Shini SAL-UGP Series Manual
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Shini SAL-UGP Series Manual

Shini SAL-UGP Series Manual

Vacuum powder loader
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SAL-UGP
Series
Vacuum Powder Loader
Date: Apr., 2021
Version: Ver.C (English)

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Summary of Contents for Shini SAL-UGP Series

  • Page 1 SAL-UGP Series Vacuum Powder Loader Date: Apr., 2021 Version: Ver.C (English)

  • Page 3: Table Of Contents

    Contents General Description ..................5 1.1 Coding Principle ..................6 1.2 Feature ....................6 1.3 Technical Specifications ................. 8 1.3.1 Dimension (Main Unit) ..............8 1.3.2 Specifications ................8 1.3.3 The Outer Dimension of Hopper ............ 9 1.3.4 The Installation Dimension of Hopper ......... 11 1.4 Safety Regulations ................
  • Page 4 4.6 Communication Address（protocol modbus-RTU） ......26 Trouble-shooting ..................30 Maintenance and Repair ................31 6.1 Material Hopper ..................31 6.2 Main Body ..................... 32 6.3 Reed Switch, Photoelectric Switch............32 6.4 Weekly Checking .................. 32 6.5 Monthly Checking ................. 33 6.6 Maintenance Schedule .................

  • Page 5: General Description

    Read this manual carefully before operation to prevent damage of the machine or personal injuries. SAL-UGP series separate-vacuum hopper loader has all features that come with SAL-UG series product. There is also double-stage blower available as an option. Different model of hopper is available for each individual output capacity needs, especially suitable for 30% and 100% powder loading.

  • Page 6: Coding Principle

    1.1 Coding Principle 1.2 Feature  Adopt LCD displayer + microcomputer controller which features direct display and easy operation;  The controller has independent mixing and shut-off output function, which can control the proportional valve SPV-U and shut-off box SBU directly; ...
  • Page 7 Other chapters contain instructions for the daily operator. Any modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine. We shall not be liable for any damage caused by unauthorized change of the machine.

  • Page 8: Technical Specifications

    1.3 Technical Specifications 1.3.1 Dimension (Main Unit) SAL-1HP~3HP-UGP SAL-5HP-UGP SAL-10HP-UGP Picture 1-1：Dimension 1.3.2 Specifications For Conveying Raw Material Contains 30% Powder (BAG FILTERS are fitted to the powder receiver) Table 1-1：Specifications Dimensions Main Unit Powder Receiver Filter (mm) Cloth Motor Power Conveyin Hopper Hopper...

  • Page 9: The Outer Dimension Of Hopper

    For Conveying Raw Material Contains 100% Powder (PLATE FILTERS are fitted to the powder receiver) Main Unit Powder Receiver Dimensions Filter Conveyin Cloth Motor Power Hopper Hopper Specifi- Conveying Suction (Main Unit) Quantit Model SAL- Ver. (kW) Applied to Capacity Dia.
  • Page 10 Table 1-2：The Installation Dimension of Hopper Model SHR-P-12U SHR-P-30U SHR-P-30U-1 SHR-P-30U-2 SHR-P-60U SHR-P-60U-3 SHR-P-90U SHR-P-90U-5 capacity （L） 1500 1640 1640 1325 1325 1325 1500 H（mm） W（mm） D（mm） Φ440 Φ550 Φ550 Φ197 Φ383 Φ383 Φ383 Φ440 d1 （mm） Φ475 Φ583 Φ583 Φ231.5 Φ413 Φ413...

  • Page 11: The Installation Dimension Of Hopper

    1.3.4 The Installation Dimension of Hopper Picture 1-3：SHR-P-30U~SHR-P-90U Table 1-3：Specifications Model SCH-P-30U SCH-P-60U SCH-P-90U h（mm） Φ100 Φ127 Φ152.4 d7（mm） Φ11 Φ11 Φ11 d8（mm） L1（mm） L2（mm） 11(34)

  • Page 12: Safety Regulations

    1.4 Safety Regulations Strictly abide by the following safety regulations to prevent damage of the machine or personal injuries. 1.4.1 Safety Signs and Labels All the electrical components should be installed by professional technicians. Turn off the main switch and control switch during maintenance or repair. Warning! High voltage! This sign is attached on the cover of control box! Warning! Be careful!

  • Page 13: Exemption Clause

    Shini (including employees and agents). Shini is exempted from liability for any costs, fees, claims and losses caused by reasons below: 1. Any careless or man-made installations, operation and maintenances upon machines without referring to the Manual prior to machine using.

  • Page 14: Structure Characteristics And Working Principle

    2. Structure characteristics and working principle 2.1 Main Functions SAL-UGP "Euro" separate-vacuum hopper loader are applicable to convey the mixture of plastic granule and powder or all powders. It makes good use of motor generated vacuum to form a pressure gap within hopper, by which means to convey.

  • Page 15: Description Of Electrical Components

    (5). 2.2 Description of Electrical Components 2.2.1 Magnetic Proximity Switch 1) Used for SAL-UGP series for control of material conveying and material shortage alarm. 2) It is installed at the bottom of material hopper. Picture 2-2：Magnetic Proximity Switch...

  • Page 16: Installation And Debugging

    3. Installation and Debugging This series of models only could be applied in working environment with good ventilation. Read this chapter carefully before installation of the machine. Install the machine by following steps. Power supply should be fixed by qualified technicians! Machine Location Installation Notice: The machine can only be installed in vertical position, make sure there’s no...

  • Page 17: Power Connection

    3.2.1 Power Connection 1) Make sure the voltage and frequency of the power source comply with those indicated on the manufacturer nameplate that attached to the machine. 2) Power cable and earth connection should conform to your local regulations. 3) Use independent electrical wires and power switch. Diameter of electrical wire should not be less than those used in the control box.

  • Page 18: Application And Operation

    4. Application and Operation Control panel description Pic. 4-1：Description of operation panel keys 18(34)
  • Page 19 Symbol Name Description ON/OFF Start/stop the machine MENU Enter or exit parameter setting Modify or confirm machine parameters Move the menus down, and DOWN reduce the value Move the menbus up, and increase the value It means full materials in the FULL MAT.LIGHT hopper It means the machine is mixing the...

  • Page 20: Parameter Setting

    Parameter Setting In OFF mode，Press , and enter parameter setting. Press to select parameter，press enter setting. Press modify parameters，press Confirm revision. E.g：set “Suction time setting” 15S In OFF mode，Press and enter parameter setting. Press key to select the function code F.01, and press key to enter.
  • Page 21 Mixing proportion Start at the same time with the suction action, and set the mixing proportion. F.03 0-100% Not start Time calculation method: suction time * [F.03]% Set 0 as not start. Mixing mode The number of layers of mixing action when it starts mixing. For example: the suction time is 20sec, the mixing proportion is 10%, the number of layers is 2, and then the mixing action is 9s—1s ----9s---1s...
  • Page 22 Shortage metering alarm Set the number of times that the material doesn’t fall into the hopper, and it should alarm after several times of this error occurs. Alarm cleaning mode: F.10 1-9 times 1.The alarm will dismiss when it feeds the materials again. 2.

  • Page 23: Communication Parameter Setting

    Communication Parameter Setting 4.2.2 Press key and key together for 3 secs. to enter parameter setting screen. Parameters Code Functional Description Preset Range value F.30 Comm. address 1-99 Baud rate F.31 0---19200 1---9600 2---4800 Odd-even check F.32 0---No test 1--- Odd parity 2--- Even parity Alarm Procedure Description of blender controller, alarm status and solution method...

  • Page 24: Operaton Procedure Description

    Operaton Procedure Description Parameters Action Corresponding Panel Code Factory Description Parameter Range Setting 0-99 secs. Filter screen cleaning F.06 3 secs. 0-99 secs. Waiting for motor stop F.12 3 secs. Absoring the materials 5-127 secs. (vacuum breaking valve F.01 15 secs. action) Absoring masterbatch F.03...

  • Page 25: Data Resetting

    Data Resetting ① Turn off the machine plate power ② Short circuit the two terminals of J2 ③ Turn on the machine plate power ③ Remove the short circuit of J2’s two terminals after three secs. ⑤Completed Notes: All parameter settings will be reset to factory settings. Please use this function carefully.

  • Page 26: Communication Address（Protocol Modbus-Rtu

    Communication Address（protocol modbus-RTU） Address Reading Max. Default Min. (keeping Parameters Unit Parameter Value deposit Writing Value zone） (decimal) Current action bit 0 shutdown bit 1 standby bit 2 absorb materials bit 3 wait for material discharge bit 4 cleaning the screen wait motor stopping...
  • Page 27 bit 6 alarm output 1 output output bit7~bit15 undefined Current action bit 0 shutdown bit 1 standby bit 2 absorbing materials bit 3 waiting for material discharge bit 4 clean the filter screen bit 5 wait for motor stop bit 6 filter blocking alarm bit 7 shortage alarm bit8~bit15 undefined Startup &...
  • Page 28 Screen cleaning setting time before suction Screen cleaning setting time after suction Discharge checking time Material shortage counting times alarm Mat. Material shortage counting shorta times stop alarm countin Standby time after motor running Buzzer alarm type Motor working time record Full mat.
  • Page 29 bit 5 spraying valve 0 no 1 output output output bit 6 alarm output 0 no 1 output output bit7~bit15 undefined alarm state bit 0 shortage alarm bit 1 mat. shortage stop alarm bit 2 filter blocking alarm bit 3~bit 15 undefined The number of mixing layer layers...

  • Page 30: Trouble-Shooting

    5. Trouble-shooting Failures Possible reasons Solutions 1. Turn on main switch and control 1. Main power switch or control switch and make sure they are well switch is off or poorly connected. Motor does not work connected. long after material 2.

  • Page 31: Maintenance And Repair

    6. Maintenance and Repair All the repair work should be done by professionals in order to prevent personal injuries and damage of the machine. Inspection of main body & filter and cleaning of dust collecting bucket Filter 1. Open the filter barrel, take out the filte r, bucket lid and blow dust from the inside to the outside of the filter with a high-pressure air gun.

  • Page 32: Main Body

    6.2 Main Body Take out the air filter to make it clean periodically or when you find conveying capacity reduced. Always keep smooth air flow through air filter to maintain good conveying capacity. Cleaning steps: 1) Loosen spring clips of filter cover and butterfly screws, and take out the filter. 2) Remove the dusts adhering to the filter to keep good suction power.

  • Page 33: Monthly Checking

    6.5 Monthly Checking 1) Check if the clips of hopper lid is loose or not. 2) Check if the discharging plate is out of shape. If it is, please replace it. 3) Check the contact performance of magnetic proximity switch. If there is any poor contact, place adjust it or replace it.
  • Page 34 Check the reversal stop piece is deformed or not. Check the performance of magnetic proximity switch/photoelectrical sensor. 34(34)

This manual is also suitable for:

Sal-ug seriesSal-1hp-ugpSal-2hp-ugpSal-3hp-ugpSal-5hp-ugpSal-5hp-ugp-d ... Show all

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