Related Manuals for HYDAC FILTER SYSTEMS CSM 1000 Series
Summary of Contents for HYDAC FILTER SYSTEMS CSM 1000 Series
- Page 1 CSM 1000 Series ContaminationSensor Module Installation and Maintenance Instructions English (translation of original instructions) Valid from series no. 0002S02042E0000277 Document no.: 3512624c...
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Page 2: Imprint
++49 (0)6897 509 1394 E-mail: guenter.harge@hydac.com © HYDAC FILTER SYSTEMS GMBH All rights reserved. No part of this work may be reproduced in any form (print, photocopy or by other means) or processed, duplicated or distributed using electronic systems without the written consent of the publisher. -
Page 3: Table Of Contents
Dimensions....................21 Drilling template for wall mounting .............22 Hydraulic Connection of the CSM .............22 Hydraulic Connectors ................22 Notes on piping / hosing ................23 Suction port connection - IN ..............24 CSM 1000 Series 3 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23... - Page 4 Disposing of the CSM.................37 Errors and Troubleshooting...............37 Spare parts ....................38 Accessories....................41 Plugs ......................41 Connection cable, shielded ..............41 Connection cable..................41 Connection cable..................42 Customer service..................42 Technical data .....................43 Model Code....................45 CSM 1000 Series 4 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23...
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Page 5: Preface
If you discover errors while reading the documentation or have additional comments or suggestions, contact us at: HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51 66273 Sulzbach / Saar... -
Page 6: Technical Support
Please notify us immediately of any modifications made to the product whether by you or a third party. Warranty For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC Filter Systems GmbH. www.hydac.com You will find these under -> General terms and conditions. -
Page 7: Using The Documentation
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. CSM 1000 Series 7 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc... -
Page 8: Safety Information And Instructions
Danger due to electrical voltage / current Danger due to operating pressure Risk of burns due to hot surfaces Signal words and their meaning in the safety information and CSM 1000 Series 8 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23... - Page 9 CAUTION indicates a danger with a low risk and which can lead to minor injury if not avoided. NOTE NOTE indicates a danger which will lead to damage to property if not avoided. CSM 1000 Series 9 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23...
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Page 10: Structure Of The Safety Information And Instructions
Observe regulatory information Observe the following regulatory information and guidelines: Legal and local regulations for accident prevention Legal and local regulations for environmental protection Country-specific regulations, organization-specific regulations CSM 1000 Series 10 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23... -
Page 11: Proper/Designated Use
Any use extending beyond or deviating therefrom shall not be considered intended use. HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use. The user alone, shall assume any and all associated risk Improper use may result in hazards and/or will damage the unit. Examples of improper use: o Operation in potentially explosive atmospheres. - Page 12 ► The unit is only to be used with mineral oils or mineral oil-based raffinates. NOTE Highly contaminated fluid The pump will become worn out / damaged. ► For long-term operation, pump only fluid with a maximum contamination of ISO 22/20/18 CSM 1000 Series 12 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23...
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Page 13: Qualifications Of Personnel / Target Group
Knowledge about contamination due to solids and water Disposal Specialist Proper and environmentally- personnel friendly disposal of materials and substances Decontamination of contaminants Knowledge about reuse CSM 1000 Series 13 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23... -
Page 14: Wear Suitable Clothing
When receiving and unpacking the unit, check it for damage in transit. Dispose of the packaging material in an environmentally-friendly manner. CSM 1000 Series 14 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23... -
Page 15: Transporting The Csm
Support the upper part with a spacer (1). Height ~ 30 mm. When lashing the equipment, ensure that no protruding components are lashed down. CSM 1000 Series 15 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23... -
Page 16: Storing The Csm
Make sure to store the CSM in a clean, dry place. Store the unit standing up, or lying flat on a pallet. Support the upper part with a spacer (1). Height ~ 30 mm. CSM 1000 Series 16 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23... -
Page 17: Checking The Scope Of Delivery
The following items are supplied: Item Qty. Designation Contamination Sensor Modulee, CSM 1000 Series Pressure gauge with adapter Technical Documentation, const. of: - Operating and Maintenance Instructions CSM 1000 - Operating and Maintenance Instructions CS 1000 Series - Operating and Maintenance Instructions FluMoS light... -
Page 18: Csm Characteristics
In normal operation, only a small portion of the flow is lost at this throttle valve as the hydraulic resistance of the oil is extremely high. However, air bubbles can easily escape at this position. CSM 1000 Series 18 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc... -
Page 19: Csm Components
Choker valve (optional) ContaminationSensor CS1000 series Suction screen, 400 µm Suction port connection (IN) Return port connection (OUT) AquaSensor 1000 (optional) Leakage oil connection (LEAKAGE) (only with CSM1xxx-2 ...) CSM 1000 Series 19 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23... -
Page 20: Hydraulic Schematic
Choker valve (optional) ContaminationSensor CS1000 series Suction screen, 400 µm Suction port connection (IN) Return port connection (OUT) AquaSensor 1000 (optional) Leakage oil connection (LEAKAGE) (only with CSM1xxx-2 ...) CSM 1000 Series 20 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23... -
Page 21: Dimensions
Dimensions Dimensions CSM 1000 Series 21 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23... -
Page 22: Drilling Template For Wall Mounting
Hydraulic Connection of the CSM Drilling template for wall mounting Hydraulic Connection of the CSM Hydraulic Connectors CSM1xxx-1, CSM1xxx-4 CSM1xxx-2 Suction port connection Return port connection LEAKAGE Leakage oil connection CSM 1000 Series 22 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23... -
Page 23: Notes On Piping / Hosing
Make sure that no tension or vibrations are carried over to the pump or filter housing when the pipes are connected. Use hoses or expansion joints if necessary. CSM 1000 Series 23 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc... -
Page 24: Suction Port Connection - In
Suction connection to the tank must be done in a manner so that it is always below the oil level. CSM 1000 Series 24 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23... -
Page 25: Return Port Connection - Out
The unit will be destroyed ► Make sure that the leakage oil connection is always open. ► Note the maximum pressure of 0.5 bar at the leakage oil connection CSM 1000 Series 25 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc... -
Page 26: Magnetic Coupling (Only Csm 1Xxx-4
50°C. ► C) Check if the return line (OUT) is open. ► D) Check the pressure setting on the pressure gauge. Correct the pressure setting if necessary. CSM 1000 Series 26 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23... -
Page 27: Electrical Connection Of The Csm
To change the direction of rotation, commutate two phases. Depending on the network voltage, connect the motor in a star or delta connection. Check the type label on the motor to accomplish this. CSM 1000 Series 27 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc... -
Page 28: Electrical Connection Of The Contaminationsensor Cs1000
For more information, refer to the ContaminationSensor operating and maintenance instructions included. Electrical connection of the AquaSensor AS1000 For more information, refer to the AquaSensor operating and maintenance instructions included. CSM 1000 Series 28 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23... -
Page 29: Starting Up The Csm
Allen wrench, size 4 mm Pressure gauge 0-60 bars, included adapter (comes standard with the CSM) Set the counter balance valve (B) in accordance with the following steps: CSM 1000 Series 29 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23... - Page 30 Adjusting the counter balance valve If available, open the choker valve (A) by turning it counterclockwise until it is completely opened. CSM 1000 Series 30 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23...
- Page 31 The pressure gauge at the test point (1) shows the pressure at the inlet of the ContaminationSensor CS1000 (max. 60 bar). Unscrew the head-nut from the counter balance valve (B). CSM 1000 Series 31 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23...
- Page 32 Step 6 of a least 10 bar more is to be recommended. Tighten the lock nut. Make sure that the setting of the counter balance valve (B) is not changed in the process. CSM 1000 Series 32 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23...
- Page 33 Screw the head-nut onto the counter balance valve (B) and tighten it firmly. Unscrew the manometer from the test point (1). The CSM is now ready for use. CSM 1000 Series 33 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23...
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Page 34: Performing Maintenance
24 hrs. 500 hrs. 3000 hrs. daily monthly twice per year Check for leaks Visual check of electrical equipment Clean the suction strainer. CSM 1000 Series 34 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23... -
Page 35: Clean The Suction Screen
To replace the suction screen, proceed as follows: Open the screw plug using a size 6 Allen wrench. Take out the suction screen by rotating it with a large, flat screwdriver in counterclockwise direction. CSM 1000 Series 35 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23... - Page 36 Rotate the suction screen in clockwise direction into the housing with a large, flat screwdriver. Screw in the screw plug by hand and tighten it with 12 Nm. CSM 1000 Series 36 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23...
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Page 37: Disposing Of The Csm
Not connected to power Check the electrical supply. connection; plug, cable and socket. For CS1000 error messages, refer to the corresponding chapter in your CS1000 operating and maintenance manual. CSM 1000 Series 37 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23... -
Page 38: Spare Parts
Spare parts Spare parts Make sure to indicate the entire unit designation and the serial number in accordance with the type label when ordering spare parts. CSM 1000 Series 38 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23... - Page 39 Spare parts CSM 1000 Series 39 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23...
- Page 40 "IN" sign 3130347 "LEAKAGE" sign 3264852 "OUT" sign 3130551 "DO NOT BLOCK" sign 3259154 Connection for pressure gauge 6003824 Pressure gauge 606764 "Direction of rotation" warning sign 3529226 CSM 1000 Series 40 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23...
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Page 41: Accessories
+ shield Connection cable Connector female ↔ Cable ending open Length Part no. ↔ ZBE 0P-02 6052697 ↔ ZBE 0P-05 6052698 ↔ ZBE 08-02 6006792 ↔ ZBE 08-05 6006791 CSM 1000 Series 41 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23... -
Page 42: Connection Cable
ZBE 30-05 6040852 Customer service HYDAC SERVICE GMBH Friedrichsthaler Strasse 15a, Werk 13 66540 Neunkirchen-Heinitz Germany Telephone: ++49 (0)681 509 883 Fax: ++49 (0)681 509 324 E-mail: service@hydac.com CSM 1000 Series 42 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23... -
Page 43: Technical Data
Permissible operating viscosity CSM1xxx-2 range CSM1xxx-4 10 … 1000 mm²/s CSM1xxx-1 10 … 1000 mm²/s Permissible viscosity range for CSM1xxx-2 the measurement operation CSM1xxx-4 10 … 800 mm²/s CSM 1000 Series 43 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23... - Page 44 Rotation speed 1425 rpm 1755 rpm IP class IP55 IP55 Insulation class For other electrical versions, obtain the respective data from the type label on the electric motor. CSM 1000 Series 44 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23...
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Page 45: Model Code
690 V, 50 Hz, 3 Ph / 690 V 60 Hz, 3 Ph Other voltages on request Supplementary details Without = Series = with AquaSensor AS1000 = with HYDACLab CSM 1000 Series 45 / 48 MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23... - Page 46 Notes...
- Page 47 Notes...
- Page 48 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com E-Mail: filtersystems@hydac.com...
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