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OPTImill MZ 25
Optimum OPTImill MZ 25 Manuals
Manuals and User Guides for Optimum OPTImill MZ 25. We have
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Optimum OPTImill MZ 25 manual available for free PDF download: Operating Manual
Optimum OPTImill MZ 25 Operating Manual (122 pages)
Brand:
Optimum
| Category:
Power Tool
| Size: 6.5 MB
Table of Contents
Table of Contents
2
1 Safety
6
Glossary of Symbols
6
Rating Plate
6
Safety Instructions (Warning Notes)
7
Classification of Hazards
7
Other Pictograms
7
Intended Use
8
Reasonably Foreseeable Misuse
9
Avoiding Misuse
9
Possible Dangers Posed by the Milling Machine
10
Qualification of Personnel
10
Target Group
10
Authorized Persons
12
User Positions
12
Safety Devices
12
Lockable Master Switch
13
Emergency-Stop Push Button
14
Control Technical Protection
14
Polycarbonate Windows
14
Prohibition, Warning and Mandatory Signs
15
Safety Check
15
Personal Protective Equipment
16
Safety During Operation
16
Safety During Maintenance
16
Switching-Off and Securing the Milling Machine
17
Using Lifting Equipment
17
Mechanical Maintenance Work
17
Accident Report
17
Electronics
18
Inspection Deadlines
18
Clamping Devices for Workpieces and Tools
18
Environmental Protection and Water Conservation
18
2 Technical Specification
19
Electrical Connection
19
Spindle Seat
19
Spindle Drive
19
Vertical Spindle
19
Horizontal Spindle
20
Spindle Speeds
20
Horizontal Milling Table
20
Vertical Milling Table
20
Dimensions
20
Work Area
20
Automatic Feed - Rapid Traverse
20
Emissions
21
Coolant Equipment
21
Central Lubrication
21
Environmental Conditions
21
Tools and Tool Holding Fixtures
22
Dimensions
23
3 Delivery, Interdepartmental Transport, Assembly and Commissioning
24
Notes on Transport, Installation, Commissioning
24
General Risks During Internal Transport
24
Unpacking the Machine
25
Accessories
25
Transport
25
Load Suspension Point
26
Set-Up and Assembly
26
Requirements Regarding the Installation Site
26
Machine Mounting
27
Anchor-Free Mounting
27
Anchored Mounting
27
First Commissioning
29
One-Component Paint
29
Cleaning the Machine
30
Lubrication and Oil Levels
30
Function Testing and Mounting of Accessories
30
Warming up the Machine
30
Electrical Connection
30
Regulated Drives in Connection with Residual Current Devices
32
Protection from Dangerous Shock Currents, Use of Elcbs
32
Current in the Protective Earth Conductor - Leakage Current
32
When the ELCB Triggers
33
4 Operation
34
Overview
34
Control Panel, Spindle Drive and Drive, Table Feed
35
Control Panel Spindle Gear
36
Vertical Spindle Gearbox Switch
36
Direct Run
37
Safety
37
Operational Modes of the Machine
38
Switching on the Machine
38
Switching off the Machine
38
Resetting an Emergency Stop Condition
38
Power Failure, Restoring Readiness for Operation
38
Stopping the Machine in an Emergency
38
Selecting the Speed
39
Diagram for Determining Speeds
39
Setting the Spindle Speed and Start Spindle Rotation
40
Diagram for Determining Feed Rate
40
Milling Capacity of the Machine
41
Activate / Deactivate Automatic Table Feed
42
Switching the X - y - Z Axis Feed on
42
Switching the X - y - Z Axis Feed off
42
Y - Z Axis Rapid Traverse
42
Rotate Milling Head Vertically
43
Aligning the Milling Head
43
Fastening Horizontal Table
44
Clamping the Tool
45
Removing Tool
45
Adjusting Spindle Guard
46
Conversion to Horizontal Milling
46
Horizontal Milling with Counter-Bearing
47
Horizontal Milling Without Counter-Bearing
48
Arbors for Side Milling Cutter
49
Coolant
49
DP700 Quick Start Guide
50
5 Maintenance
53
Operating Material
53
Machine Lubricants
53
Cooling Lubricants
53
Safety
54
Preparation
54
Restarting
54
Repair
55
Customer Service Technician
55
Inspection and Maintenance
56
Cleaning the Chip Tray
59
Cleaning and Replacing of the Polycarbonate Windows
59
Cleaning the Electrical Cabinet
60
Refilling the Oil in the Central Lubrication System
60
Lubricating the Milling Head
61
Ball Screw, X Axis
61
Ball Screw, y Axis
62
Ball Screw, Z Axis
62
Filling, Checking Oil Tank, Gear
63
Clearance Adjustment of the Guide of the Machine Stand in the Z Axis
64
Play Adjustment of the Guide in the X Axis
65
Play Adjustment of the Guide in the y Axis
66
Adjusting the Spindle Bearing
67
Maintenance and Replacement of the Wiper
68
Cleaning the Cooling Lubricant Tank
68
Recommended Wearing Parts
68
Cooling Lubricants and Tanks
69
Inspection Plan for Water-Mixed Cooling Lubricants
70
6 Ersatzteile - Spare Parts
71
Ersatzteilbestellung - Ordering Spare Parts
71
Hotline Ersatzteile - Spare Parts Hotline
71
Service Hotline
71
Elektrische Ersatzteile - Electrical Spare Parts
71
Schaltplan - Wiring Diagram
71
Baugruppe Fräskopf - Machine Ram Assembly
73
Kreuzschlittenanordnung - Cross Slide Assembly
74
Horizontales Spindelsystem - Horizontal Spindle System Assembly
75
Vertikales Spindelsystem - Vertical Spindle Assembly
76
Handgriff Spindelsystem - Spindle Handle System Assembly
77
Baugruppe Vertikales Spindelgetriebesystem - Vertical Spindle Transmission System Assembly
78
Baugruppe Arbeitstisch - Working Table Assembly
79
Handrad System X y Achse - X y Axis Handle Wheel System
80
Handrad System Z Achse - Z Axis Handle Wheel System
81
Baugruppe Maschinenrahmen - Machine Frame Assembly
82
Getriebesystem Y-Achse - y Axis Transmission System
83
Baugruppe Maschinensattel - Machine Saddle Assembly
84
Z-Achsen-Bedienungssystem - Z Axes Operation System
86
Gegenlager Horizontalfräsen - Horizontal Steady Device
87
Werkzeugliste Horizontalbearbeitung Optional - Optional Horizontal Tools List
88
Maschinenblech - Machine Sheet Metal
89
Baugruppe Getriebekasten - Geared Box Assembly
90
Drehzahlwechsel -System - Speed Change System
92
Kühlmittelpumpe und Arbeitsleuchte - Cooling Pump and Work Lamp
94
Zentralschmierung- Lubrication System
95
Dreharm Bedienfeld - Rotate Arm Operation Panel
96
Spindelschutz - Spindle Guard
98
Schaltschrank - Electric Cabinet
99
Schaltplan - Wiring Diagram 1 - 3
101
Schaltplan - Wiring Diagram 2 - 3
101
Schaltplan - Wiring Diagram 3 - 3
102
Option Druckluft Werkzeugspanner - Compressed Air Tool Spanner Option
105
Zubehör - Accessories
108
7 Malfunctions
113
8 Appendix 8.1 Copyright
115
8 Appendix
115
Changes
115
Liability Claims for Defects / Warranty
115
Product Follow-Up
115
Storage
116
Advice for Disposal / Options of Re-Use
117
Decommissioning
117
Disposal of New Device Packaging
117
Disposal of the Machine
117
Disposal of Electrical and Electronic Components
117
Disposal of Lubricants and Coolants
118
Change Information Operating Manual
118
Disposal through Municipal Collection Facilities
118
Terminology/Glossary
119
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