Piston Seal And End Cap - BRP EVINRUDE E-TEC E40DRLAA Series Service Manual

TRIM AND TILT
TRIM AND TILT SERVICE

Piston Seal and End Cap

Trim and Tilt Seal Tool Kit, P/N 5008918, is
required for service of the piston and end cap
assemblies.
Removal
Refer to Removal on p. 348 for trim and tilt
assembly removal procedure.
Dissassembly
Place the trim and tilt assembly in a holding fix-
ture. Be sure the rod is fully extended. Remove
the fill plug.
Drain trim and tilt fluid from the trim and tilt assem-
bly.
1
1. Fill plug (typical)
Use end cap spanner wrench, P/N 352932, to
remove the end cap from the trim and tilt assem-
bly.
1. End cap spanner wrench
Remove the rod, piston and end cap assembly
from the cylinder of the trim and tilt assembly.
354
Drain remaining trim and tilt fluid from the cylinder
of the trim and tilt assembly.
Use hydraulic cylinder rod holder set, P/N 983213
to hold the rod in a vice as shown.
Remove fastener and washer from piston assem-
bly.
Note: Use spanner wrench, P/N T-552, to remove
fastener from piston of trim and tilt assembly,
P/N 5005756.
1. Hydraulic cylinder rod holder set
2. Fastener
3. Washer
Remove springs, valves and check balls from the
piston assembly.
008816
1. Springs, valves and check balls
1
008817
3 2
1
008818
1
008819