Victron energy Orion-Tr Smart Manual

Victron energy Orion-Tr Smart Manual

Dc-dc smart charger non-isolated
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Orion-Tr DC-DC Smart
Charger Non-Isolated

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Summary of Contents for Victron energy Orion-Tr Smart

  • Page 1 ENGLISH Orion-Tr DC-DC Smart Charger Non-Isolated...
  • Page 2: Table Of Contents

    Orion-Tr DC-DC Smart Charger Non-Isolated Table of Contents 1. General Description ......................... 1 2. Features ..........................2 3. Safety instructions ........................3 4. Installation ..........................4 4.1. General ........................4 4.2. Connection setup for DC-DC converter mode ................4 4.3. Connection setup for charger mode ..................4 4.4.
  • Page 3: General Description

    Orion-Tr DC-DC Smart Charger Non-Isolated 1. General Description The Orion Smart DC-DC chargers are specially developed DC-DC converters for controlled charging or fixed output mode. In charger mode the three-state charge algorithm will increase battery life by properly charging the battery. Especially in the case of vehicles with an alternator smart control, or voltage drop caused by long cable runs, controlled charging is indispensable.
  • Page 4: Features

    See section 5 of this manual for more details. Separation of the starter battery and the service battery The Orion-Tr Smart DC-DC Charger Isolated separates the starter battery from the service battery when the engine is not running.
  • Page 5: Safety Instructions

    Orion-Tr DC-DC Smart Charger Non-Isolated 3. Safety instructions SAVE THESE INSTRUCTIONS – This manual contains important instructions that shall be followed during installation and maintenance. Danger of explosion from sparking Danger of electric shock • Please read this manual carefully before the product is installed and put into use •...
  • Page 6: Installation

    Orion-Tr DC-DC Smart Charger Non-Isolated 4. Installation 4.1. General • Mount vertically on a non-flammable surface, with the power terminals facing downwards. Observe a minimum clearance of 10 cm under and above the product for optimal cooling. • Mount close to the battery, but never directly above the battery (in order to prevent damage due to gassing of the battery). 4.2.
  • Page 7: Connection Remote On-Off

    Orion-Tr DC-DC Smart Charger Non-Isolated Figure 2: Typical connection setup as charger 4.4. Connection remote on-off The recommended use of the remote on-off is: a) A switch wired between the L-H pins (On-level impedance between L-H pins: < 500kΩ) b) A switch wired between (input/starter) battery plus and H-pin (on level: > 3V) c) A switch between the L-pin and (input/starter) ground (on level: <...
  • Page 8: Engine Shutdown Detection Override

    Orion-Tr DC-DC Smart Charger Non-Isolated 4.5. Engine shutdown detection override In charger mode the “engine shutdown detection sequence” determines if conditions are met to enable charging, see chapter 5. The “engine shutdown detection override” forces the charger to allow charging independently of the engine shutdown detection. Engine shutdown detection override is activated by applying >7V to the remote L-pin.
  • Page 9: Cable And Fuse Recommendations

    Orion-Tr DC-DC Smart Charger Non-Isolated When the engine shutdown detection has been switched off in Victron Connect (‘forced charging’) current will be drawn from the starter battery even if the engine is not running. During ‘forced charging’ the input voltage lockout is the only limit left to disable charging automatically, make sure this level is not set too low, in most applications 12.5V is sufficiently low.
  • Page 10: Engine Shuthown Detection

    Orion-Tr DC-DC Smart Charger Non-Isolated 5. Engine shuthown detection The engine shutdown detection mechanism simplifies your ORION-Tr DC-DC Charger system by detecting if the engine is running without wiring additional switches or sensors. The factory default setting will work with most regular and smart alternators but can be re-configured with the VictronConnect App.
  • Page 11: Engine Shutdown Detection Setup With Victronconnect

    Orion-Tr DC-DC Smart Charger Non-Isolated 5.2. Engine shutdown detection setup with VictronConnect Open VictronConnect and press the Cog symbol to enter the settings. Figure 9: Engine shutdown detection setup menu The following settings can be changed with VictronConnect: The default values displayed are for the 12V input models. Those values are scaled depending on the input voltage of the model.
  • Page 12 Orion-Tr DC-DC Smart Charger Non-Isolated If the low voltage period exceeds tshutdown charging will be disabled on engine shutdown detection. • Voltage drop across the input cable: As seen in “engine shutdown detection sequence 1→3”, V will be lowered by Vcable. When the alternator voltage drops fast (smart alternator) the charge-control needs some time to reduce charge current and keep V at V...
  • Page 13: Led's

    Orion-Tr DC-DC Smart Charger Non-Isolated 6. LED's The LEDs will change its state to warn what the Orion Smart is doing at the moment. There are two LEDs, the blue LED is dedicated to Bluetooth functionality and the green LED to product state. Status LED (Green LED) •...
  • Page 14: Specifications

    (does not decrease) increases by the same percentage. Note 1) The VictronConnect App will not display current in or current out. Note 2) The Orion-Tr Smart DC-DC Charger Isolated is not equipped with a VE.Direct port. Page 12...

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