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O O p p e e r r a a t t o o r r ' ' s s G G u u i i d d e e
I I n n c c l l u u d d e e s s S S a a f f e e t t y y , , U U s s e e , , a a n n d d M M a a i i n n t t e e n n a a n n c c e e
I I n n f f o o r r m m a a t t i i o o n n
R R O O T T A A X X ® ® A A C C E E 1 1 3 3 0 0 , , 1 1 7 7 0 0 , , 2 2 3 3 0 0 , ,
3 3 0 0 0 0 A A L L A A M M o o d d e e l l s s
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  • Page 1 M M Y Y 2 2 2 2 O O p p e e r r a a t t o o r r ’ ’ s s G G u u i i d d e e I I n n c c l l u u d d e e s s S S a a f f e e t t y y , , U U s s e e , , a a n n d d M M a a i i n n t t e e n n a a n n c c e e I I n n f f o o r r m m a a t t i i o o n n R R O O T T A A X X ®...
  • Page 2 . . p p 6 6 5 5 w w a a r r n n i i n n g g s s . . c c a a . . g g o o v v / / p p r r o o d d u u c c t t s s / / p p a a s s s s e e n n g g e e r r - - v v e e h h i i c c l l e e . . All rights reserved. No parts of this Manual may be reproduced in any form without the prior written permission of Bombardier Recreational Products Inc. ©Bombardier Recreational Products Inc. (BRP) 2021 BRP Inc. ™®Trademarks of BRP or its affiliates.
  • Page 3: Table Of Contents

    G G E E N N E E R R A A L L ..........................................3 3 7 7 Recommended Engine Oil For ROTAX ACE 130, 170, 230, 300 Engines ..37 Engine Oil Level ...................37...
  • Page 4 TABLE OF CONTENTS W W A A R R R R A A N N T T Y Y I I N N F F O O R R M M A A T T I I O O N N B B R R P P U U S S I I N N C C .
  • Page 5 Congratulations on your purchase of a look like and how they are used in this new Power Pack by BRP. It is backed by Manual are explained as follows: the BRP limited warranty and a network of authorized Rotax Jet Propulsion deal-...
  • Page 6 To turn tions and/or specifications in this Manual the boat, both steering and throttle are may occur. BRP reserves the right at any necessary. time to discontinue or change specifica- tions, designs, features, models or This boat has no brake.
  • Page 7 FOREWORD abrupt stops may result in injury to you, your passengers or others. The jet pump may pick up debris and throw it rearward causing a risk of injuring people or dam- aging the jet pump or other property. Combustion engines need air to operate; consequently this boat can not be totally water-tight.
  • Page 8 FOREWORD This page is intentionally blank...
  • Page 9 S S A A F F E E T T Y Y I I N N F F O O R R M M A A T T I I O O N N Safety Information...
  • Page 10: S S P P E E C C I I A A L L S S A A F F E E T T Y Y M M E E S S S S A A G G E E S

    S S P P E E C C I I A A L L S S A A F F E E T T Y Y M M E E S S S S A A G G E E S S C C A A R R B B O O N N M M O O N N O O X X I I D D E E A A N N D D B B O O A A T T I I N N G G Burning a material containing carbon produces carbon monoxide (CO), an odorless and colorless gas.
  • Page 11 SPECIAL SAFETY MESSAGES C C A A R R B B O O N N M M O O N N O O X X I I D D E E A A C C C C U U M M U U L L A A T T I I O O N N Following are examples of possible situations where CO may accumulate within your boat while docked, anchored, or underway.
  • Page 12 SPECIAL SAFETY MESSAGES C C A A R R B B O O N N M M O O N N O O X X I I D D E E A A C C C C U U M M U U L L A A T T I I O O N N Be sure to provide adequate ventilation.
  • Page 13 SPECIAL SAFETY MESSAGES C C A A R R B B O O N N M M O O N N O O X X I I D D E E A A C C C C U U M M U U L L A A T T I I O O N N Even with the best boat design and construction, CO may still accumulate in enclosed or confined areas under certain conditions.
  • Page 14 SPECIAL SAFETY MESSAGES O O P P E E R R A A T T I I O O N N S S I I G G N N Listen for any change in exhaust sound, which could indicate an exhaust component failure.
  • Page 15 SPECIAL SAFETY MESSAGES abrupt stops may result in injury. Debris P P A A S S S S E E N N G G E E R R S S A A F F E E T T Y Y may also be picked up and be thrown Before getting underway, show all pas- rearward by the jet pump onto people or...
  • Page 16 . . state boating authorities for information. BRP recommends a minimum operator age of 16 years. N N O O T T I I C C E E...
  • Page 17 SPECIAL SAFETY MESSAGES the compatibility of the fuel supplied at a M M I I N N I I M M U U M M O O C C T T A A N N E E R R A A T T I I N N G G refuleing point with an engine.
  • Page 18: Engine Identification Number

    SPECIAL SAFETY MESSAGES T T Y Y P P I I C C A A L L ( ( W W H H E E N N A A P P P P L L I I C C A A B B L L E E ) ) - - E E M M I I S S S S I I O O N N S S T T Y Y P P I I C C A A L L E E C C M M B B R R A A C C K K E E T T 1 1 3 3 0 0 , , 1 1 7 7 0 0 , , 2 2 3 3 0 0 , , 3 3 0 0 0 0 C C O O N N T T R R O O L L I I N N F F O O R R M M A A T T I I O O N N M M O O D D E E L L S S...
  • Page 19: B B R R E E A A K K - - I I N

    B B R R E E A A K K - - I I N N A A N N D D S S P P E E C C I I A A L L P P R R O O C C E E D D U U R R E E S S...
  • Page 20: Operation

    B B R R E E A A K K - - I I N N A A N N D D S S P P E E C C I I A A L L P P R R O O C C E E D D U U R R E E S S B B R R E E A A K K - - I I N N O O P P E E R R A A T T I I O O N N C C l l e e a a n n i i n n g g...
  • Page 21: Cleaning

    BREAK-IN AND SPECIAL PROCEDURES I I N N - - W W A A T T E E R R C C L L E E A A N N I I N N G G Pull the tether cord from engine cut-off switch to stop engine (s).
  • Page 22 BREAK-IN AND SPECIAL PROCEDURES I I n n W W a a t t e e r r T T o o w w i i n n g g — — H H o o s s e e P P i i n n c c h h e e r r I I n n s s t t a a l l l l a a t t i i o o n n L L o o c c a a t t i i o o n n s s N N O O T T I I C C E E S S p p e e c c i i a a l l p p r r e e c c a a u u t t i i o o n n s s M M U U S S T T b b e e t t a a k k e e n n...
  • Page 23 S S P P E E C C I I A A L L P P R R O O C C E E D D U U R R E E S S i i N N R R S S y y s s t t e e m m O O v v e e r r v v i i e e w w N N O O T T E E : : When the neutral adjustment is completed, the value is stored in the sys- The i i N N R R (intelligent Neutral &...
  • Page 24 BREAK-IN AND SPECIAL PROCEDURES This page is intentionally blank...
  • Page 25 I I N N S S P P E E C C T T I I O O N N S S A A N N D D M M A A I I N N T T E E N N A A N N C C E E...
  • Page 26: I I N N S S P P E E C C T T I I O O N N S S A A N N D D M M A A I I N N T T E E N N A A N N C C E E

    I I N N S S P P E E C C T T I I O O N N S S A A N N D D M M A A I I N N T T E E N N A A N N C C E E P P R R E E - - R R I I D D E E I I N N S S P P E E C C T T I I O O N N W W A A R R N N I I N N G G T T h h e e p p r r e e - - r r i i d d e e i i n n s s p p e e c c t t i i o o n n i i s s v v e e r r y y i i m m p p o o r r t t a a n n t t b b e e f f o o r r e e o o p p e e r r a a t t i i n n g g t t h h e e b b o o a a t t .
  • Page 27 INSPECTIONS AND MAINTENANCE P P R R E E - - R R I I D D E E C C H H E E C C K K L L I I S S T T W W H H E E N N B B O O A A T T I I S S T T R R A A I I L L E E R R E E D D T T O O W W A A T T E E R R W W A A Y Y ( ( R R E E C C O O M M M M E E N N D D E E D D C C H H E E C C K K S S ) ) Shift lever Check operation...
  • Page 28 I I N N S S P P E E C C T T I I O O N N S S A A N N D D M M A A I I N N T T E E N N A A N N C C E E P P R R E E - - R R I I D D E E C C H H E E C C K K L L I I S S T T P P R R E E - - R R I I D D E E C C H H E E C C K K L L I I S S T T W W H H E E N N B B O O A A T T I I S S M M O O O O R R E E D D T T O O A A D D O O C C K K S S U U M M M M A A R R Y Y...
  • Page 29 INSPECTIONS AND MAINTENANCE P P R R E E - - R R I I D D E E C C H H E E C C K K L L I I S S T T W W H H E E N N B B O O A A T T I I S S M M O O O O R R E E D D T T O O A A D D O O C C K K Engine(s) start/ Check operation stop switch...
  • Page 30 I I N N S S P P E E C C T T I I O O N N S S A A N N D D M M A A I I N N T T E E N N A A N N C C E E P P O O S S T T O O P P E E R R A A T T I I O O N N C C A A R R E E 1.
  • Page 31 E E X X H H A A U U S S T T S S Y Y S S T T E E M M F F L L U U S S H H I I N N G G Flushing the exhaust system with fresh water is essential to neutralize corroding effects of salt or other chemical products...
  • Page 32 INSPECTIONS AND MAINTENANCE N N O O T T I I C C E E A A l l w w a a y y s s s s t t a a r r t t t t h h e e e e n n g g i i n n e e b b e e f f o o r r e e o o p p e e n n - - i i n n g g t t h h e e w w a a t t e e r r t t a a p p .
  • Page 33 O O P P T T I I O O N N A A L L F F L L U U S S H H I I N N G G K K I I T T Remote Flush Kit, P/N 461478, is de- signed to work with the Rotax 130, 170, 230 and 300 ACE engines.
  • Page 34 Rotax ® Propulsion dealer or any other establishment with which BRP has a commercial relationship. For emission-related warranty claims, BRP is limiting the diagnosis and repair of emission-related parts to the authorized Rotax ®...
  • Page 35: Exhaust System Flushing

    R R O O T T A A X X J J E E T T P P R R O O P P U U L L S S I I O O N N P P E E R R I I O O D D I I C C M M A A I I N N T T E E N N A A N N C C E E S S C C H H E E D D U U L L E E T T O O B B E E P P E E R R F F O O R R M M E E D D B B Y Y E E V V E E R R Y Y 2 2 0 0 0 0 H H O O U U R R S S O O R R 2 2 Y Y E E A A R R S S...
  • Page 36 INSPECTIONS AND MAINTENANCE E E L L E E C C T T R R I I C C A A L L S S Y Y S S T T E E M M Test the engine cut-off switch and the monitoring beeper at first 50 hours and every 100 hours or once a year Spark plugs...
  • Page 37: G G E E N N E E R R A A L

    G G E E N N E E R R A A L L This section includes instructions for ba- E E n n g g i i n n e e O O i i l l L L e e v v e e l l sic maintenance procedures.
  • Page 38: Engine Oil Level

    INSPECTIONS AND MAINTENANCE I I F F T T H H E E B B O O A A T T I I S S I I N N O O R R O O U U T T O O F F T T H H E E W W A A T T E E R R It is of the utmost importance to follow this procedure in order to obtain an accu-...
  • Page 39 I I M M P P O O R R T T A A N N T T : A cooling system that frequently requires coolant indicates leaks or engine problems. See an au- Cooling system must be filled with BRP Pre-mixed Coolant, P/N 460835, or with thorized Rotax ®...
  • Page 40 INSPECTIONS AND MAINTENANCE S S I I N N G G L L E E E E N N G G I I N N E E R R I I D D E E P P L L A A T T E E P P O O R R T T S S I I D D E E 1.
  • Page 41: Anodes

    INSPECTIONS AND MAINTENANCE corrosion, but avoid the anti-corrosion I I N N T T E E R R C C O O O O L L E E R R D D R R A A I I N N I I N N G G anode(s).
  • Page 42 INSPECTIONS AND MAINTENANCE Using the flushing connectors on the jet 2. Remove storage tray. pump supports, inject pressurized air 3. Remove dipstick. (around 689 kPa (100 psi)) into the sys- 4. Remove engine cover. tem until there is no more water flowing 5.
  • Page 43 INSPECTIONS AND MAINTENANCE The antifreeze replacement and a den- W W A A R R N N I I N N G G sity test should be performed by an au- B B o o t t h h e e n n g g i i n n e e s s m m u u s s t t b b e e s s t t o o p p p p e e d d w w h h e e n n thorized Rotax Jet Propulsion dealer.
  • Page 44 INSPECTIONS AND MAINTENANCE performed by the authorized Rotax Jet Propulsion dealer. W W A A R R N N I I N N G G O O n n l l y y p p e e r r f f o o r r m m p p r r o o c c e e d d u u r r e e s s a a s s d d e e t t a a i i l l e e d d i i n n t t h h e e m m a a i i n n t t e e n n a a n n c c e e s s c c h h e e d d u u l l e e .
  • Page 45 C C O O O O L L I I N N G G Type Liquid cooled. Closed system. Use BRP Premixed Coolant, P/N 460835, or a blend of 50% ethylene-glycol antifreeze specially formulated for Coolant aluminum engines, with 50% distilled water...
  • Page 46 (1) Declared power as per ISO 8665 at propeller shaft N N O O T T E E : : BRP reserves the right to make changes in design and specifications and/or to make additions to, or improvements in its products without imposing any obliga-...
  • Page 47 T T R R O O U U B B L L E E S S H H O O O O T T I I N N G G G G U U I I D D E E L L I I N N E E S S...
  • Page 48: T T R R O O U U B B L L E E S S H H O O O O T T I I N N G G G G U U I I D D E E L L I I N N E E S S

    T T R R O O U U B B L L E E S S H H O O O O T T I I N N G G G G U U I I D D E E L L I I N N E E S S T T R R O O U U B B L L E E S S H H O O O O T T I I N N G G C C H H A A R R T T S S The following information is provided to help in diagnosing the probable source of simple troubles.
  • Page 49 TROUBLESHOOTING GUIDELINES E E N N G G I I N N E E W W I I L L L L N N O O T T S S T T A A R R T T - Have the battery charged or replaced by an authorized Rotax Jet Propulsion dealer, repair shop, or person of your own choosing for maintenance, repair, or replacement 4.
  • Page 50 TROUBLESHOOTING GUIDELINES E E N N G G I I N N E E T T U U R R N N S S N N O O R R M M A A L L L L Y Y B B U U T T W W I I L L L L N N O O T T S S T T A A R R T T 1.
  • Page 51 TROUBLESHOOTING GUIDELINES E E N N G G I I N N E E M M I I S S F F I I R R E E S S , , R R U U N N S S I I R R R R E E G G U U L L A A R R L L Y Y 1.
  • Page 52 TROUBLESHOOTING GUIDELINES E E N N G G I I N N E E O O V V E E R R H H E E A A T T I I N N G G O O R R I I M M P P R R O O P P E E R R O O I I L L P P R R E E S S S S U U R R E E ( ( M M O O N N I I T T O O R R I I N N G G B B E E E E P P E E R R E E M M I I T T S S A A C C O O N N T T I I N N U U O O U U S S B B E E E E P P ) ) 1.
  • Page 53 TROUBLESHOOTING GUIDELINES E E N N G G I I N N E E L L A A C C K K S S A A C C C C E E L L E E R R A A T T I I O O N N O O R R P P O O W W E E R R 8.
  • Page 54: M M O O N N I I T T O O R R I I N N G G S S Y Y S S T T E E M

    T T R R O O U U B B L L E E S S H H O O O O T T I I N N G G G G U U I I D D E E L L I I N N E E S S M M O O N N I I T T O O R R I I N N G G S S Y Y S S T T E E M M G G e e n n e e r r a a l l A system monitors the electronic components of the EMS (engine management...
  • Page 55 TROUBLESHOOTING GUIDELINES N N O O T T I I C C E E I I f f t t h h e e m m o o n n i i t t o o r r i i n n g g b b e e e e p p e e r r c c o o n n t t i i n n u u o o u u s s l l y y s s o o u u n n d d s s , , s s t t o o p p e e n n g g i i n n e e a a s s s s o o o o n n a a s s p p o o s s s s i i b b l l e e .
  • Page 56 TROUBLESHOOTING GUIDELINES This page is intentionally blank...
  • Page 57 W W A A R R R R A A N N T T Y Y I I N N F F O O R R M M A A T T I I O O N N...
  • Page 58 No distributor, Dealer or any other person is authorized to make any affirmation, representation or warranty regarding Product other than those contained in this limited warranty and, if made, shall not be enforceable against BRP. BRP reserves the right to modify this warranty at any time, being understood that such modification will not alter the warranty conditions applicable to the Products sold while this warranty is in effect.
  • Page 59 – Damage resulting from removal of parts, improper repairs, service, maintenance, or modification, or use of parts or accessories not manufactured or approved by BRP, which in its reasonable judgment, are either incompatible with Product or adversely affect its operation, performance, or durability, or resulting from repairs done by a person that is not an authorized Dealer (as described below);...
  • Page 60 State of California, please also refer to the applicable California Emissions Control Warranty Statement contained herein. In cases where the delivery date is not established to BRP’s satisfaction, the date of sale will be used to determine the warranty start date. The repair or replacement of parts or the performance of service to Product under this warranty does not extend the life of this limited warranty beyond its original expiration date.
  • Page 61 The registered owner must notify an authorized Dealer within two (2) days of the appearance of a defect. BRP is not responsible for damages caused by the use of a Product after the appearance of a defect. Owner must bring Product, including any...
  • Page 62 1. The former owner contacts BRP or a Dealer and gives the coordinates of the new owner; or 2. BRP or a Dealer receives a proof that the former owner agreed to the transfer of ownership, in addition to the coordinates of the owner.
  • Page 63 2. It is free from defects in materials and workmanship that may keep it from meeting the requirements of 40 CFR 1045 and 40 CFR 1060. Where a warrantable condition exists, BRP will repair or replace, as it elects, any part or component with a defect in materials or workmanship that would increase the engine’s emissions of any regulated pollutant within the stated warranty period...
  • Page 64 WARRANTY INFORMATION For model: Rotax ® ACE 130, Rotax ® ACE 170, Rotax ® ACE 230, Rotax ® ACE 300 (these models are not allowed in the state of California) H H O O U U R R S S M M O O N N T T H H S S Exhaust emission-related components...
  • Page 65 WARRANTY INFORMATION C C O O M M P P O O N N E E N N T T S S C C O O V V E E R R E E D D The emission-related warranty covers all components whose failure would increase an engine’s emissions of any regulated pollutant, including the following listed components: 1.
  • Page 66 If you have any questions regarding your warranty rights and responsibilities or for the name and location of the nearest authorized BRP Dealer you should contact the Customer Assistance Center at 1-888-272-9222.
  • Page 67 – For a copy of the Limited Warranty, occurs. see your Bombardier Recreational – If further assistance is required, Products ("BRP") distributor/dealer please contact the affiliate of BRP authorized to distribute Rotax ® where the Product was registered Inboard Jet Propulsion Systems in for warranty.
  • Page 68 WARRANTY INFORMATION * Systems sold in Canada are distributed and serviced by Bombardier Recreational Products Inc. ® Registered trademark of Bombardier Recreational Products Inc. or its affiliates. © 2021 BRP US Inc. All rights reserved. Limited Warranty 2017...
  • Page 69 WARRANTY INFORMATION C C A A L L I I F F O O R R N N I I A A E E M M I I S S S S I I O O N N C C O O N N T T R R O O L L W W A A R R R R A A N N T T Y Y S S T T A A T T E E M M E E N N T T F F O O R R R R O O T T A A X X ®...
  • Page 70 WARRANTY INFORMATION T T Y Y P P I I C C A A L L 1. Recommended location 2. Secondary location H H A A N N G G T T A A G G...
  • Page 71 WARRANTY INFORMATION T T H H E E S S Y Y M M B B O O L L F F O O R R C C L L E E A A N N E E R R M M A A R R I I N N E E E E N N G G I I N N E E S S : : C C l l e e a a n n e e r r A A i i r r a a n n d d W W a a t t e e r r For a healthier lifestyle and environment.
  • Page 72 WARRANTY INFORMATION T T h h r r e e e e S S t t a a r r s s — — U U l l t t r r a a L L o o w w E E m m i i s s s s i i o o n n The three-star label identifies engines that meet the Air Resources Board’s Personal Watercraft and Outboard marine engine 2008 exhaust emission standards or the Stern Drive and Inboard marine engine 2003 exhaust emission standards.
  • Page 73 Also included may be hoses, belts, connectors and other emission related assemblies. Where a warrantable condition exists, BRP will repair your boat engine at no cost to you including diagnosis, parts and labor provided that such work is performed by an authorized BRP dealer.
  • Page 74 The BRP Operators Manual provided contains written instructions for the proper maintenance and use of your Inboard Jet Propulsion System. All emission warranty parts are warranted by BRP for the entire warranty period of the engine, unless the part is scheduled for replacement as required maintenance in the Operators Manual.
  • Page 75 S S Y Y S S T T E E M M S S ® W W h h a a t t i i s s c c o o v v e e r r e e d d : : BRP US Inc.* (“BRP”) warrants that each new ROTAX Inboard Jet Propulsion System (“Product”) that are incorporated into boats made by...
  • Page 76 All parts replaced under this warranty become the property of BRP. W W h h a a t t B B R R P P w w i i l l l l d d o o : BRP's sole and exclusive obligation under this limited corrosion...
  • Page 77 BRP is notified of such transfer of ownership in one of the following ways: – The former Owner contacts BRP (at the phone number provided below);...
  • Page 78 WARRANTY INFORMATION This page is intentionally blank...
  • Page 80 SKI-DOO® SEA-DOO® CAN-AM® LYNX® ROTAX® MANITOU® ALUMACRAFT®...

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