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Volvo Penta TWD1744GE Operator's Manual
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Volvo Penta TWD1744GE Operator's Manual

Volvo Penta TWD1744GE Operator's Manual

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Summary of Contents for Volvo Penta TWD1744GE

  • Page 1 operator’s manual...
  • Page 2 Do not modify or tamper with the exhaust system. • Do not idle the engine except as necessary. For more information www.P65warnings.ca.gov/marine www.p65warnings.ca.gov/products/diesel © 2024 AB VOLVO PENTA Volvo reserves the right to make changes Printed on environmentally friendly paper...

  • Page 3: Table Of Contents

    Fuel, oils and coolant ................13 Maintenance and replacement parts ............13 Excessive strain on a product and components ........14 Blue light mode ..................16 Volvo Penta Dealer Network ..............17 Volvo Penta Action Service ..............17 Presentation ....................18 Engines ....................18 ECM4 (Engine Control Module) ............
  • Page 4 Engines ....................46 Lubrication System ................47 Fuel System ................... 48 Cooling System ..................50 Coolant, Mixing ..................50 Water Quality ..................51 Identification Numbers ................. 52 Index ......................57 47714940 08-2024 © AB VOLVO PENTA...

  • Page 5: Foreword

    Pay careful attention to the safety instructions included in the manual. As the owner of a Volvo Penta engine, you become part of a worldwide network of dealers and service workshop that assist you with technical advice, service requirements and replacement parts.

  • Page 6: Safety Information

    This chapter describes how safety precautions are If anything remains unclear or if you are unsure presented in the manual and on the product. Read of something, contact your Volvo Penta dealer for the chapter through very carefully before you start the assistance.

  • Page 7: Daily Checks

    Always wear safety glasses if there is a risk of splintering, sparks and spray from the electrolyte (so- called battery acid), or other chemicals. Your eyes are very delicate and damage can result in loss of sight! 47714940 08-2024 © AB VOLVO PENTA...

  • Page 8: Fire Safety

    Spare parts — safety WARNING! Always use spare parts with the same quality as genuine Volvo Penta parts to minimize the risk of an explosion or fire. Components in fuel systems and electrical systems on Volvo Penta engines are designed and manufactured to minimize the risk of explosions and fire, in accordance with applicable legal requirements.
  • Page 9 Information on the engine IMPORTANT: Make sure that all warning and information decals on the product are always visible. Replace decals which have been damaged or painted over. 47714940 08-2024 © AB VOLVO PENTA...

  • Page 10: Before Start Of Engine

    Before welding work IMPORTANT: Before any work with electric weld can begin, the connection to all control units must be disconnected. After finished welding, re-connect the connection to all control units before connecting any battery cable. 47714940 08-2024 © AB VOLVO PENTA...
  • Page 11 Smoking is forbidden and the engine must be stopped. Proper fuel quality IMPORTANT: Always use the fuel recommended by Volvo Penta. See Technical Data in Operator’s Manual. Other fuel can damage the engine. Wrong fuel quality can also lead to higher service costs.
  • Page 12 If it comes electrolyte to unprotected skin, wash immediately with soap and water. Layout of the battery compartment IMPORTANT: Make sure the battery compartment is designed according to current safety standards. 47714940 08-2024 © AB VOLVO PENTA...
  • Page 13 Never use a high pressure washer for cleaning of engine or engine components. P0024486 Cleanliness for sensitive components IMPORTANT: Observe meticulous cleanliness when handling system components. Even minimal amounts of dirt could cause a breakdown. 47714940 08-2024 © AB VOLVO PENTA...

  • Page 14: Introduction

    Warranty Your new Volvo Penta engine is covered by a limited warranty, subject to the conditions compiled in the Warranty Information. AB Volvo Penta’s liability is limited to the specification in the Warranty Information and Emission Control System Warranty Statement.

  • Page 15: Fuel, Oils And Coolant

    These qualities will be maintained through regular servicing and the use of spare parts with the same quality as genuine Volvo Penta parts. If reliable and purpose-built parts are not used, your safety, health, and the machine’s function may be compromised.

  • Page 16: Excessive Strain On A Product And Components

    Environmental care Environmental care is a core value at Volvo Penta. Energy efficiency and low emissions are among the most important product related aspects and priority focus areas for Volvo Penta business. Several of the global challenges the world faces are directly or indirectly related to power industries and transports.

  • Page 17: Certified Engines

    NOTICE! Neglects or failure to follow the points listed here may invalidate the engine emission certificate. This means AB Volvo Penta can no longer guarantee engine conformity with the certified model. Volvo Penta is not responsible for damages or costs arising as a result of this.

  • Page 18: Blue Light Mode

    Triggers for derate due to engine protection are removed. The engine sends warning messages but is not going into derate or shut-down. 47714940 08-2024 © AB VOLVO PENTA...

  • Page 19: Volvo Penta Dealer Network

    The Volvo Penta global network of authorized dealers is at your service. We strongly recommend that you take your product to an authorized Volvo Penta dealer for service and repair. They are specialists in Volvo Penta products and have the accessories, genuine...

  • Page 20: Presentation

    Presentation Engines This Operator's Manual contains the industrial engine TWD1744GE. TWD1744GE is a reliable, powerful and compact in-line 6 cylinder diesel engine. It´s designed to power a wide range of stand-by and prime power generator sets. This 17 liter diesel engine utilizes dual-stage turbochargers and heavy-duty steel pistons to provide excellent power density.

  • Page 21: Ecm4 (Engine Control Module)

    The instruments and controls connect to the engine via the CAN SAE J1939 interface. Sensors for inputs such as: oil pressure, oil temp, boostpressure, boost temp, coolant temp, air filter pressure, water in fuel and fuel pressure. 47714940 08-2024 © AB VOLVO PENTA...

  • Page 22: Instruments And Controls

    Instruments and Controls Control Interface Module The Volvo Penta Control Interface Module (CIM) instrument panel communicates with the engine control unit and has a number of functions as control, monitoring and diagnostics. NOTICE! Settings and the type of engine data presented on the display may vary depending on the installation and engine model.

  • Page 23: Status Bar

    . • WARNING (WARNING), yellow text, the system has detected a fault — Volvo Penta recommends to contact a qualified workshop as soon as possible. • MESSAGE (MESSAGE), blue text, non-critical engine message for the operator.
  • Page 24 . This will also provied information about number of engine hours when the fault became active and the SPN and FMI codes. P0028065 47714940 08-2024 © AB VOLVO PENTA...
  • Page 25 • Engine Hardware ID (Engine Hardware ID) • CIM hardware ID (CIM hardware ID) • Engine Software ID (Engine Software ID) • CIM Software ID (CIM Software ID) • Chassis ID (Chassis ID) P0028160 47714940 08-2024 © AB VOLVO PENTA...

  • Page 26: Easy Link Instruments

    - Tachometer / hours counter (fault codes are also displayed on the tachometer display when the diagnostic button is pressed) - Coolant temperature - Oil pressure - Oil temperature - Battery voltage - Alarm panel - Turbo pressure 47714940 08-2024 © AB VOLVO PENTA...

  • Page 27: Starting

    50 seconds both before and after starting. The starter motor cranking time is maximized to 20 seconds. After that, the starter motor circuit is temporarily cut to protect the starter motor from overheating. 47714940 08-2024 © AB VOLVO PENTA...

  • Page 28: Cim (Control Interface Module)

    Risk of arcing. Do not bend over any of the batteries either. 4 Remove the cables in the reverse order. IMPORTANT: The ordinary cables to the standard batteries must not under any circumstances be loosened. 47714940 08-2024 © AB VOLVO PENTA...

  • Page 29: Operation

    Both conditions can lead to increased oil consumption and eventually external oil leakage from joints in the exhaust system. For example, leakage could be 47714940 08-2024 © AB VOLVO PENTA...
  • Page 30 • If visible slobber has occurred, it can be burned off by running the engine on at least 30% load for about 40-60 minutes. 47714940 08-2024 © AB VOLVO PENTA...

  • Page 31: Engine Shutdown

    P0018811 Auxiliary Stop For location of the extra stop, refer to , page 34. WARNING! Working with or approaching a running engine is a safety risk. Watch out for rotating components and hot surfaces. 47714940 08-2024 © AB VOLVO PENTA...

  • Page 32: After Engine Shutdown

    If there is a risk of freezing, the coolant in the cooling system must have adequate antifreeze protection. Refer to , page 38. IMPORTANT: A poorly charged battery can freeze and burst. Refer to Battery, page 41. 47714940 08-2024 © AB VOLVO PENTA...

  • Page 33: Fault Handling

    The operator is warned that there is a malfunction via the instruments. Depending on the instrumentation in use, the fault message is shown in various ways. Fault codes can also be read out by the Volvo Penta diagnostic tool. Depending on the severity of the fault, the diagnostic function will take various actions to protect the engine and limit emissions (e.g.

  • Page 34: Erasing Fault Codes

    If so a new fault codes is registered. If a malfunction has not been corrected it will be registered once again and has to be acknowledged again. 47714940 08-2024 © AB VOLVO PENTA...

  • Page 35: Maintenance Schedule

    Maintenance Schedule Your Volvo Penta engine and its equipment are designed for high reliability and long life. The engines are built to have the smallest possible environmental impact. If given preventive maintenance, according to the maintenance schedule, these qualities will be retained and unnecessary malfunctions will be avoided. In order for the warranty to be valid, the owner must make sure that the services in the service intervals are performed.

  • Page 36: Maintenance

    S Pressure cap, intercooler circuit T Pressure cap, cooling system U Filling cap, cooling system V Charge air cooler (Low-Pressure Turbo) W Oil valve housing X Drain plug, engine oil Y Coolant pump, cooling system P0039127 47714940 08-2024 © AB VOLVO PENTA...

  • Page 37: Engine, General

    If an oil, fuel or coolant leak is detected, the cause must be investigated and the fault rectified before the engine is started. IMPORTANT: Washing with a power washer: Never aim the water jet at radiators, charge air cooler, seals, rubber hoses or electrical components. 47714940 08-2024 © AB VOLVO PENTA...

  • Page 38: Lubrication System

    Maintenance Lubrication System Volvo Penta only recommends the use of genuine Volvo Penta oils with the correct VDS (Volvo Drain Specification) standards. Genuine Volvo Penta oils are extensively tested and quality assured by Volvo Penta to optimize performance, reduce fuel consumption and maximize the life of the engine.

  • Page 39: Fuel System

    Store fuel soaked rags so that they cannot cause fire. IMPORTANT: Always observe the greatest cleanliness during refueling and work on the fuel system. Only use the grades of fuel recommended in the fuel P0002101 specification. 47714940 08-2024 © AB VOLVO PENTA...

  • Page 40: Cooling System

    Material incompatibility can lead to leakages, which - in the worst case - can cause engine breakdown. Volvo Penta strongly recommend the use of our own coolants, ”Volvo Penta Coolant VCS-2 Ready Mixed” or the concentrate ”Volvo Penta Coolant VCS-2”,...

  • Page 41: Coolant Level, Checking And Topping Up

    Steam or hot fluid could spray out. IMPORTANT! Only use coolant recommended by Volvo Penta. Fill up with the same type of coolant that is in the system. VCS-2 will be backwards compatible with current VCS and they are mixable without risks.

  • Page 42: Electrical System

    Always stop the engine and break the current using the main switches before working on the engine. IMPORTANT: Contact a Volvo Penta dealer for information if any arc welding will be performed on the application. Arc welding can cause damage to the engine and the electronics.

  • Page 43: Battery

    Modern batteries are normally maintenance free. NOTICE! If low starter battery alarm occur, the battery may get drained which might result in loss of functions and engine stopping. 47714940 08-2024 © AB VOLVO PENTA...

  • Page 44: Replacing Battery

    1 Connect the + cable (red) to the + pole on the battery and tighten the nut. 2 Connect the – cable (black) to the – pole on the battery and tighten the nut. NOTICE! Hand in the old battery to a re-cycling station. 47714940 08-2024 © AB VOLVO PENTA...

  • Page 45: Storage

    It is of utmost importance that the conservation is performed correctly, therefore we have compiled a checklist covering the most important points. Before taking the engine out of service for long periods, Volvo Penta recommends that the engine is checked by a qualified workshop for possible need for overhaul or repair.
  • Page 46 Clean the outside of the engine. Do not use before storage. a high pressure washer for engine cleaning. Run the engine for at least 10 minutes to allow Touch up paint damage with Volvo Penta the fuel to reach all parts of the fuel injection original paint. system.

  • Page 47: Putting Into Operation

    Start the engine and run until warm. • Install new fuel filters. • Check that there are no oil, fuel or coolant leaks. • Check the drive belt(s). • Check all rubber hoses and re-tighten the hose clamps. 47714940 08-2024 © AB VOLVO PENTA...

  • Page 48: Technical Data

    17.26 (1053.3) Displacement, liter (inch Weight, wet, (engine only) kg (lb) 1900 (4190) Weight, wet (engine, cooling system, air filtration system) kg (lb) 2200 (4851) Firing order 1-5-3-6-2-4 Compression ratio 16.5:1 Dual speed, rpm 1500/1800 47714940 08-2024 © AB VOLVO PENTA...

  • Page 49: Lubrication System

    Select the viscosity according to the table. The temperature values refer to stable ambient temperatures. NOTICE! Volvo Penta recommendation for lowest possible fuel consumption and optimal durability is to use SAE 10W-30 oil when the viscosity table allows. 47714940 08-2024 © AB VOLVO PENTA...

  • Page 50: Fuel System

    Restrictions for other diesel fuels Volvo Penta also approves the use of other diesel fuels as long as the here specified restrictions are followed. However, the usage of other fuels, may have an negative impact on emissions and expected lifetime of the engine.
  • Page 51 Higher levels of biodiesel, up to B30, may be used with restrictions. Fuel according to EN 16709 or ASTM D7467, or relevant local fuel standards that fulfill mentioned biodiesel fuel standards, must be used. Volvo Penta does not warrant the engine will conform to applicable emissions limits when operated on biodiesel or another alternative fuels, that are not substantially similar to specified test fuels used for certification.

  • Page 52: Cooling System

    Follow the mixing recommendation on the product. The coolant should be mixed with distilled, deionized water. For Volvo Penta specified water requirements; refer to Water Quality, page 51. NOTICE! Always use “Ready Mixed” coolant if water quality cannot be determined or if it does not fulfill ASTM D4985.

  • Page 53: Water Quality

    Exceeding the value limitations can increase corrosion rate or create deposits or clogging in the cooling system. • If such problems occur, the water quality used for coolant dilution should be checked. 47714940 08-2024 © AB VOLVO PENTA...

  • Page 54: Identification Numbers

    Example of US/EPA certificate label A Label part number B Engine Family C Power (kW/rpm) D Displacement (L) E Date of manufacture (mm-yy) F Valve Lash (mm) F1-Inlet F2-Exhaust G Model Year P0038722 H Constant Speed 47714940 08-2024 © AB VOLVO PENTA...
  • Page 55 1.1.3, 1.1.5, 1.5.2, 1.5.3, 1.5.4, 1.5.6, 1.5.13, 1.6.1, 1.6.2, 1.7.1, 1.7.4, 1.7.4.1 and 1.7.4.3. The relevant technical documentation is compiled as described in part B of Annex VII. It is also in conformity with the relevant union harmonization legislation: EMC 2014/30/EU 47714940 08-2024 © AB VOLVO PENTA...
  • Page 56 For engines equipped with Volvo Penta control interface module: Paragraph 6.4 (Emergency stop) in 1679-1 + A1 2011 is not verified for engines equipped with Volvo Penta Control Interface Module. Responsibility lies with the machine manufacturer to add one or several emergencies stops in accordance with paragraph 1.2.4.3 (2006/42/EC).
  • Page 57 1.1.3, 1.1.5, 1.5.2, 1.5.3, 1.5.4, 1.5.6, 1.5.13, 1.6.1, 1.6.2, 1.7.1, 1.7.4, 1.7.4.1 and 1.7.4.3. The relevant technical documentation is compiled as described in part B of Annex VII. It is also in conformity with the relevant union harmonization legislation: EMC 2014/30/EU 47714940 08-2024 © AB VOLVO PENTA...
  • Page 58 For engines equipped with Volvo Penta control interface module: Paragraph 6.4 (Emergency stop) in 1679-1 + A1 2011 is not verified for engines equipped with Volvo Penta Control Interface Module. Responsibility lies with the machine manufacturer to add one or several emergencies stops in accordance with paragraph 1.2.4.3 (2006/42/EC).

  • Page 59: Index

    Oil level, checking and topping up......36 Operation at low load..........27 Orientation..............34 Reading the Instruments........... 27 Starting the Engine............25 Starting Using Auxiliary Batteries......26 Stop the Engine............29 Volvo Penta Action Service........17 Volvo Penta Dealer Network........17 Water Quality.............51 47714940 08-2024 © AB VOLVO PENTA...
  • Page 61 ‫ا عبر اإلنترنت لفترة تصل إلى 21 شهر ً ا من بعد‬ http://manual.volvopenta.com/coupon/ .‫التسليم‬ Hvis det ikke er muligt at bestille via Internettet, bedes du kon- /http:// manual.volvopenta.com/coupon takte din Volvo Penta forhandler. .Volvo Penta ‫كان الوصول إلى اإلنترنت غير متاح، فالرجاء االتصال بوكيل‬...