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EVINRUDE E-TEC BE50DPLABA
BRP EVINRUDE E-TEC BE50DPLABA Manuals
Manuals and User Guides for BRP EVINRUDE E-TEC BE50DPLABA. We have
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BRP EVINRUDE E-TEC BE50DPLABA manual available for free PDF download: Service Manual
BRP EVINRUDE E-TEC BE50DPLABA Service Manual (422 pages)
Brand:
BRP
| Category:
Engine
| Size: 36.44 MB
Table of Contents
S M Ervice Anual Contents
2
Table of Contents
2
Table of Contents
3
Safety Notice
4
Reference Information
4
Outboard Speed Control System and Safety
5
Abbreviations Used in this Manual
6
Units of Measurement
6
List of Abbreviations
6
Emission-Related Installation Instructions
7
Manufacturer's Responsibility
7
Dealer's Responsibility
7
Owner's Responsibility
7
Epa Emission Regulations
7
Model Designation
8
Models Covered in this Manual
9
Service Specifications Aa Models
10
Service Specifications Ab Models
12
Service Specifications Aa Models
14
Standard Torque Specifications
16
Product Reference and Illustrations
16
Wire Size Table
17
Routine Service
19
Inspection and Maintenance Schedule
20
Lifting the Outboard
21
Outboard Rigging Connections
21
Control Cable Installation
23
Systemcheck Harness Connections
24
I-Command Network Connections
25
Water Pressure Gauge
27
Battery and Battery Connections
28
Oetiker Clamp Servicing
29
Adjustments
31
Steering Friction Adjustment
31
Throttle Friction Adjustment
31
Tilt Limit Switch Adjustment (75 - 90 Hp)
32
Trim Sending Unit Adjustment (40 - 60 Hp)
33
Trim Sending Unit Adjustment (75 - 90 Hp)
34
Trim Tab Adjustment
35
Dual-Outboard Alignment
36
Operational Checks
37
Cooling System
38
Engine Flushing
39
Running the Outboard Using a Hose and Flushing Adapter
40
Lubrication
41
Steering System
41
Tiller Handle
41
Swivel Bracket and Trailering Bracket
42
Tilt Tube
42
Throttle and Shift Linkage
42
Propeller Shaft
43
Gearcase Lubricant
43
Trim and Tilt
45
Spark Plugs
46
Indexing
46
Fuel and Oil Systems
47
Fuel Filter
47
Oil Filters and Oil Reservoir
47
Air Silencer
47
Hoses and Connections
47
Anti-Corrosion Protection
48
Storage
49
Fuel System Treatment
49
Internal Engine Treatment
49
Additional Recommendations
50
Pre-Season Service
50
Submerged Engines
51
Engine Cover Service
53
Lower Cover Service
54
Lower Cover Removal
54
Lower Cover Installation
55
Latch Handle Installation
56
Trim Switch Installation
56
Upper Cover Service
54
Latch Hook Installation
54
Engine Management Module (Emm)
57
Description
58
Emm Functions
58
Emm Connections
58
Led Indicators
58
Emm Inputs and Outputs Diagram
59
Internal Sensors
60
Emm Temperature Sensor
60
55 V Circuit Sensor
60
5 V Circuit Sensor
61
Barometric Pressure Sensor
61
External Sensors
61
Air Temperature Sensor
61
Engine Temperature Sensor
61
Low Oil Switch
62
Throttle Position Sensor
63
Crankshaft Position Sensor
63
Neutral Switch
63
Internal Emm Functions
64
Engine Monitor System
65
Shutdown Mode
66
Warning System
66
Diagnostic Software Functions
67
Communication
67
Static Information
68
Dynamic Information
68
Occurred Service Codes (Faults)
69
Active Faults
69
Historical Faults
69
Static Tests
69
Dynamic Tests
70
Oil Control Settings
70
Tiller/Remote Programming
71
Ignition Timing
71
Tps Calibration
72
Idle Speed Control
72
Fuel Injector Servicing
72
Reports
73
Software Replacement
73
Emm Transfer
74
Emm Servicing
74
Removal
74
Installation
75
System Analysis
77
Diagnostic Procedures
78
Visual Inspections
78
Operational Inspections
78
Troubleshooting
79
Dynamic Tests
80
Cylinder Drop Tests
80
Fuel Control Adjustment
80
Inductive Amp Meter Test
80
Emm Led Indicators
81
Key on
81
Starting
81
Running
82
Ignition Output Tests
83
Required Ignition Systems
83
Wiring Inspection
83
Crankshaft Position Sensor (Cps) Test
84
System Voltage Test
84
Static Ignition Test
85
Running Ignition Tests
86
Ignition Control Circuit Tests
87
Ignition Coil Tests
87
Capacitor Test
87
Fuel Delivery Tests
88
Fuel Pump Static Test
88
Fuel Injector Static Test
88
Running Fuel System Tests
89
Exhaust Water Valve (60Hp)
90
Exhaust Water Valve Static Test
90
Exhaust Water Valvedynamic Test
90
Electrical and Ignition
91
Service Chart
92
Ignition System Circuit Diagram, 40 - 60 Hp
94
Ignition System Circuit Diagram, 75 - 90 Hp
95
Electrical Harness Connections
96
Fuse
98
Ground Circuits
98
Sensor Tests
99
Crankshaft Position Sensor (Cps) Test
99
Throttle Position Sensor (Tps) Test
99
Engine Temperature Sensor Test
100
Air Temperature Sensor (At) Test
100
Stator Tests
101
Stator Resistance Tests
101
Stator Voltage Output Test
101
Charging System Tests
102
Electric Start Circuit
104
Electric Start Tests
106
Remote Control Switch Tests
108
Exhaust Water Valve Test
110
Tilt/Trim Relay Test
110
Systemcheck CIRCUIT TESTS
111
Tachometer Circuit Tests
113
Flywheel and Stator Servicing
114
Flywheel Removal
114
Stator Service
115
Flywheel Installation
115
Ignition Coil Servicing
116
Ignition Coil Removal
116
Ignition Coil Installation
116
Timing Adjustments
117
Timing Pointer
117
Timing Verification
118
Tps Calibration
118
Electric Starter Servicing
119
Starter Removal
119
Starter Installation
119
Connector Servicing
120
Connectors
120
Amp Connectors
121
Packard Connectors
123
Fuel System
125
Service Chart
126
Fuel System Hose Routing
130
Fuel System Circuit Diagrams
132
Fuel System Requirements
134
Regulations and Guidelines
134
Portable Fuel Tanks
134
Fuel Flow Requirements
134
Fuel Requirements
135
Components
136
Fuel Lift Pump
136
Fuel Filter
136
Vapor Separator
136
Fuel Circulation Pump
138
Fuel Manifolds
138
Fuel Injectors
138
Fuel System Priming
140
Vent Line Clamp
140
Priming the Fuel System
140
Fuel System Tests
141
Fuel System Pressure Test
141
Pressure Regulator Test
142
Vapor Separator Vent Check
142
Fuel Injector Pressure Test
142
Fuel Injector Resistance Test
143
Circulation Pump Resistance Test
143
Lift Pump Pressure Test
143
Lift Pump Vacuum Test
144
Lift Pump Diaphragm Test
145
Anti-Siphon Valve Test
145
Fuel Component Servicing
146
Relieving Fuel System Pressure
146
Fuel Filter Service
147
Fuel Lift Pump Service
147
Vapor Separator Service
148
Fuel Manifold Service
149
Fuel Injector Service
150
Intake Manifold Service
154
Oiling System
157
Service Chart
158
Oil Supply Diagrams
160
Oil Recirculation Diagrams
162
Oiling System Circuit Diagram
163
Components
164
Oil Tank Assembly
164
Oil Injection Pump
165
Electrical Circuit (55 V)
165
Low Oil Warning
166
NO OIL Warning
166
Cylinder and Crankcase
166
Oil Recirculation System
167
Oil System Requirements
164
Recommended Lubricants
164
Oil Control Settings
168
Oil Injection Rate
168
Break-In Oiling
169
Oil Supply Priming
169
Oiling System Tests
170
Oil Injection Pump Voltage Tests
170
Oil Injection Pump Resistance Test
171
Oil Injection Pump Function Test
172
Oil Injection Fittings Flow Test
172
Low Oil Sending Unit Test
172
Oil Component Servicing
173
Oil Distribution Hoses
173
Oil Tank Assembly
173
Oil Injection Pump
175
Cooling System
177
Hose Routing and Water Flow Diagrams
178
Components
180
Water Pump and Intakes
180
Exhaust Housing
180
Water Supply Tube
180
Adapter/Inner Exhaust Housing
181
Pressure Relief Valve
181
Thermostat
181
Block Venting
182
Water Pressure Connection
182
Operation
183
Cylinder Block / Cylinder Head Cooling
183
Emm and Vapor Separator Cooling
183
Engine Temperature Check
184
Software Method
184
Pyrometer Method
184
Idle Operating Temperature Troubleshooting (below Range)
185
Thermostat Servicing
186
Disassembly
186
Inspection
187
Assembly
187
Temperature Sender Servicing
186
Removal
186
Installation
186
Pressure Relief Valve Servicing
187
Disassembly
187
Inspection
188
Assembly
188
Powerhead
189
Service Chart
190
Powerhead Removal
194
2-Cylinder Models
194
3-Cylinder Models
196
Compression Testing
194
Powerhead Disassembly
197
Systems Removal
197
Throttle Linkage Removal
198
Shift Linkage Removal
198
Crankcase Disassembly
199
Cylinder Head Removal
200
Connecting Rods and Pistons
200
Crankshaft Removal
201
Cylinder Block Cleaning
204
Powerhead Inspection
205
Powerhead Assembly
207
Crankshaft Assembly
207
Pistons and Connecting Rods
209
Cylinder Head Installation
211
Crankshaft and Connecting Rod Installation
212
Crankcase Assembly
215
Shift Linkage Installation
216
Throttle Linkage Installation
217
Final Powerhead Assembly
218
Upper Mount Servicing (3-Cylinder)
219
Powerhead Installation
220
Powerhead Mounting - 2-Cylinder Models
220
Powerhead Mounting - 3-Cylinder Models
222
Shift Linkage Adjustment
224
Final Adjustments
224
Powerhead Views
225
2-Cylinder Port Models
225
3-Cylinder Port Models
232
Midsection
237
Service Charts
238
Tilt Tube, 75 - 90 Hp
244
Removal
244
Installation
245
Exhaust Housing, 40 - 60 Hp
246
Exhaust Housing Removal
246
Exhaust Water Valve (60 Hp)
247
Exhaust Relief Muffler
247
Exhaust Housing Installation
248
Exhaust Housing, 75 - 90 Hp
249
Exhaust Housing Removal
249
Lower Mount Service
249
Exhaust Housing Installation
250
Exhaust Housing Disassembly
251
Cleaning and Inspection
252
Exhaust Housing Assembly
252
Stern Bracket, 40 - 60 Hp Power Tilt
254
Stern Bracket Disassembly
254
Stern Bracket Assembly
255
Stern Bracket, 75 - 90 Hp Power Tilt
256
Stern Bracket Disassembly
256
Stern Bracket Assembly
259
Stern Bracket, 40 Hp Manual Tilt
261
Clamp Screw Service
261
Stern Bracket Disassembly
261
Stern Bracket Assembly
264
Tilt Assist Cylinder
267
Tiller Handle Service - Standard
268
Removal
268
Disassembly
269
Inspection
271
Assembly
271
Installation
273
Throttle Cable Adjustment
273
Tiller Handle Service - Long Handle
274
Removal
274
Disassembly
275
Inspection
278
Assembly
278
Installation
282
Control Cable Installation
283
Gearcase
285
Service Charts
286
Gearcase Types, 75 - 90 Hp
289
Propeller Service
289
Gearcase Leak Test
291
Gearcase Service, 40 - 60 Hp Models
292
Gearcase Removal and Installation
292
Water Pump Service
294
Shift Rod Adjustment
296
Gearcase Disassembly
297
Pre-Disassembly Inspection
297
Propeller Shaft Bearing Housing Removal
298
Pinion Gear and Driveshaft Removal
299
Shift Housing, Gear and Propeller Shaft Removal
300
Shifter, Bearing and Seal Service
301
Driveshaft Shimming
308
Gearcase Assembly
309
Shift Housing, Gear, and Propeller Shaft Installation
309
Shift Rod Housing Installation
309
Pinion Gear and Driveshaft Installation
310
Propeller Shaft Bearing Housing and Gear Installation
312
Final Assembly and Adjustment
313
Gearcase Service, 75 - 90 Hp Models
314
Gearcase Removal and Installation
314
Water Pump Service
316
Shift Rod Adjustment
319
Gearcase Disassembly
320
Pre-Disassembly Inspection
320
Propeller Shaft Bearing Housing Removal
321
Pinion Gear and Driveshaft Removal
321
Driveshaft Service
323
Shift Housing, Gear and Propeller Shaft Removal
324
Water Intake Screens
324
Gearcase Housing Inspection
324
Shifter, Bearing and Seal Service
325
Driveshaft Shimming
333
Gearcase Assembly
334
Water Intake Screens
334
Shift Housing, Gear, and Propeller Shaft Installation
334
Shift Rod Housing Installation
335
Pinion Gear and Driveshaft Installation
336
Propeller Shaft Bearing Housing and Gear Installation
337
Final Assembly and Adjustment
338
Trim and Tilt
339
Service Charts
340
Service Chart
341
System Description
342
Manual Adjustment
342
Trailering Bracket and Tilt Support
342
Routine Inspections
344
General
344
Reservoir Fluid
344
Manual Release Valve
344
Stern Brackets
344
Troubleshooting
344
Electrical Circuit Tests
345
Relay Testing
345
Trim and Tilt Motor Current Draw Test
345
Trim and Tilt Motor no Load Test
346
Trim Gauge Test
347
Trim Sender Test
347
Trim and Tilt Replacement
348
Removal
348
Installation
350
Trim and Tilt Service
352
Manual Release Valve
352
Piston Seal and End Cap
354
Trim Motor
360
Manual Starter
363
Service Chart
364
Recoil Starter Disassembly
365
Recoil Starter Removal
365
Recoil Starter Assembly
367
Recoil Starter Cleaning and Inspection
367
Recoil Starter Installation
371
Safety
373
Marine Products and the Safety of People Who Use Them
375
Outboard Shift Systems and Safety
376
Outboard Steering Control System and Safety
378
Outboard Fuel, Electrical System, and Safety
380
Outboard Mounting System and Safety
383
If Weakened, Parts Could Fail Later on the Water, When Not Expected
384
Outboard Hydraulic Tilt/Trim Shock Absorption System and Safety
385
Outboard Emergency Stop System and Safety
386
Summing up
388
Marine Products and the Safety of People Who Fix Them
389
Handling Outboards
389
Handling Lead/Acid Batteries
393
Gasoline - Handle with Care
394
Hazardous Products
395
Safety Awareness Test
396
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