Victron energy Orion-Tr Smart DC-DC Manual

Victron energy Orion-Tr Smart DC-DC Manual

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ENGLISH
Orion-Tr Smart DC-DC
Charger Isolated
Rev 09 - 07/2023
This manual is also available in HTML5.

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Summary of Contents for Victron energy Orion-Tr Smart DC-DC

  • Page 1 ENGLISH Orion-Tr Smart DC-DC Charger Isolated Rev 09 - 07/2023 This manual is also available in HTML5.
  • Page 2: Table Of Contents

    5.2. Engine shutdown detection setup with VictronConnect ..............8 6. LED's ..........................11 7. Troubleshooting ........................12 7.1. Orion-Tr Smart DC-DC charger error code overview ..............12 8. Specifications ........................13 9. VictronConnect - Orion Smart DC-DC Charger ................15 9.1.
  • Page 3: General Description

    1. General Description The Orion-Tr Smart DC-DC Charger can be used as a power supply or as a battery charger. In charger mode the three-state charge algorithm will increase battery life by properly charging the battery. Especially in the case of vehicles with a smart alternator, or voltage drop caused by long cable runs, controlled charging is indispensable.
  • Page 4: Features

    See section 5 of this manual for more details. Separation of the starter battery and the service battery The Orion-Tr Smart DC-DC Charger Isolated separates the starter battery from the service battery when the engine is not running.
  • Page 5: Safety Instructions

    Orion-Tr Smart DC-DC Charger Isolated 3. Safety instructions SAVE THESE INSTRUCTIONS – This manual contains important instructions that shall be followed during installation and maintenance. Danger of explosion from sparking Danger of electric shock • Please read this manual carefully before the product is installed and put into use •...
  • Page 6: Installation

    Orion-Tr Smart DC-DC Charger Isolated 4. Installation 4.1. General • Mount vertically on a non-flammable surface, with the power terminals facing downwards. Observe a minimum clearance of 10 cm under and above the product for optimal cooling. • Mount close to the battery, but never directly above the battery (in order to prevent damage due to gassing of the battery).
  • Page 7: Connection Remote On-Off

    Orion-Tr Smart DC-DC Charger Isolated Figure 2: Typical connection setup as charger 4.4. Connection remote on-off The recommended use of the remote on-off is: a) A switch wired between the L-H pins (On-level impedance between L-H pins: < 500kΩ) b) A switch wired between (input/starter) battery plus and H-pin (on level: > 3V) c) A switch between the L-pin and (input/starter) ground (on level: <...
  • Page 8: Engine Shutdown Detection Override

    Orion-Tr Smart DC-DC Charger Isolated 4.5. Engine shutdown detection override In charger mode the “engine shutdown detection sequence” determines if conditions are met to enable charging, see chapter 5. The “engine shutdown detection override” forces the charger to allow charging independently of the engine shutdown detection.
  • Page 9: Cable And Fuse Recommendations

    Orion-Tr Smart DC-DC Charger Isolated Figure 5: Disable engine shutdown detection When the engine shutdown detection has been switched off in Victron Connect (‘forced charging’) current will be drawn from the starter battery even if the engine is not running.
  • Page 10: Engine Shuthown Detection

    Orion-Tr Smart DC-DC Charger Isolated 5. Engine shuthown detection The engine shutdown detection mechanism simplifies your ORION-Tr DC-DC Charger system by detecting if the engine is running without wiring additional switches or sensors. The factory default setting will work with most regular and smart alternators but can be re-configured with the VictronConnect App.
  • Page 11 Orion-Tr Smart DC-DC Charger Isolated Figure 9: Engine shutdown detection setup menu The following settings can be changed with VictronConnect: The default values displayed are for the 12V input models. Those values are scaled depending on the input voltage of the model. E.g. for 24V input models, the default values displayed on the manual should be multiplied by 2.
  • Page 12 Orion-Tr Smart DC-DC Charger Isolated If the low voltage period exceeds tshutdown charging will be disabled on engine shutdown detection. • Voltage drop across the input cable: As seen in “engine shutdown detection sequence 1→3”, V will be lowered by Vcable.
  • Page 13: Led's

    • No input voltage; • LED blinking every 3 seconds: • Error – needs to be checked on VictronConnect; see also Orion-Tr Smart DC-DC charger error code overview [12] for an overview of all Orion error codes displayed in VictronConnect.
  • Page 14: Troubleshooting

    Orion-Tr Smart DC-DC Charger Isolated 7. Troubleshooting 7.1. Orion-Tr Smart DC-DC charger error code overview The error codes are displayed on the VictronConnect app. For the most up-to-date version of this list see this link: https://www.victronenergy.com/live/mppt-error-codes. Error 2 - Battery voltage too high •...
  • Page 15: Specifications

    Orion-Tr Smart DC-DC Charger Isolated 8. Specifications Orion-Tr Smart DC-DC Charger Isolated 12/12-18 12/24-10 24/12-20 24/24-12 220-280 Watt (220W) (240W) (240W) (280W) Input voltage range (1) 8-17 V 8-17 V 16-35V 16-35V Under voltage shut down Under voltage restart 7.5 V 7.5 V...
  • Page 16 (does not decrease) increases by the same percentage. Note 1) The VictronConnect App will not display current in or current out. Note 2) The Orion-Tr Smart DC-DC Charger Isolated is not equipped with a VE.Direct port. Page 14...
  • Page 17: Victronconnect - Orion Smart Dc-Dc Charger

    Orion-Tr Smart DC-DC Charger Isolated 9. VictronConnect - Orion Smart DC-DC Charger 9.1. Introduction Thank you for using VictronConnect. This guide will help you get the most out of your Orion Smart DC-DC Charger and it requires a minimum knowledge of this charger that can be found in the introduction. The information available here applies to all Orion Smart DC-DC Chargers.
  • Page 18: Charger Mode - Graph Tab

    Orion-Tr Smart DC-DC Charger Isolated • Bulk: During this stage the Orion Smart delivers as much charge current as possible to rapidly charge the batteries. When the battery voltage reaches the Absorption voltage setting, the Orion Smart activates the Absorption stage.
  • Page 19: Settings

    Orion-Tr Smart DC-DC Charger Isolated 9.3. Settings VictronConnect allows the user to change and adjust several different settings from the Orion Smart. This is done through the settings option that can be accessed by clicking the icon on the right top corner of the screen. The settings options are different according to the operation mode that is selected.
  • Page 20: Power Supply Mode

    Orion-Tr Smart DC-DC Charger Isolated • Set the absorption voltage • Float voltage • Set the float voltage • Bulk time limit • Set the maximum bulk time allowed for the charger. • Re-bulk offset voltage • The re-bulk offset voltage determines what is the offset between the float voltage (or absorption if it is lower) and the re-bulk voltage.
  • Page 21 Orion-Tr Smart DC-DC Charger Isolated • Product shows the Orion Smart model • Serial number shows the serial number of the unit • Pin code allow the pin code to be changed. This is recommended to be done so settings and information won't be easy to access •...

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