 5.6 A Distortion factor of the input current (THD 118 % 130 % 1) 2) 3)
Page 37 Technical Data with internal ballast resistor BM3X11-XTXX-XXXXX-B-XXXXX- BM3X11 BM3X11 3-phase/3 x 400 V 1-phase/1 x 400 V Input rated power output 6.9 kVA 3.9 kVA 1) 2) 3) Input rated current (I 10.4 A 5.6 A Distortion factor of the input current (THD 77 % 130 % DC-link voltage power supply-dependent/rating...
Page 38: Electrical Data Bm3X02-Xt, Bm3X03-Xt, Bm3X04-Xt
Electrical data 3.4.3 Electrical data BM3X02-XT, BM3X03-XT, BM3X04-XT, 400 V with internal ballast resistor BM3X02-XTXX-XXXXX-B-XXXXX-  without internal ballast resistor BM3X02-XTXX-XXXXX-E-XXXXX- BM3X02 BM3X03 BM3X04 3-phase/3 x 400 V 3-phase/3 x 400 V 3-phase/3 x 400 V Input rated power output 1.3 kVA 2.3 kVA 4.2 kVA...
Page 39 Technical Data BM3X02 BM3X03 BM3X04 1-phase/1 x 400 V 1-phase/1 x 400 V 1-phase/1 x 400 V Input rated power output 1.2 kVA 1.4 kVA 1) 2) 3) Input rated current (I 4.2 A 5.6 A Distortion factor of the input current (THD 130 % 1) 2) 3) Input peak current (I...
Page 40: Electrical Data Bm3X12-Xt, Bm3X13-Xt
Electrical data 3.4.4 Electrical data BM3X12-XT, BM3X13-XT, 400 V with internal ballast resistor BM3X02-XTXX-XXXXX-B-XXXXX-  without internal ballast resistor BM3X02-XTXX-XXXXX-E-XXXXX- BM3X12 BM3X13 3-phase/3 x 400 V 3-phase/3 x 400 V Input rated power output 5.4 kVA 6.9 kVA 1) 2) 3) Input rated current (I 7.8 A 10.4 A...
Page 41 Technical Data BM3X12 BM3X13 1-phase/1 x 400 V 1-phase/1 x 400 V Input rated power output 1.4 kVA 1) 2) 3) Input rated current (I 5.6 A Distortion factor of the input current (THD 130 % 1) 2) 3) Input peak current (I 5.6 A DC-link voltage power supply-dependent/rating 540 V...
Page 42: Electrical Data Bm3Xxx-Xe
Electrical data 3.4.5 Electrical data BM3XXX-XE, 230 V with internal ballast resistor BM3X02-XEXX-XXXXX-B-XXXXX-  without internal ballast resistor BM3X02-XEXX-XXXXX-E-XXXXX- BM3X02 BM3X03 BM3X04 BM3X12 BM3X13 1-phase/ 1-phase/ 1-phase/ 1-phase/ 1-phase/ 1 x 230 V 1 x 230 V 1 x 230 V 1 x 230 V 1 x 230 V Input rated power output...
Page 43 Technical Data All rated values refer to a supply voltage of 230 V (single phase) and accordingly 400 V (3-phase) at 50 Hz, a control voltage of 24 V and an environmental temperature of 40 °C. The input current must be reduced be a temperature of 40 °C and 55 °C, see correction factors at modified environmental conditions, ZEnvironmental temperature–...
Page 44: Frequency-Output-Dependent Current Derating
Electrical data 3.4.6 Frequency-output-dependent current derating All Baumüller devices were developed, so that the specified rated-output current is per- manently permitted, i. e. in the S1-operation, at an electrical output frequency of more than 15 Hz. If the statical output frequency of the inverter is smaller than 15 Hz and the frequency is longer than 5 seconds between 0 and 15 Hz, then the permitted, permanent output current must be reduced, conforming to the following characteristic curve.
Page 45: Load Cycle According To En61800-6
Technical Data 3.4.7 Load cycle according to EN61800-6 Operation with constant load Figure 14: Typical current-time-diagram: Operation at constant load at 2 kHz at 4 kHz at 8 kHz at 16 kHz BM3X01 5 A (100 % I 5 A (100 % I 3.5 A (70 % I 2.5 A (50 % I rated...
Page 46: Typical Current-Time-Diagram: Intermittent Load Cycle
Electrical data Intermittent load cycle Figure 16: Typical current-time-diagram: Intermittent load cycle This term is valid for possible load cycles:   I    rated Example load cycles: with I = 60 % I with I = 150% I with I = 200 % I rated...
Page 47: Design And Function
ESIGN AND UNCTION In this chapter the basic design of the device BM3000, BM3200, BM3300 is described and the type code on the devices is described. NOTE! The devices of the BM3000, BM3200, BM3300-series are intended for the use in the „Second environment“...
Page 48: Design
Design Design The BM3200, BM3300 device series are servo converters of Baumüller Nürnberg GmbH. The devices consist of a power unit and a controller unit, which are integrated in a com- mon housing. The rated current of the devices reaches from 5 A to 10 A. The devices dif- fer in size, power and equipment (hard- and software).
Page 49 Design and Function Compact servo Supply-/axis unit and controller in one housing, these devices can be operated individu- unit ally also. The input sided inverter converts the AC current into DC current, which was taken from the power supply. The DC-link capacitors smooth this DC-link voltage. The output sided inverter generates a three-phase system with variable frequency and voltage for the sup- ply of the connected motor.
Page 50: Identification Of The Device
Identification of the device Identification of the device 4.2.1 Part number BM3200, BM3300 Figure 17: Part number BM3200, BM3300 - front Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH of 218...
Page 51: Type Plate
Design and Function 4.2.2 Type plate The figure shows the positions, where the type plate was attached. On the type plate the type code of the device is found, also. BM3000 Figure 18: Type plate attachment BM3000 Instruction handbook b maXX BM3000, BM3200, BM3300 Document no.
Page 52: Type Plate Attachment Bm3200, Bm3300
Identification of the device BM3200, BM3300 Figure 19: Type plate attachment BM3200, BM3300 Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH of 218...
Page 53: Type Code
Design and Function 4.2.3 Type code The type code has the format: BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX]. The type code is explained in the following table. BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Device generation BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Device design Mains rectifier unit Compact Servo unit Compact Servo unit safety BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Housing size 0 to 1: see ZDimensions–...
Page 54 Identification of the device BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Fieldbus interface ® EtherCAT VARAN ® CANopen ® POWERLINK ProfiNET RT/IRT ® EtherCAT BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Encoder interface ® ® 2.1, SSI,  HIPERFACE , EnDat square and sine incremental encoder, resolver ® EnDat 2.2 ® HIPERFACE DSL BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Digital inputs/outputs 2 digital inputs/ 2 digital outputs...
Page 55: Ul Notes
Design and Function UL notes The notes below must be observed in case you consider UL 508 C. ZRequirements to the energy supply: power supply– on page 27 n For use with grounded wye sources only or equivalent. ZRequired environmental conditions– on page 29 n Note the maximum surrounding air temperature.
Page 56 UL notes ZFuses– from page 191 n Devices are suitable for use on a circuit capable of deliver- ing not more than 5000 rms symmetrical amperes,480Y/277 V maximum m when protected by J Class Fuses rated min. 480 V , max. 15 A m when protected by a circuit breaker rated min.
Page 57: Display Elements Bm3000
Design and Function Display elements BM3000 The mains rectifier unit BM3000 displays its state via the LED state display H100. Name Meaning Internal designation H100 State display H100 green: Bridging relay switched on Instruction handbook b maXX BM3000, BM3200, BM3300 Document no.
Page 58: Display- And Operating Elements Bm3200, Bm3300
Display- and operating elements BM3200, BM3300 Display- and operating elements BM3200, BM3300 Depending on the variant of the fieldbus connection ® ® EtherCAT Type code BM3200, BM3300 with EtherCAT CoE profile: BM3XXX-XXXX-XXXXX[-X]-1XXXX[-S0X]-XX[-XX][-EXX][-#XX] ® Type code BM3200, BM3300 with EtherCAT SoE profile: BM3XXX-XXXX-XXXXX[-X]-7XXXX[-S0X]-XX[-XX][-EXX][-#XX] 7-segment display...
Page 59 Design and Function VARAN Type code BM3200, BM3300 with VARAN: BM3XXX-XXXX-XXXXX[-X]-2XXXX[-S0X]-XX[-XX][-EXX][-#XX] 7-segment display display status controller Meaning see: ZFunction of the 7-segment display– from page 62 H11 - H14: Status display via LED  Meaning see: ZFunction of the LEDs H11 to H14– page 63 Service interface S1 - S4:...
Page 60: Display-/Operator Controls Controller Bm3200, Bm3300 Canopen
Display- and operating elements BM3200, BM3300 ® ® CANopen Type code BM3200, BM3300 with CANopen BM3XXX-XXXX-XXXXX[-X]-3XXXX[-S0X]-XX[-XX][-EXX][-#XX] 7-segment display display status controller Meaning see: ZFunction of the 7-segment display– from page 62 H11 - H14: Status display via LED  Meaning see: ZFunction of the LEDs H11 to H14–...
Page 61: Display-/Operator Controls Controller Bm3200, Bm3300 Powerlink
Design and Function ® ® POWERLINK Type code BM3200, BM3300 with POWERLINK BM3XXX-XXXX-XXXXX[-X]-4XXXX[-S0X]-XX[-XX][-EXX][-#XX] 7-segment display display status controller Meaning see: ZFunction of the 7-segment display– from page 62 H11 - H14: Status display via LED  Meaning see: ZFunction of the LEDs H11 to H14– page 63 Service interface S1 - S4:...
Page 62: Function Of The 7-Segment Display
Display- and operating elements BM3200, BM3300 4.5.1 Function of the 7-segment display An exact description is found in the drive statuses- and accordingly the transitions in the Parameter Manual. 0: Low, 1: High Condition  Display Meaning Drive Manager NOT READY-TO-START Drive signals „not ready for power switch-on“...
Page 63: Function Of The Leds H11 To H14
Design and Function 4.5.2 Function of the LEDs H11 to H14 Designation Internal designation Meaning front plate 1.1 green Torque direction 1.1 red H11 green: positive torque direction H11 red: negative torque direction 1.2 green Power-On / pulse enable 24 V connected 1.2 red H12 green: power ON H12 red:...
Page 64: Function Of The Leds H31/H32 And H41/H42
Display- and operating elements BM3200, BM3300 4.5.3 Function of the LEDs H31/H32 and H41/H42 Depending on the variant of the fieldbus connection ® ® LEDs EtherCAT Type code BM3200, BM3300 with EtherCAT CoE profile: BM3XXX-XXXX-XXXXX[-X]-1XXXX[-S0X]-XX[-XX][-EXX][-#XX] ® Type code BM3200, BM3300 with EtherCAT SoE profile: BM3XXX-XXXX-XXXXX[-X]-7XXXX[-S0X]-XX[-XX][-EXX][-#XX] Designation...
Page 65 Design and Function ® ® LEDs CANopen Type code BM3200, BM3300 with CANopen BM3XXX-XXXX-XXXXX[-X]-3XXXX[-S0X]-XX[-XX][-EXX][-#XX] LEDs without function. ® LEDs  Type code BM3200, BM3300 with POWERLINK ® POWERLINK BM3XXX-XXXX-XXXXX[-X]-4XXXX[-S0X]-XX[-XX][-EXX][-#XX] Naming on the  Meaning Blinking pattern front plate H31 (green) X3 Link / Act Off: No connection...
Page 66: Settings Address Switches
Display- and operating elements BM3200, BM3300 4.5.4 Settings address switches ® EtherCAT CoE BM3XXX-XXXX-XXXXX[-X]-1XXXX[-S0X]-XX[-XX][-EXX][-#XX] ® EtherCAT BM3XXX-XXXX-XXXXX[-X]-7XXXX[-S0X]-XX[-XX][-EXX][-#XX] VARAN BM3XXX-XXXX-XXXXX[-X]-2XXXX[-S0X]-XX[-XX][-EXX][-#XX] ® POWERLINK BM3XXX-XXXX-XXXXX[-X]-4XXXX[-S0X]-XX[-XX][-EXX][-#XX] IP-Address  The IP address of the controller consists of 32 bits or 4 bytes (e.g. 192.168.125.203). S1 to S4 ®...
Page 67 Design and Function Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 of 218...
Page 68 Display- and operating elements BM3200, BM3300 ® ® Figure 24: Address switch setting EtherCAT , POWERLINK , VARAN Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH of 218...
Page 69 Design and Function ® CANopen BM3XXX-XXXX-XXXXX[-X]-3XXXX[-S0X]-XX[-XX][-EXX][-#XX] NOTE! Switch up = 0001 Baud rate S2 20 kBit/s 125 kBit/s, default setting switch 250 kBit/s 500 kBit/s 1 MBit/s Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 of 218...
Page 70: Address Setting Canopen
Display- and operating elements BM3200, BM3300 Address S3/S4 ® Figure 25: Address setting CANopen Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH of 218...
Page 71: Transport And Packaging
RANSPORT AND ACKAGING Safety notes for transport NOTICE! Damage due to unauthorized transport! Transport handled by untrained personnel can lead to a substantial amount of mate- rial damage. m The unloading of the packages upon delivery as well as the in-house transport should only be done by trained personnel.
Page 72: Transport Inspection
Transport inspection Transport inspection Upon receiving the delivered goods, immediately examine them for completeness and transport damage. If there is visible transport damage on the outside, proceed as follows: m Do not accept the delivery or conditionally accept it with reservations. m Note the extent of the damage on the transport documents or on the delivery note of the shipping agent.
Page 73: Mounting
OUNTING The device is intended for mounting it into a control cabinet. Mounting comprises the following steps: 1 Mounting preparation  (for drilling holes, see ZDrilling templates– from page 77) 2 Mounting the device (for attachment, see ZMounting instruction BM3200, BM3300– on page 83) Safety notes NOTE!
Page 74 Safety notes WARNING! Danger as a result of faulty mounting! The mounting requires qualified personnel with adequate experience. Faulty mount- ing can lead to life-threatening situations or substantial material damage. Therefore: m Only allow mounting to be performed by employees of the manufacturer or by oth- er qualified personnel.
Page 75: Danger Area Near The Mechanical Mounting
Mounting CAUTION! Danger due to sharp edges. If the device is lifted with unprotected hands during mounting, palms or fingers can be cut. If the device falls, feet can be injured. Figure 26: Danger area near the mechanical mounting Therefore: m Ensure that only qualified personnel, who are familiar with the safety notes and as- sembly instructions, mount this device.
Page 76: Preparing For Mounting
Preparing for mounting Preparing for mounting Based on the project planning and the drilling templates (see ZDrilling templates– from page 77), the positions of the attachment drill holes can be determined. NOTICE! Property damage due to conductive contamination. Therefore: m When performing installation work of any kind, it must be ensured that no foreign material (e.g.
Page 77: Drilling Templates
Mounting Drilling templates How to determine the required space in the control cabinet, see ZDimensions– from page 23. Use the drilling templates to make the necessary drill holes. NOTE! Consider the minimum clearances for cooling when making the drill holes. Further notes see ZDimensions–...
Page 78: Drilling Template Bm3000
Drilling templates Drilling template BM3000 Figure 27: Drilling template BM3000 Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH of 218...
Page 79: Drilling Template Bm3200, Bm3300
Mounting Drilling template BM3200, BM3300 Figure 28: Drilling template BM3200, BM3300 Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 of 218...
Page 80: Mounting Instruction Bm3000
Mounting instruction BM3000 Mounting instruction BM3000 DANGER! Risk of fatal injury from electrical current! The mains rectifier BM3000 protection code is IP00. The operator is responsible for the protection against direct and indirect touch in the switching cabinet. NOTE! The mains rectifier BM3000 is available with cold plate cooling only. Mechanical data The cooling version cold plate is a particular efficient cooling alternative.
Page 81 Mounting The required screws and washers for the mounting are specified below the figure. Complete mounting as follows: 1 Provide suitable fixing material. 2 Mount device. n check the surface quality of device’s rear panel/mounting plate, see ZMechanical data of the mounting plate for cold plate– on page 80 Mount device h Mount BM3000 horizontally only.
Page 82: Mount Protection Cover (Option)
Mounting instruction BM3000 1 Keep the accessories kit protection cover ready  Mount protection cover (option) (see ZAccessories kit protection cover BM3000– on page 197). 2 Unscrew 2 screws M3 with a screwdriver., 3 Replace with 2 distance bushings M3x52 (torque 1 Nm) 4 Attach protection cover 5 Mount the protection cover with the 2 screws M3 (torque 1 Nm) Distance...
Page 83: Mounting Instruction Bm3200, Bm3300
Mounting Mounting instruction BM3200, BM3300 The required screws and washers for the mounting are specified below the figure. Complete mounting as follows: 1 Provide suitable fixing material. 2 Mount device. Mount device h On the top and on the bottom insert the fixing screw into the longitudinal holes (1). h Then let the device glide downwards (2).
Page 84 Mounting instruction BM3200, BM3300 Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH of 218...
Page 85: Installation
NSTALLATION This chapter describes the electrical installation of the device. The mechanical mounting is described in ZMounting– from page 73. Assure, that the technical preconditions are fulfilled, before installation: Prior to installation, ensure that the technical prerequisites have been fulfilled: 1 Check the demands on the electrical power supply.
Page 86: Hazard Areas During Electrical Installation
Safety notes WARNING! Danger due to faulty installation and initial commissioning! Installation and initial commissioning require qualified personnel with adequate expe- rience. Faulty installation can lead to life-threatening situations or substantial material damage. Therefore: m Only allow installation and initial commissioning to be performed by employees of the manufacturer or by other qualified personnel.
Page 87: Voltage Test
Installation Danger from  residual energy DANGER! Risk of fatal injury from electrical current! Stored electric charge. Discharge time of the complete system = discharge time of the device with the lon- gest DC link discharge time in the complete system. Refer to Z Electrical Data –.
Page 88: Demands On The Electrical Power Supply
Demands on the electrical power supply Demands on the electrical power supply For all important data, see ZRequirements to the energy supply: power supply– from page 27. Minor deviations from requirements in the power supply can lead to malfunctioning of the device.
Page 89: Pe Connection And Rcd Compatibility
Installation PE connection and RCD compatibility Depending on the functional principle, leakage current >3.5 mA or >10 mA can flow through the protective conductor. Consequently, a PE connection in accordance with EN 61800-5-1 is specified. DANGER! Risk of fatal injury from electrical current! This product can cause direct and/or alternating current in the protective ground con- ductor.
Page 90: Shielding Plan
Shielding plan In order to achieve an EMC-compatible and interference-free operation within the frame- work of legislation, the following aspects must be considered. Please do not hesitate to contact our sales department or the application department of Baumüller Nürnberg GmbH, if there are any questions. m Only use Baumüller motor cables and Baumüller components.
Page 91: Shielding Connection Mounting Plate
Installation NOTE! Pay attention to strain relief for all cables! 7.8.1 Shielding connection mounting plate Establish a large-area contact between the shield and the conductive and grounded mounting plate by means of a conductive clamp. Refer to ZConnecting the shield– on page 92.
Page 92: Connecting The Shield
Shielding plan 7.8.2.2 Connecting the shield It is recommended to connect the shielding according following figure, see also ZAcces- sories kit shielding BM3200, BM3300– on page 197. prepare motor cable according figure 2 remove the motor temperature cable’s shield from the cable wrap motor temperature cable around motor cable at least 1 turn, form no loop.
Page 93: Tape Shield Motor Temperature Cable Around
Installation 4 from top wrap conductive metallic adhesive tape around Motor temperature cable conductive metallic adhesive tape Motor cable Figure 35: Tape shield motor temperature cable around NOTE! The shielding of the motor temperature cable and the shielding of the motor cable is wrapped together with a conductive metallic adhesive tape.
Page 94 Shielding plan 5 connect both shielding with shield clamp on the shield sheet, note locking torque of the fixing screw! NOTE! The shield must be connected to the mounting plate with a metallic clamp, if the op- tional shield sheet is not used! Motor tempera- ture cable Shield sheet...
Page 95: Requirements For The Motor Temperature Sensors
Installation Requirements for the motor temperature sensors To protect the motor against impermissible overheating, a motor temperature sensor can be connected to the BM3200, BM3300 device via the encoder cable or directly. The de- vice switches off of the motor when a settable threshold temperature has been exceeded. NOTE! The motor temperature sensor must be connected either on the BM3200, BM3300 directly or via the encoder cable, the other input must not be connected.
Page 96: Installation Procedure Bm3000
7.10 Installation procedure BM3000 7.10 Installation procedure BM3000 DANGER! Risk of fatal injury from electrical current! Parts under voltage are dangerous to life. Therefore: m Assure, that the device and the parts (e. g. power cables), which are mounted as well as the mounting range are de-energized during mounting.
Page 97: Installation Procedure Bm3200, Bm3300
Installation 7.11 Installation procedure BM3200, BM3300 DANGER! Risk of fatal injury from electrical current! Parts under voltage are dangerous to life. Therefore: m Assure, that the device and the parts (e. g. power cables), which are mounted as well as the mounting range are de-energized during mounting. h All cables must be installed EMC-compatible.
Page 98: Connecting Diagrams
7.12 Connecting diagrams Connection temperature sensor of motor (consider polarity!) m with encoder cable m with plug ZX101 - motor temperature– on page 143 NOTE! The motor temperature sensor must be connected either on the BM3200, BM3300 directly or via the encoder cable, the other input must not be connected. Connect signal generator for pulse enable:...
Page 99: Mains Rectifier Bm3000
Installation 7.12.1 Mains rectifier BM3000 Bridging relay Input X100:1 X100:3 M 24 V 1D1 1C1 U V W Figure 37: Connection diagram BM3000 X100 Connection for input signal of bridging relay, see ZConnections BM3000– on page 119. Power supply,  1U1, 1V1, ZRequirements to the energy supply: power supply–...
Page 100: Bm3Xxx-Xt As A Compact Servo Unit (3-Phase)
7.12 Connecting diagrams 7.12.2 BM3XXX-XT as a compact servo unit (3-phase) Devices with internal ballast resistor BM3XXX-XTXX-XXXXX-B-XXXXX- U V W X300 X200 1D1 1U1 1V1 X205 X202 X200-1 + 24 V M 24 V ProDrive BM5-K-USB-XXX X2:1 H (on) X2:5 Entladezeit 15 Minuten Discharge time 15 minutes X2:5...
Page 101 Installation Devices without internal ballast resistor BM3XXX-XTXX-XXXXX-E-XXXXX- Figure 39: Terminal diagram BM3XXX-XT (3-phase connection, no internal ballast resistor) Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 of 218...
Page 102 7.12 Connecting diagrams Service interface, see ZX1 - Service interface– on page 120 Digital in- and outputs, e.g. pulse enable,  ZX2 - Digital inputs/outputs– on page 121 X2:5 Input pulse enable, Low: not enabled, High: enabled (operation possible) ® ®...
Page 103: Bm3Xxx As An Axis Unit
Installation 7.12.3 BM3XXX as an axis unit Devices with internal ballast resistor BM3XXX-XTXX-XXXXX-B-XXXXX- Figure 40: Terminal diagram BM3XXX-XT - axis unit with internal ballast resistor Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 of 218...
Page 104 7.12 Connecting diagrams Devices without internal ballast resistor BM3XXX-XTXX-XXXXX-E-XXXXX- Figure 41: Terminal diagram BM3XXX - axis unit, without internal ballast resistor Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH of 218...
Page 105 Installation Devices with internal ballast resistor BM3XXX-XEXX-XXXXX-B-XXXXX- Figure 42: Terminal diagram BM3XXX-XE - axis unit with internal ballast resistor Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 of 218...
Page 106 7.12 Connecting diagrams Devices without internal ballast resistor BM3XXX-XEXX-XXXXX-E-XXXXX- Figure 43: Terminal diagram BM3XXX-XE - - axis unit without internal ballast resistor Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH of 218...
Page 107 Installation Service interface, see ZX1 - Service interface– on page 120 Digital in- and outputs e. g. pulse enable,  ZX2 - Digital inputs/outputs– on page 121 X2:5 Input pulse enable, Low: not enabled, High: enabled (operation possible) ® ® ®...
Page 108: Bm3Xxx-Xt As A Compact Servo Unit (Single-Phase)
7.12 Connecting diagrams 7.12.4 BM3XXX-XT as a compact servo unit (single-phase) Devices with internal ballast resistor BM3XXX-XTXX-XXXXX-B-XXXXX- Figure 44: Connection diagram BM3XXX-XT (single-phase connection, with internal ballast resistor) Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH of 218...
Page 109 Installation Devices without internal ballast resistor BM3XXX-XTXX-XXXXX-E-XXXXX- X300 X300 X200 1U1 1V1 X203 X200-1 + 24 V M 24 V ProDrive BM5-K-USB-XXX X2:1 H (on) X2:5 Entladezeit 15 Minuten Discharge time 15 minutes X2:5 L (off) Betriebsanleitung beachten Observe the user manual X2:10 BM3X0X 310045678...
Page 110 7.12 Connecting diagrams Service interface, see ZX1 - Service interface– on page 120 Digital in- and outputs, e.g. pulse enable,  ZX2 - Digital inputs/outputs– on page 121 X2:5 Input pulse enable, Low: not enabled, High: enabled (operation possible) ® ®...
Page 111: Bm3Xxx-Xe As Compact Servo Unit (1-Phase, 230 V)
Installation 7.12.5 BM3XXX-XE as compact servo unit (1-phase, 230 V) Devices with internal ballast resistor BM3XXX-XEXX-XXXXX-B-XXXXX- Figure 46: Connection diagram BM3XXX-XE (1-phase connection, 230 V, with internal ballast resistor) Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 of 218...
Page 112 7.12 Connecting diagrams Devices without internal ballast resistor BM3XXX-XEXX-XXXXX-E-XXXXX- Figure 47: Connection diagram BM3XXX-XE (1-phase, 230 V, without internal ballast resistor) Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH of 218...
Page 113 Installation Service interface, see ZX1 - Service interface– on page 120 Digital in- and outputs, e.g. pulse enable,  ZX2 - Digital inputs/outputs– on page 121 X2:5 Input pulse enable, Low: not enabled, High: enabled (operation possible) ® ® ® X3, X4 Connections for fieldbus EtherCAT , VARAN, CANopen...
Page 114: Application: Power Supply Connection (3-Phase) With Energy Compensation
7.12 Connecting diagrams 7.12.6 Application: Power supply connection (3-phase) with energy compensation for devices with internal ballast resistor BM3XXX-XTXX-XXXXX-B-XXXXX- Filter Filter Filter + 24 V M 24 V H (on) H (on) H (on) L (off) L (off) L (off) Figure 48: Application: Power supply connection with energy compensation Instruction handbook b maXX BM3000, BM3200, BM3300...
Page 115 Installation Installation notes F1, F2, F2 Fuses (cable protection+ device protection), separate fuse for every device F10-F15 Option: a destruction of the next devices can be avoided Fuse for the 24 V-voltage supply Separate filter for every device,  Filter (a shared filter can be possible, but its function is not guaranteed) Choke, u = 2 - 4 %, separate choke for every device, the use of the same type of chokes...
Page 116: Application: Dc Link Connection Of Further Bm3000 Or Of Additional Capacities
7.12 Connecting diagrams 7.12.7 Application: DC link connection of further BM3000 or of additional capacities for devices with 3-phase connection and internal ballast resistor BM3XXX-XTXX-XXXXX-B-XXXXX- NOTE! Following notes must be considered if additional devices or capacities are connected to the DC link. The sum of the drawn power of all devices (incl.
Page 117 Installation Installation notes Fuses (cable protection+ device protection) F10-F15 Option: a destruction of the next device can be avoided Fuse for the 24 V-voltage supply Filter The supplying device must be connected to a filter CAUTION! The maximum number of devices or the maximum DC link capacitance that can be connected depend on the power supply voltage, see ZFigure 50–...
Page 118 7.12 Connecting diagrams Waiting time [s] 1175 µF or 940 µF or 705 µF or 470 µF or 235 µF or 5 add. devices 4 add. devices 3 add. devices 2 add. devices 1 add. device no additional capacitance connected to the DC link Power supply voltage (AC, phase to phase voltage) Figure 51:...
Page 119: Connections Bm3000
Installation 7.13 Connections BM3000 7.13.1 X100 input bridging relay X100 Input current: 0.08 A Level: Low (0 ... 5 V); High (12 … 28 V) Input bridging relay not connected M24V Max. conductor cross-section Termination system 0.2 mm² to 1.5 mm² spring clamp termination 7.13.2 Power connections 1U1, 1V1, 1W1...
Page 120: Connections
7.14 Connections 7.14 Connections 7.14.1 BM3200, BM3300 front side Service interface Digital X3 / X4: Fieldbus ® EtherCAT VARAN ® CANopen ® POWERLINK X6: Encoder Analog connection Figure 52: Connections front side 7.14.1.1 X1 - Service interface X1: Service interface NOTE! Only, the service cable BM5-K-USB-XXX must be used with the service interface X1, also see...
Page 121: X2 - Digital Inputs/Outputs
Installation 7.14.1.2 X2 - Digital inputs/outputs X2 (SELV/PELV) Inputs: Evaluation: Edges, programmable Current input according to input: 2 mA digital input, 20 mA fast digital input Transit delay input: Max. 4 ms, 10 µs at fast inputs Level: Low (0 ... 5 V); High (12 ... 28 V) Outputs: Output current per output: 500 mA...
Page 122: X3 / X4 - Fieldbus Connection
7.14 Connections 7.14.1.3 X3 / X4 - fieldbus connection Depending on the hardware-version, see ZType code– from page 53. ® ® EtherCAT Type code BM3200, BM3300 with EtherCAT CoE profile: BM3XXX-XXXX-XXXXX[-X]-1XXXX[-S0X]-XX[-XX][-EXX][-#XX] ® Type code BM3200, BM3300 with EtherCAT SoE profile: BM3XXX-XXXX-XXXXX[-X]-7XXXX[-S0X]-XX[-XX][-EXX][-#XX] ®...
Page 123 Installation VARAN Type code BM3200, BM3300 with VARAN profile: BM3XXX-XXXX-XXXXX[-X]-2XXXX[-S0X]-XX[-XX][-EXX][-#XX] X3 VARAN IN VARAN OUT Number of bus connections 1 IN / 1 OUT Bus connection RJ 45 Number of parameters refer to parameter handbook BM3000 Data width of parameters 16 / 32 Bit Baud rates 10 / 100 Mbit/s...
Page 124 7.14 Connections ® ® CANopen Type code BM3200, BM3300 with CANopen BM3XXX-XXXX-XXXXX[-X]-3XXXX[-S0X]-XX[-XX][-EXX][-#XX] ® X3 CANopen IN ® CANopen 4 kByte DP-RAM, 256 kByte RAM,  Memory 1 MByte Flash-EPROM Number of bus connections 2, no slot rules Bus connection 2 connectors RJ45, 8-pin Baud rates 20/125/250/500/1000 kBit/s Address range...
Page 125 Installation ® ® POWERLINK Type code BM3200, BM3300 with POWERLINK BM3XXX-XXXX-XXXXX[-X]-4XXXX[-S0X]-XX[-XX][-EXX][-#XX] ® X3 POWERLINK IN ® POWERLINK Number of bus connections 1 IN / 1 OUT Bus connection RJ 45 Number of parameters refer to parameter handbook BM3000 Data width of parameters 16 / 32 Bit Baud rates 10 / 100 Mbit/s...
Page 126: X6 - Analog Inputs/Outputs
7.14 Connections 7.14.1.4 X6 - analog inputs/outputs BM3XXX-XXXX-XXXXX[-X]-XXX1X Two analog inputs and one analog output are provided. BM3XXX-XXXX-XXXXX[-X]-XXX2X Two analog inputs and two analog outputs are provided. Inputs Resolution 12 Bit Version Differential input Input resistance approx. 50 k Current input max. 200 µA Sampling rate 125 µs...
Page 127: X7 - Encoder Connection
Installation 7.14.1.5 X7 - encoder connection switchable: Resolver  All encoders, that comply with the following technical specification, may also be used: evaluation Pole pair number The ratio between the pole pair number of the motor and the pole pair number of the encoder must be an integer. Current input max.
Page 128 7.14 Connections ® Encoder  The encoder evaluation is provided with a HIPERFACE -interface. evaluation  The encoders, which meet the following technical specifications, can be used: ® HIPERFACE Voltage supply 10 V ® Signal level HIPERFACE - specification of the process data channel (~1 V ;...
Page 129 Installation Encoder  The encoders, which meet the following technical specifications, can be used: evaluation with  ® EnDat 2.1 or SSI Voltage supply controlled Signal level ~1 V Current input Max. 250 mA GND encoder supply +5 V encoder supply Clock+ A + (COS +) A - (COS -)
Page 130 7.14 Connections Encoder  The encoders, which meet the following technical specifications, can be used: evaluation with ® EnDat Voltage supply controlled Signal level ~1 V Current input Max. 250 mA GND encoder supply +5 V encoder supply Clock+ reserved * reserved * reserved * reserved *...
Page 131 Installation Sine or  The encoders, which meet the following technical specifications, can be used: square wave encoder  Voltage supply controlled evaluation Signal level RS422 (TTL) for square wave incremental encoders ~1 Vss for sine incremental encoders Current input Max.
Page 132 7.14 Connections Encoder  The encoders, which meet the following technical specifications, can be used: evaluation with ® HIPERFACE DSL ® Signal level HIPERFACE DSL Current input Max. 250 mA GND encoder supply 10 V encoder supply reserved * reserved * reserved * reserved * reserved *...
Page 133: Connections Bm3200, Bm3300 On Top
Installation 7.14.2 Connections BM3200, BM3300 on top 3-phase device with internal ballast resistor BM3XXX-XTXX-XXXXX-B-XXXXX- X202: Power supply connection X205: Connection DC-link X300: Signal bus X200: 24V-voltage supply Figure 53: Connections at the top, BM3XXX-XT with internal ballast resistor Instruction handbook b maXX BM3000, BM3200, BM3300 Document no.
Page 134 7.14 Connections 3-phase device without internal ballast resistor BM3XXX-XTXX-XXXXX-E-XXXXX- X203: Power supply connection Ballast resistor connection DC link connection X300: Signal bus X200: 24V-voltage supply Figure 54: Connections at the top, BM3XXX-XT without internal ballast resistor NOTE! The ballast resistor connection is not short-circuit proof. When using devices BM3200, BM3300 without internal ballast resistor an external ballast resistor must be connected in case of braking operation.
Page 135 Installation 1-phase device with internal ballast resistor BM3XXX-XEXX-XXXXX-B-XXXXX- X202: Power supply connection X205: Connection DC-link X300: Signal bus X200: 24V-voltage supply Figure 55: Connections at the top, BM3XXX-XE with internal ballast resistor Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 of 218...
Page 136 7.14 Connections 1-phase device without internal ballast resistor BM3XXX-XEXX-XXXXX-E-XXXXX- X202: Power supply connection X205: Connection DC-link Ballast resistor X300: Signal bus X200: 24V-voltage supply Figure 56: Connections at the top, BM3XXX-XE without internal ballast resistor NOTE! The ballast resistor connection is not short-circuit proof. When using devices BM3200, BM3300 without internal ballast resistor an external ballast resistor must be connected in case of braking operation.
Page 137: X200 - 24V Voltage Supply
Installation 7.14.2.1 X200 - 24V voltage supply X200 (SELV/PELV) Control voltage (U + 24 V -15 % / +20 % according to EN 61131-2:1994, table 7 Also see ZRequirements to the control voltage / 24 V-supply– on page 28. The control voltage must accord to PELV (EN 61800-5-1, chapter 3.21) and accordingly to SELV (EN 61800-5-1, chapter 3.35)....
Page 138: X202, X203, X205 - Power Supply, Dc Link, Ballast Resistor Connection
7.14 Connections 7.14.2.2 X202, X203, X205 - power supply, DC link, ballast resistor connection NOTE! A device of the series BM3200, BM3300 can be operated as a compact servo unit and accordingly as an axis unit. NOTE! A proper execution of BM3200, BM3300 as an axis unit can only be ensured at Baumüller supply units (mains rectifiers).
Page 139 Installation X202 BM3XXX-XTXX-XXXXX-B-XXXXX-, device with internal ballast resistor Power supply 1U1, 1V1, 1W1 X202 BM3XXX-XE, device with/without internal ballast resistor Power supply L, N X203 BM3XXX-XTXX-XXXXX-E-XXXXX-, device without internal ballast resistor Power supply 1U1, 1V1, 1W1 DC link connection 1C1, 1D1 Ballast resistor connection...
Page 140: X300 - Signal Bus
7.14 Connections 7.14.2.3 X300 - signal bus If a system of b maXX devices is installed with signal bus connection, then all devices are connected with one another via the signal bus. The bus including the supply unit can be scanned by each participant and individual signals can be set.
Page 141 Installation Signal bus Notes for the installation of signal bus cables: X300 Figure 57: Installation of signal bus cable Always, attach the flat cable holder from the left to the first device and at the same position. Put the leftovers of the flat cable holder as a loop between the flat cable hold- er and the connector.
Page 142: Connections Bm3200, Bm3300 At The Bottom
7.14 Connections 7.14.3 Connections BM3200, BM3300 at the bottom X102: STO-connection X101: Connection motor temperature X107: Motor connection 1U2, 1V2, 1W2 Figure 58: Connections at the bottom Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH of 218...
Page 143: X101 - Motor Temperature
Installation 7.14.3.1 X101 - motor temperature X101 (SELV/PELV) Termination system Connector, spring clamp termination Minimum Maximum Connector cross-section single-wire 0.2 mm² / AWG28 1.5 mm² / AWG16 flexible 0.2 mm² / AWG28 1.5 mm² / AWG16 with wire end ferrule  0.2 mm²...
Page 144: X107 - Motor Connection
7.14 Connections STO 2 GND STO 2 24V n. c. STO 1 GND STO 1 24 V NOTE! The used power supply must comply with the defined voltage drop according EN60204-1. 7.14.3.3 X107 - motor connection X107 1U2, 1V2, 1W2 Connection system Loading capacity Connector,...
Page 145: Pe Connections Bm3200, Bm3300 Rear Panel
Installation 7.14.4 PE connections BM3200, BM3300 rear panel PE: Connection PE PE: Connection PE Connection PE Figure 59: Connections PE Max. connector Connection Torque cross-section system 10 mm copper cables Cable lug for min. 2.2 Nm max. 3.0 Nm 16 mm aluminum cables 2 cables diameter according power supply connection,...
Page 146 7.14 Connections NOTE! According to DIN EN 61800-5-1, the following PE connection is required: Figure 60: Structure of PE-connection m Also, without the cable, the screw must be firmly tightened and must have a cor- rect, electrical contact to the cabinet. m There is one line lug between two washers and the pressing nut is protected against loosening by one spring washer.
Page 147: Operation
PERATION Safety notes Basic information WARNING! Risk of injury due to improper operation! Improper operation can lead to severe personal injury or material damage. Therefore: m Perform all operational steps according to the details of this Instruction handbook. m Before beginning work, ensure that all coverings and protective devices are in- stalled and are functioning properly.
Page 148: Bridging Charge Resistance Bm3000
Bridging charge resistance BM3000 WARNING! Risk of injury due to inadequate qualifications! Inevitably, when operating this electrical device, certain parts of this device are ener- gized with hazardous voltage. Improper handling can lead to significant personal in- jury and material damage. Therefore: m Only qualified personnel may work on this device! Bridging charge resistance BM3000...
Page 149: Operating Concept Bm3200, Bm3300
During operation, the „quick stop“ signal must be continuously provided in order for the device to provide output. Which digital input is used a quick stop input can be parameterized (see parameter man- ual b maXX 3000, 5.12001). 8.3.2 Monitoring The controller part monitors the device during operation.
Page 150: Service Interface
DC-link load / switch-on frequency of power supply 8.3.3 Service interface The service interface transfers controller parameters from a PC/laptop to the controller via the parameterization software ProDrive. h connect a free USB-port of the PC/laptop with the controller. NOTE! Only, the service cable BM5-K-USB-XXX must be used for the X1-service interface.
Page 151: Optional Safety Function Sto Of Bm3300
Operation Optional safety function STO of BM3300 8.5.1 Safety notes according STO function (Safe Torque Off) WARNING! m When STO is activated, the drive is not disconnected from power supply. m The safety function Safe Torque Off (STO) is not sufficient as the only safety function for drives which are affected by a permanent moment, for example, in case of suspended loads.
Page 152: Safety Levels And Safety Notes
Optional safety function STO of BM3300 8.5.2 Safety levels and safety notes Type code BM3300 with safety function STO (Safe Torque Off): BM33XX-XXXX-XXXXX[-X]-XXXXX[-S00]-XX[-XX][-EXX][-#XX] Safety version optional S00: Safety function STO There is no conformity to the safety standards. Permitted for process protection only. S01: Safety function STO...
Page 153: Function
Operation The STO function of the devices  BM33XX-XXXX-XXXXX[-X]-XXXXX-S01/S02  complies with the following safety levels and standards: m Characteristic data according IEC 61508-1 to 7 and IEC 62061 (data for use of the device as a subsystem in safety functions) Safety Integrity Level SIL CL 3 PFH: 3.6 x 10...
Page 154: Timing
Optional safety function STO of BM3300 8.5.4 Timing 24V STOA 24V STOB "S01" "S02" Figure 62: Timing STO function : < 40 ms : max. 30 ms n the controller is enabled after 40 ms, when both voltages are activated n the controller is disabled after max.
Page 155: Examples For Input Wiring
Operation 8.5.6 Examples for input wiring Depending on the input wiring of the STO function, it can be operated with different safety components (emergency stop device, electronic safety sensor). The examples in the following sections show the wiring of the STO option for the operation with an emergency stop device, a safety light grid and the Baumüller Safety I/O terminal SO4000.
Page 156 Optional safety function STO of BM3300 BM33XX-XXXX- In case of a short circuit on the input side between A B or A or B 24 V    XXXXX-X-XXXXX- the converter always switches to the STO (Safe Torque Off) status. A short circuit between A 24 V or B...
Page 157 Operation Operation with If the STO function is operated with a safety light grid or a safety control, the reference safety light grid potential (0 V) is hard-wired on the input side. The two-channel shut down is then performed by two safety outputs (monitored by the safety sensor) which provide the two- channel supply for the STO function.
Page 158: Fieldbus Communication
Fieldbus communication Fieldbus communication Depending on the version of BM3200, BM3300 (see ZType plate– on page 51 and ac- cordingly ZType code– from page 53), communication can be made via different fieldbus systems. ® 8.6.1 EtherCAT ® Type code BM3200, BM3300 with EtherCAT CoE profile: BM3XXX-XXXX-XXXXX[-X]-1XXXX[-S0X]-XX[-XX][-EXX][-#XX] ®...
Page 159 1 Start ProDrive 2 Click on „Project Tree“. 3 Communication settings with ProDrive n Project Tree: Configuration/Fieldbus Slave  (refer also Parameter manual b maXX 3000, 5.12001) m set Synchronization to „On“ ® m SYNC time = EtherCAT cycle time = 125 µs to 8 ms...
Page 160: Varan
Fieldbus communication 8.6.2 VARAN. Type code BM3200, BM3300 with VARAN: BM3XXX-XXXX-XXXXX[-X]-2XXXX[-S0X]-XX[-XX][-EXX][-#XX] A BM3200, BM3300 with fieldbus option VARAN can communicate with a VARAN mas- ter. X3 and X4 on the front side of the device are the RJ45 connections for VARAN (also see ZBM3200, BM3300 front side–...
Page 161 Operation n Please, observe an EMC-compatible laying of the Ethernet connection cables! n The following cables were released for use by Baumüller: Ethernet connection cable;  Further information see ZCables - EtherCAT®, VARAN, POWERLINK® .– on page 181. Commissioning. The following preconditions must be fulfilled before commissioning: 1 BM3200, BM3300 with VARAN is installed correctly.
Page 162: Canopen
Fieldbus communication ® 8.6.3 CANopen ® Type code BM3200, BM3300 with CANopen BM3XXX-XXXX-XXXXX[-X]-3XXXX[-S0X]-XX[-XX][-EXX][-#XX] ® The data can be transmitted to all the other CAN-users (e g from CANopen master) via the BM3200, BM3300. X3 and X4 are the RJ45 connections for CAN bus cables (also see ZBM3200, BM3300 front side–...
Page 163 Operation ® Configuring the CANopen slave ® The CANopen is configured at the running device with ProDrive and a NMT-Master. ® 1 Switch on BM3200, BM3300 with CANopen 2 Start ProDrive ® 3 Ensure, that the CANopen slave communicates with the NMT-Master (the slave re- ports to the master with the boot-up telegram), i.
Page 164: Powerlink
Fieldbus communication ® 8.6.4 POWERLINK ® Type code BM3200, BM3300 with POWERLINK BM3XXX-XXXX-XXXXX[-X]-4XXXX[-S0X]-XX[-XX][-EXX][-#XX] ® BM3200, BM3300 devices can communicate with a POWERLINK Managing Node via ® the fieldbus connection POWERLINK ® X3 and X4 on the front side of the device are the RJ45 connections for POWERLINK (also see ZBM3200, BM3300 front side–...
Page 165: Maintenance
AINTENANCE Safety notes Basic information WARNING! Risk of injury due to improperly performed maintenance work! Improper maintenance can lead to severe personal injury and material damage. Therefore: m Before beginning work, make sure that there is adequate working clearance. m Make sure that the mounting area is kept clean and orderly. Parts and tools that are loosely stacked or are lying around can cause accidents.
Page 166: Inspection Intervals - Maintenance Notes
Inspection intervals - maintenance notes Inspection intervals - maintenance notes Preventive maintenance is prescribed to keep the device in an optimum operating condi- tion and ensure a long service life. It is recommended to have inspections performed reg- ularly by qualified personnel. Daily ...
Page 167: Periodic Maintenance
Maintenance DANGER! Risk of fatal injury from electrical current! Stored electric charge. Discharge time of the modular system = discharge time of the device with the longest DC link discharge time in the modular system. Refer to Z Electrical Data –.
Page 168 Inspection intervals - maintenance notes m Mechanical parts Check points Methods and criteria Inspection intervals Daily Semi- Annu- annu- ally ally Are there any abnormal noises or vibrations? Visual and audio check Are there any loose screws? Tighten the screws. Are there any bent or damaged parts? Visual inspection Have there been any color changes due to over-...
Page 169 Maintenance m Solenoid switch and relays in the main circuit Check points Methods and criteria Inspection intervals Daily Semi- Annu- annu- ally ally Are there any loose screws? Visual and audio check Tighten screws, if necessary. Do the switches function correctly? Visual inspection m Plug connectors in the main circuit Check points...
Page 170: Repairs
Repairs Repairs In case of device damage, please inform your sales office or: Baumüller Nürnberg GmbH Ostendstr. 80 - 90  90482 Nuremberg Germany Tel. +49 9 11 54 32 - 0 Fax: +49 9 11 54 32 - 1 30 Mail: mail@baumueller.de...
Page 171: Troubleshooting And Fault Correction
ROUBLESHOOTING AND AULT ORRECTION 10.1 Behavior in case of malfunctions Basic information DANGER! Risk of fatal injury from electrical current! Inevitably, when operating this electrical device, certain parts of it are energized with hazardous voltage. Therefore: m Pay heed to areas on the device that could be dangerous. WARNING! Risk of injury due to improper fault correction! Therefore:...
Page 172: Monitoring Functions
10.2 Monitoring functions 10.2 Monitoring functions Monitoring function Warning/Error Phase monitoring Phase failure Power supply failure Overcurrent Overcurrent motor DC-link DC-link overvoltage DC-link undervoltage Ixt-threshold Peak current not possible, at present Temperature Temperature > threshold 1 heat sink Temperature > switch-off threshold Temperature ...
Page 173: Monitoring Functions
Troubleshooting and Fault Correction 10.2.1 Monitoring functions Overcurrent This monitoring function checks, if the motor- or the power supply current is 1.3 times greater than the output peak current. It serves as a protection against an output-sided short-circuit. DC-link This monitoring function checks the voltage in the DC-link. If the voltage falls under a fixed, internal value (about 210 V), then „DC link undervoltage“...
Page 174 10.2 Monitoring functions This monitoring function checks the motor speed and the motor current.  Block monitoring If both of the following conditions are met for the period „block monitoring time“, then the error/the warning „drive blocked“ is signaled to the controller and an immediate pulse in- hibit takes place.
Page 175: Error Detection
Further information according the subjects error messages and error numbers, see „pa- rameter manual b maXX 3000“. 10.4 Troubleshooting/error acknowledge The basis of troubleshooting are the error messages, which also are called error lists.
Page 176 10.4 Troubleshooting/error acknowledge Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH of 218...
Page 177: Accessories And Spare Parts
CCESSORIES AND PARE ARTS In this appendix the accessory-/spare parts for the devices of the series BM3000, BM3200, BM3300 are listed. Do not hesitate to contact our product management for in- quiries and suggestions referring to spare parts. 11.1 Cables 11.1.1 Cable power supply-device Device Cross-section...
Page 178: Cable Device-Motor
11.1 Cables 11.1.2 Cable device-motor Device Cross-section Maximum Length Connection at Device BM320X 4 x 1 to 4 mm max. 50 m flexible cable BM330X (AWG 28 - 12) with/without wire end ferrule BM321X (screw contact) BM331X Only with a Baumüller cable with this maximum length and with a Baumüller mains filter it can be expected that the limit values of the EMC-product standard EN_61800-3 can be complied with.
Page 179 Accessories and Spare Parts ® m Motor cable with DSL Hiperface 15 A Connect the cable shielding via the strain relief clamp 400 mm of the connector housing. Data cable shielded Cable length (according order) DSL- blue DSL+ white GN/GE Connect cable shield with the housing of the connector.
Page 180: Cable Dc-Link
11.1 Cables 11.1.4 Cable DC-link Device Cross-section Connection at Device BM3X0X 2 x 1 to 2.5 mm flexible cable with/without wire end ferrule BM3X1X (AWG 18 - 14) (screw contact) HINWEIS! A ferrite core (part No. 308293) must be used with a DC link connection longer than 3 m to ensure a reliable EMC interference immunity of the BM3000, BM3200, BM3300.
Page 181: Cable Signal Bus
Accessories and Spare Parts 11.1.6 Cable signal bus NOTE! The signal bus cables are not included in the delivery scope and must be ordered separately. Type Part No. Signal bus cable 10-pin BM320X, BM330X 426781 Signal bus cable 10-pin BM321X, BM331X 426782 NOTE! Dependent on the type of the used device...
Page 182: Accessories - Canopen
11.1 Cables ® 11.1.8 Accessories - CANopen ® m CANopen -connection cables: Type Model Length [m] Part No. RJ45-plug,  BM4-CAN-K-31-01 346568 sub D male BM4-CAN-K-31-02 on request BM4-CAN-K-31-03 346571 BM4-CAN-K-31-05 on request BM4-CAN-K-31-10 on request RJ45-plug,  BM4-CAN-K-32-01 346572 sub D female BM4-CAN-K-32-02 on request...
Page 183: Encoder Cables
Accessories and Spare Parts 11.1.10 Encoder cables Selection of the The trailing cables are suitable for mobile deployment, for example in mobile cable han- encoder cables dlers. In addition, the cable sheath can be used in environments with acids and bases (e.g.
Page 184 11.1 Cables Encoder with Encoder with Encoder with ® ® ® EnDat /SSI EnDat HIPERFACE DSL Part No. Part No. ZHybrid cable device-encoder-motor– ® ® Length speedtec speedtec on page 178 429986 448796 458805 465906 429987 448797 458806 465907 429988 448798 458807 465908...
Page 185: Connecting Cable For Resolver
Accessories and Spare Parts 11.1.10.1 Connecting cable for Resolver The connecting cable is available as accessory part from Baumüller Nürnberg GmbH. Follow the instructions below if a self-made cable is to be used: 1 Utilize the following materials: m Cable: Li9YC 1x2x0.25-Li9Y 2x2x0,25-Li9Y C11Y 1x2x0.34GN. m High-density D-sub connector: 26-pin, male m Round connector: 12-pin, female (e.g.
Page 186: Connecting Cable For Encoder With Hiperface
11.1 Cables ® 11.1.10.2 Connecting cable for encoder with HIPERFACE The connecting cable is available as accessory part from Baumüller Nürnberg GmbH. Follow the instructions below if a self-made cable is to be used: 1 Utilize the following materials: m Cable: Li9YC3x2x0.25-Li9Y3x2x0,25-Li9Y C11Y 1x2x0.34GN. Two cable pairs are not needed and also not connected.
Page 187: Connecting Cable For Encoder With Endat ® Or Ssi
Accessories and Spare Parts ® 11.1.10.3 Connecting cable for encoder with EnDat or SSI The connecting cable is available as accessory part from Baumüller Nürnberg GmbH. Follow the instructions below if a self-made cable is to be used: 1 Utilize the following materials: m Cable: Li9YC3x2x0.25-Li9Y3x2x0,25-Li9Y C11Y 1x2x0.34GN.
Page 188: Connecting Cable For Encoder With Endat ® 2.2
11.1 Cables ® 11.1.10.4 Connecting cable for encoder with EnDat ® The connecting cable is available as accessory part with M12 or speedtec M23 from Baumüller Nürnberg GmbH. Follow the instructions below if a self-made cable with M12 is to be used: 1 Utilize the following materials: m Cable: 4 x 0,38 + 1 x (4 x 0,14) m High-density D-sub connector: 26-pin, male...
Page 189 Accessories and Spare Parts ® ® speedtec Follow the instructions below if a self-made cable with speedtec M23 is to be used: 1 Utilize the following materials: m Cable: 4 x 0,38 + 1 x (4 x 0,14) m High-density D-sub connector: 26-pin, male ®...
Page 190: Connecting Cable For Sine/Square-Wave Incremental Encoder
11.1 Cables 11.1.10.5 Connecting cable for sine/square-wave incremental encoder The connecting cable is available as accessory part from Baumüller Nürnberg GmbH. Follow the instructions below if a self-made cable is to be used: 1 Utilize the following materials: m Cable: Li9YC3x2x0.25-Li9Y3x2x0,25-Li9Y C11Y 1x2x0.34GN. Two cable pairs are not needed and also not connected.
Page 191: Fuses
Accessories and Spare Parts 11.2 Fuses There is a difference between the protection of the power supply cables and the protec- tion of the device. Operate the device BM3000, BM3200, BM3300 with cable protection and device protection fuses, only. NOTE! Approved, UL-listed safety fuses must be used in UL-authorized systems, refer to ZUL notes–...
Page 192: Cable Protection And Device Protection
11.2 Fuses 11.2.3 Cable protection and device protection There are two possibilities to protect the cable and the device: m Cable protection fuses and semiconductor fuses, which are connected in series m Use all-range fuses with a tripping characteristic gR or gS (DIN VDE 0636-201 / IEC 60269-2-1 / HD 630.2.1 54).
Page 193: Mains Filter
Accessories and Spare Parts 11.3 Mains filter Mains filters are combinations of capacitors, reactors, resistors and voltage limiters, which shall reduce the electromagnetic influence of environment. Further information see Mains filter, 5.09010. 11.3.1 Required environmental conditions mains filter Transport temperature range -25 °C up to +85 °C Storage temperature range - 25 °C up to +85 °C...
Page 194 11.3 Mains filter m Electrical data mains filter for 3-phase devices BFN 3-1-... -001 0007 0016 0030 0042 0056 0075 HOWCORE NFI-020 3 x 480 V +10 %, 50/60 Hz Max. supply voltage 7,6 A 17,5 A 33 A 46 A 70 A 82 A 20 A...
Page 195: Mains Filter For 1-Phase Devices Bm3Xxx-Xexx
Accessories and Spare Parts 11.3.3 Mains filter for 1-phase devices BM3XXX-XEXX m Selection of the correct mains filter for 1-phase devices In dependency of the application install a mains filter from the following table: Type Part No. Use with devices Bem AC 12 A LGF mains filter...
Page 196: Spare Parts
11.4 Spare parts 11.4 Spare parts 11.4.1 Connectors BM3200, BM3300 Part No. Connector DIO X2 315518 Weidmüller B2L 3.5, 1727710000 Connector STO X102 424601 Weidmüller BLZF 3.50/05/180 Connector motor X107 436300 Weidmüller BLZ 7.62IT/03/180MF2 Connector X200 417197 Wago 231-2302 BM3XXX-XTXX-XXXXX-B-XXXXX- 436298 Connector power supply X202 Weidmüller BLZ 7.62IT/03/180MF3...
Page 197: Accessories Kit Shielding Bm3200, Bm3300
Accessories and Spare Parts 11.4.2 Accessories kit shielding BM3200, BM3300 NOTE! Optional, not included in delivery! Part No. BM3200, BM3300 Cable shield grounding clamp 24 mm width 437738 Cable shield grounding clamp 17 mm width 437736 11.4.3 Accessories kit protection cover BM3000 NOTE! Optional, not included in BM300 delivery! Part No.
Page 198 11.4 Spare parts Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH of 218...
Page 199: Shutdown, Storage
HUTDOWN TORAGE In this chapter we describe, how you decommission and store the device. 12.1 Safety instructions h Refer to ZSafety– from page 11 and the information in ZTransport and Packaging– from page 71. The shutdown of the device may only be carried out by for this qualified personnel. DANGER! Risk of fatal injury from electrical current! Stored electric charge.
Page 200: Requirements To The Executing Personnel
12.2 Requirements to the executing personnel 12.2 Requirements to the executing personnel The personnel, who is appointed to setting out of operation, must have the required knowledge and instructions, which is necessary for an execution according to the rules. Select the personnel in such a way, that the safety instructions, which are mounted to the device and its parts as well as to the connections, are understood and applied to.
Page 201: Storage Conditions
Shutdown, Storage In case you want to dispose the device, additional data is available in chapter ZDisposal– from page 203. 12.5 Storage conditions The device is maintenance-free. If you keep to the environmental conditions during the entire period of storage, you can assume, that the device will not be damaged. In case the environmental conditions during storage are not kept, you should assume that the de- vice is damaged after storage.
Page 202: Recommissioning
12.6 Recommissioning 12.6 Recommissioning Execute commissioning as with a new device, see  ZMounting– from page 73, ZInstallation– from page 85. CAUTION! Recommissioning without forming of the capacitors. From six months storage period on, the capacitors are destroyed during commission- ing, if they are not formed beforehand m Reform the DC link capacitors: n by supplying the device ready-to-operate for at least one hour with ...
Page 203: Disposal
ISPOSAL NOTE! Baumüller products are not subject to the scope of the EU’s Waste Electrical and Electronic Equipment Directive (WEEE, 2012/19/EU). Hence, Baumüller is not obli- gated to bear costs for return and disposal of waste electronic equipment. 13.1 Safety regulations DANGER! Risk of fatal injury from electrical current! Stored electric charge.
Page 204 13.1 Safety regulations CAUTION! Danger due to sharp edges. If the device is lifted with unprotected hands during deinstallation, palms or fingers can be cut. If the device falls, feet could be injured. Therefore: m Ensure that only qualified personnel, who are familiar with the safety notes and as- sembly instructions, mount this device.
Page 205: Disposal Facilities/Authorities
Disposal WARNING! Danger as a result of faulty demounting! The demounting and disposal requires qualified personnel with adequate experience. Therefore: m Only allow demounting and disposal to be performed by qualified personnel. 13.2 Disposal facilities/authorities Ensure that the disposal is handled in compliance with the disposal policies of your com- pany, as well as with all national regulations of the responsible disposal facilities and au- thorities.
Page 206 13.2 Disposal facilities/authorities Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH of 218...
Page 207: Appendix A - Abbreviations
A - A PPENDIX BBREVIATIONS Alternating current Rotational speed set value soll Ready-to-operate Negative temperature coefficient thermistor Compliant with the directives of the European Union Protected ground ground conductor connection Direct current PELV Protective extra-low voltage, with Deutsches Institut für Normung safe isolation, grounded e.V (German National Standards Institute).
Page 208 Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH of 218...
Page 209: Appendixb - Declaration Of Conformity
B - D PPENDIX ECLARATION OF ONFORMITY Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 of 218...
Page 210 Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nuremberg, Deutschland declares that the product: Name: Compact Servo Unit b maXX 3000 Type: BM3201, BM3202, BM3203, BM3204, BM3211, BM3212, BM3213 manufactured since: 01-Nov-2012 was developed, designed and manufactured in accordance with the EMC Directive 2014/30/EU and the Low Voltage Di- rective 2014/35/EU.
Page 211 The Manufacturer: Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nürnberg, Germany declares, that the products: Designation: Compact Servo Unit b maXX 3000 with safety relay BM3301-ST20, BM3302-ST20, BM3302-ST20, BM3304-ST20,  Type: BM3311-ST20, BM3312-ST20, BM3313-ST20 manufactured since: 22-Oct-2013 are developed, designed and manufactured in accordance with the Machinery Directive 2006/42/EC. These products com- ply with the requirements of the EMC Directive 2014/30/EU and the Low Voltage Directive 2014/35/EU.
Page 212 Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH of 218...
Page 213: Table Of Figures
Table of figures Table of figures Signs and labels BM3200, BM3300 ................... Signs and labels BM3000 ......................Signs and labels BM3300 with safety level................Dimensions BM3000 ........................Dimensions BM3200, BM3300....................Control voltage / 24V-supply ...................... Reducing of output power in dependence of altitude ..............Output current dependent on supply voltage ................
Page 214 Table of figures Waiting time between two charging procedures ............... Connections front side ......................Connections at the top, BM3XXX-XT with internal ballast resistor ........... Connections at the top, BM3XXX-XT without internal ballast resistor ........Connections at the top, BM3XXX-XE with internal ballast resistor........... Connections at the top, BM3XXX-XE without internal ballast resistor........
Page 215: Index
Index Accidents Inductance, energy supply Initial commissioning Inspection intervals Cable protection Inspection, daily Cables Inspection, regularly scheduled Caution Installation Connecting cables, requirements Installation, procedure Connection cables 181, 182 Connectors Current derating Key to symbols Customer service Limitation of liability Danger Data, electrical Mains filter DC link discharge time...
Page 216 Index Safety equipment Safety goggles Safety shoes Semiconductor fuses Shutdown 199, 200 Signal bus Signs and labels Spare parts 10, 177, 196 Storage Storage conditions Technical data Temperature range Temperature range filter Temperature sensor, motor Termination plug Transport Transport inspection Troubleshooting Type code Type plate...
Page 217: Overview Of Revisions
Overview of Revisions Overview of Revisions Version Status Changes 5.11018.02 26-Oct-2012. Creation 5.11018.03 22-Apr-2013 Timing safety relay changed, UL notes/UL fuses added, Note „From six months storage period on, the capacitors are destroyed during commissioning, if they are not formed beforehand“ added Electrical data of „Safe Torque Off“...
Page 218: Document No. 5.11018.11 Of
Notes: Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH of 218...
Page 220 Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nürnberg T: +49(0)911-5432-0 F: +49(0)911-5432-130 www.baumueller.de All information given in this handbook is customer information, subject to change without notice. We reserve the right to further develop and actualize  our products continuously using our permanent revision service. Please notice, that specifications/data/information are current values according to the printing date. These statements are not legally binding according to the measurement, computation and calculations.

This manual is also suitable for:

Bm3000 Bm3200 Bm3300

Baumuller b maXX 3000 Instruction Handbook Manual

Table of Contents

1 General

2 Safety

3 Technical Data

4 Design and Function

5 Transport and Packaging

6 Mounting

7 Installation

8 Operation

9 Maintenance

10 Troubleshooting and Fault Correction

11 Accessories and Spare Parts

12 Shutdown, Storage

13 Disposal

Appendix A - Abbreviations

Appendixb - Declaration of Conformity

Table of Figures Table of Figures

Appendix B - Declaration of Conformity

Table of Figures

Index

Overview of Revisions

Quick Links

Chapters

Troubleshooting

Need help?

Questions and answers

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Summary of Contents for Baumuller b maXX 3000