HYDAC FILTER SYSTEMS FCU 1210 Operating And Maintenance Instructions Manual
  1. Manuals
  2. Brands
  3. HYDAC FILTER SYSTEMS Manuals
  4. Control Unit
  5. FCU 1210
  6. Operating and maintenance instructions manual

HYDAC FILTER SYSTEMS FCU 1210 Operating And Maintenance Instructions Manual

Fluidcontrol unit
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
FCU 1210
FluidControl Unit
Operating and Maintenance Instructions
English • (Translation of original instructions)
Document No. : 3545830b • 12/6/2018
Follow these instructions for proper and safe use.
Keep for future reference.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the FCU 1210 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for HYDAC FILTER SYSTEMS FCU 1210

Summary of Contents for HYDAC FILTER SYSTEMS FCU 1210

  • Page 1 FCU 1210 FluidControl Unit Operating and Maintenance Instructions English • (Translation of original instructions) Document No. : 3545830b • 12/6/2018 Follow these instructions for proper and safe use. Keep for future reference.

  • Page 2: Documentation Representative

    1 | Imprint HYDAC FILTER SYSTEMS GMBH 1 Imprint Manufacturer / publisher and responsible for the content: Address of the manufacturer Contact address HYDAC FILTER SYSTEMS HYDAC FILTER SYSTEMS GMBH GMBH Industriegebiet Justus-von-Liebig-Str., Werk 66280 Sulzbach / Saar 66280 Sulzbach / Saar...

  • Page 3: Table Of Contents

    1 Imprint ........................ 2 Documentation Representative................  2 2 General ........................ 6 Warranty...................... 6 © HYDAC FILTER SYSTEMS GMBH, 2018............  6 Using this manual.....................  7 3 General Safety Information .................. 9 Signal words and their meaning in the general safety information.... 10 Design of Warning - / General Safety Information .........
  • Page 4 Table of Contents HYDAC FILTER SYSTEMS GMBH Storing the FCU .....................  34 6 Putting the FCU into operation................ 35 Connecting / disconnecting the power supply.......... 35 6.1.1 Disconnecting the power supply ............ 35 Plug in/Detach return hose................ 37 Selecting the measurement location ..............  38 7 Operation ........................
  • Page 5 HYDAC FILTER SYSTEMS GMBH Table of Contents 10 Finding / rectifying errors.................. 76 11 Removing / Disposal .................... 80 12 Attachment ...................... 81 12.1 Finding spare parts / accessories .............. 81 12.2 Finding a Customer Service team.............. 83 12.3 EC declaration of conformity ................ 84 Glossary ........................

  • Page 6: General

    You will also find these under www.hydac.com -> General Terms and Conditions (T&C). 2.2 © HYDAC FILTER SYSTEMS GMBH, 2018 Distributing and copying this document and utilizing and dis- closing its content is not permitted, except where this has been agreed upon explicitly.

  • Page 7: Using This Manual

    HYDAC FILTER SYSTEMS GMBH General | 2 2.3 Using this manual You will find the following information on the title page of this manual: Short name of the product Product name Operating and Maintenance Instructions English (translation of original instructions) 12345678 ●...
  • Page 8 2 | General HYDAC FILTER SYSTEMS GMBH The manual contains a table of contents, a list of tables and figures, an index and a glossary. You will find the following symbols in the manual as additional details: Tip for handling the product...

  • Page 9: General Safety Information

    HYDAC FILTER SYSTEMS GMBH General Safety Information | 3 3 General Safety Information The product was built according to the statutory directives, reg- ulations and standards valid at the time of delivery and satis- fies current safety requirements. Any residual hazards are indi- cated by the general safety information and are described in this manual.

  • Page 10: Signal Words And Their Meaning In The General Safety Information

    3 | General Safety Information HYDAC FILTER SYSTEMS GMBH 3.1 Signal words and their meaning in the general safety information In these instructions you will find the following signal words: DANGER DANGER – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result lethal or serious injury.

  • Page 11: Design Of Warning - / General Safety Information

    HYDAC FILTER SYSTEMS GMBH General Safety Information | 3 3.2 Design of Warning - / General Safety Information All the warning / general safety information in this manual are highlighted with pictograms and signal words. The pictogram and the signal word give you an indication of the severity of the danger.
  • Page 12 3 | General Safety Information HYDAC FILTER SYSTEMS GMBH Hot surface warning Signs used for giving orders These symbols are listed for all General Safety Information and instructions in these operating instructions which indicate particular hazards to persons, property or the environment.
  • Page 13 HYDAC FILTER SYSTEMS GMBH General Safety Information | 3 Specialist personnel - Electrician Such persons have specific specialist training and several years' work experience. They are able to assess and perform the work assigned to them, they are also able to recognize potential hazards.

  • Page 14: Observe Regulatory Information

    3 | General Safety Information HYDAC FILTER SYSTEMS GMBH 3.4 Observe regulatory information Observe the following regulatory information and directives: – Legal and local regulations for accident prevention – Legal and local regulations for environmental protection – Country-specific regulations, organization-specific regula- tions 3.5 Stoppage in an emergency (EMERGENCY STOP)

  • Page 15: Overview

    HYDAC FILTER SYSTEMS GMBH Overview | 4 4 Overview The FluidControl Unit FCU is a portable service unit for taking short-term measurements of the solid particle contamination, as well as the temperature in the hydraulic systems. Knowledge on the level and amount of contamination allows you to check and document quality standards and introduce the required optimization measures.

  • Page 16: Counting Contaminant Particles Optically (Light Blockade Procedure)

    4 | Overview HYDAC FILTER SYSTEMS GMBH 4.1 Counting contaminant particles optically (light blockade procedure) The measuring principle of the light blockade procedure is shown in simplified form in the following sketch. The light source transmits monochromatic light through the flow of oil to a photo detector, which produces a particular electrical signal.

  • Page 17: Fig. 5 Signal Amplitudes

    HYDAC FILTER SYSTEMS GMBH Overview | 4 Each of the signal peaks corresponds to the shadow cast by one particle. The signal height or amplitude reflects the particle size. Thresholds are used to classify the particle sizes >2-5 µm, >5-15 µm, >15-25 µm, >25 µm or >4 µm , >6 µm...

  • Page 18: Proper/Designated Use

    4 | Overview HYDAC FILTER SYSTEMS GMBH 4.2 Proper/designated use Use the product only for the intended use described below . The FluidControl Unit FCU is a portable service unit for taking short-term measurements of the solid particle contamination in hydraulic systems.

  • Page 19: Periodic Intermittent Duty - Operating Mode S3

    HYDAC FILTER SYSTEMS GMBH Overview | 4 The manufacturer assumes no responsibility for determining the interfaces for installation in a system or the installation, use or functionality of the product in this system. 4.2.1 Periodic intermittent duty – operating mode S3...

  • Page 20: Improper Use Or Use Deviating From Intended Use

    4 | Overview HYDAC FILTER SYSTEMS GMBH 4.3 Improper Use or Use Deviating from Intended Use Improper use of the product may result in hazards and/or will damage/destroy the product. DANGER Impermissible operating conditions Danger of bodily injury u Operation with non-approved fluids.

  • Page 21: Checking The Scope Of Delivery

    HYDAC FILTER SYSTEMS GMBH Overview | 4 4.4 Checking the scope of delivery The FluidControl Unit comes packed and ready for operation. Before commissioning the FCU, check the contents of the con- signment to make sure everything is present. Item Qty.

  • Page 22: Decoding The Model Code Label

    4 | Overview HYDAC FILTER SYSTEMS GMBH 4.5 Decoding the model code label For identification of the FluidControl Unit, see the type label. The type label displays the product ID and important technical data. Item -> Description -> Type label for FCU ->...
  • Page 23 HYDAC FILTER SYSTEMS GMBH Overview | 4 Item -> Description -> Permissible pressure at port INLET -> Permissible pressure at port OUTLET Temperatures -> Temperature specifications -> Permissible oil temperature range Ambient -> Permitted ambient tempera- ture range Power ->...

  • Page 24: Model Code

    4 | Overview HYDAC FILTER SYSTEMS GMBH 4.5.1 Model code The FCU is defined by the following model code: FCU 1 3 1 0 - 4 - U - AS - 1 Product FCU = FluidControl Unit Series 1000 series, 4 particle size channels Contamination code ISO4406;...

  • Page 25: Technical Data

    HYDAC FILTER SYSTEMS GMBH Overview | 4 4.6 Technical Data The FCU has the following technical data. Contamination sensor Self diagnostics continuously with error indication via status LED and display Display LED, 6 digits, with 17 segments Measured values for...

  • Page 26: Tab. 5 Hydraulic Data

    4 | Overview HYDAC FILTER SYSTEMS GMBH Hydraulic data Permissible viscosity 2 … 350 mm²/s / 33 … 1622 Sus range (for hydraulic oil up to ISO VG 68) Suction height ≤ 1 m / ≤ 39.37 inches Suction hose INLET DN4, open-end, color: clear-trans- parent, Length = 0.3 m Return hose OUTLET...

  • Page 27: Tab. 7 General Data

    HYDAC FILTER SYSTEMS GMBH Overview | 4 General data Permitted storage tem- -40 … 80 °C / -40 … 176 °F perature range Permitted relative hu- max. 90%, non-condensing midity Weight when empty ≈ 9 kg Tab. 7: General data BeWa FCU1210 3545830b en-us lq 27 / 92...

  • Page 28: Dimensions

    4 | Overview HYDAC FILTER SYSTEMS GMBH 4.7 Dimensions The FCU has the following dimensions. Fig. 8: Dimensions All dimensions in mm. 28 / 92 BeWa FCU1210 3545830b en-us lq...

  • Page 29: Hydraulic Diagram

    HYDAC FILTER SYSTEMS GMBH Overview | 4 4.8 Hydraulic diagram The FCU has the following hydraulic circuit. Fig. 9: Hydraulic circuit Item Designation 1 INLET, gauge port type 1604 2 Suction strainer, 400 µm 3 Electric motor 4 Gear pump 5 Contamination sensor...

  • Page 30: Opening / Closing The Case

    4 | Overview HYDAC FILTER SYSTEMS GMBH 4.9 Opening / closing the case Open the FCU case by releasing the two clips. Fig. 10: Opening the FCU case Close the FCU using both clips. Make sure that these audibly snap into place.

  • Page 31: How It Works

    HYDAC FILTER SYSTEMS GMBH Overview | 4 4.10 How it works: From the measurement point (either a pressure port or a reser- voir or a bottle sample) a continuous oil current is established through the INLET connector by an electrically controlled gear pump (16).

  • Page 32: Fig. 12 Function Plan

    4 | Overview HYDAC FILTER SYSTEMS GMBH Fig. 12: Function plan 32 / 92 BeWa FCU1210 3545830b en-us lq...

  • Page 33: Transporting / Storing The Fcu

    HYDAC FILTER SYSTEMS GMBH Transporting / storing the FCU | 5 5 Transporting / storing the FCU Observe the following chapter on transport and storage. 5.1 Transporting the FCU Transport the FCU only when it is in closed position; carry it flat or by the handle.

  • Page 34: Storing The Fcu

    5 | Transporting / storing the FCU HYDAC FILTER SYSTEMS GMBH 5.2 Storing the FCU Drain and rinse the FCU completely before putting it into stor- age. See the"Rinsing the FCU" chapter for details on rinsing the FCU. Details regarding permissible storage conditions can be found in the Technical Data [} 25] chapter.

  • Page 35: Putting The Fcu Into Operation

    HYDAC FILTER SYSTEMS GMBH Putting the FCU into operation | 6 6 Putting the FCU into operation Before operation, the FCU must first be hydraulically and elec- trically connected, as described below. 6.1 Connecting / disconnecting the power supply The FCU has a 3-pole socket for connection with a 24 V DC power supply.

  • Page 36: Fig. 16 Disconnecting The Power Supply

    6 | Putting the FCU into operation HYDAC FILTER SYSTEMS GMBH Fig. 16: Disconnecting the power supply 36 / 92 BeWa FCU1210 3545830b en-us lq...

  • Page 37: Plug In/Detach Return Hose

    HYDAC FILTER SYSTEMS GMBH Putting the FCU into operation | 6 6.2 Plug in/Detach return hose NOTICE Closed or blocked outlet at the connection OUTLET The FCU can be damaged. u Never seal the connection OUTLET. u Put the free end of the OUTLET return hose into an un- pressurized container.

  • Page 38: Selecting The Measurement Location

    6 | Putting the FCU into operation HYDAC FILTER SYSTEMS GMBH 6.3 Selecting the measurement location Select the measurement location so that the sample measured comes from a turbulent location, with a good flow. For exam- ple: on a pipe bend (A). This ensures that a typical sample is analyzed.

  • Page 39: Operation

    HYDAC FILTER SYSTEMS GMBH Operation | 7 7 Operation Observe the following notices during operation. 7.1 Overview of control panel/operating elements The following operating elements can be found on the control panel: Fig. 19: Control panel/operating elements 1 Display of ISO, SAE, FLOW, DRIVE, Temp with key-...
  • Page 40 7 | Operation HYDAC FILTER SYSTEMS GMBH 15 Holding-down device 16 Bag for hoses and accessories 40 / 92 BeWa FCU1210 3545830b en-us lq...

  • Page 41: Reading The Display And Operating The Keyboard

    HYDAC FILTER SYSTEMS GMBH Operation | 7 7.1.1 Reading the display and operating the keyboard The FCU has a display and additional LEDs for displaying cleanliness classes and temperature. Fig. 20: Display Status LED Status display Green / Red In the event of a malfunc-...

  • Page 42: Tab. 8 Keyboard Overview

    7 | Operation HYDAC FILTER SYSTEMS GMBH The keyboard consists of two keys. These keys are used to scroll through the variables to be displayed. Keyboard Description Scroll through the display. Tab. 8: Keyboard overview 42 / 92 BeWa FCU1210 3545830b en-us lq...

  • Page 43: Scrolling Through The Display

    HYDAC FILTER SYSTEMS GMBH Operation | 7 See also 2 Finding / rectifying errors [} 76] 7.1.2 Scrolling through the display You can use the keys to scroll through the following displays. BeWa FCU1210 3545830b en-us lq 43 / 92...

  • Page 44: Tab. 9 Displays With Iso.sae

    7 | Operation HYDAC FILTER SYSTEMS GMBH See also 2 Finding / rectifying errors [} 76] 7.1.2.1 Displays with ISO.SAE The following displays are available: Display Description 3-digit ISO code SAE Class A SAE Class B SAE Class C SAE Class D SAE Max.

  • Page 45: Displaying Measured Variables

    HYDAC FILTER SYSTEMS GMBH Operation | 7 7.1.3 Displaying measured variables The measured variables supply you with information regarding the degree of cleanliness, the water saturation and the temper- ature of the hydraulic system under investigation. The mea- surement variables ISO, SAE and NAS are calibrated. They in- dicate a measured value with an accuracy of ± ½ ISO code in...
  • Page 46 7 | Operation HYDAC FILTER SYSTEMS GMBH 7.1.4.3 Service variable - Temperature The fluid temperature is measured indirectly via the housing. Example: Temperature = 37.8. 46 / 92 BeWa FCU1210 3545830b en-us lq...

  • Page 47: Display Freeze

    HYDAC FILTER SYSTEMS GMBH Operation | 7 7.1.5 Display FREEZE The FREEZE function makes it possible for you to call up the last 20 displayed values on the display. The active display is then frozen in the set MTIME cycle.
  • Page 48 7 | Operation HYDAC FILTER SYSTEMS GMBH Keys The following ap- The following appears pears in the display in the display (3 sec) (1 sec) <-> <-> 7.1.5.2 Exiting FREEZE Press both buttons simultaneously to return to the current dis- play.

  • Page 49: Select The Operating Modes / Measurement Method According To The Pressure Involved

    HYDAC FILTER SYSTEMS GMBH Operation | 7 See also 2 Restarting/resetting [} 60] 7.2 Select the operating modes / measurement method according to the pressure involved After you have selected the measurement location according to the above-mentioned criteria, determine what the operating pressure is at that location.

  • Page 50: Measuring From Unpressurized Containers

    7 | Operation HYDAC FILTER SYSTEMS GMBH See also 2 Measuring oil up to max. 45 bar / 650 psi [} 53] 2 Oil between 15 ... 345 bar / 217 ... Measuring 5000 psi [} 56] 2 Measuring from unpressurized containers [} 50] 7.2.1 Measuring from unpressurized containers...
  • Page 51 HYDAC FILTER SYSTEMS GMBH Operation | 7 To guarantee valid and direct measurements, prime the FCU. To do this, draw in approx. 120 ml fluid via the inlet hose in order to completely fill the hydraulic circuit and the inlet hose. If the FCU is not primed, an air-oil mixture at the start of measurement will flow through the FCU.
  • Page 52 7 | Operation HYDAC FILTER SYSTEMS GMBH 2. Switch on the internal pump. ð The FCU will start with the measurement. 52 / 92 BeWa FCU1210 3545830b en-us lq...

  • Page 53: Measuring Oil Up To Max. 45 Bar / 650 Psi

    HYDAC FILTER SYSTEMS GMBH Operation | 7 See also 2 Putting the FCU into operation [} 35] 7.2.2 Measuring oil up to max. 45 bar / 650 psi For the measurement of permissible oil up to a maximum of 45 bar / 650 psi, proceed as follows:...

  • Page 54: Fig. 22 Operating Mode - Measurement ≤ 45 Bar

    7 | Operation HYDAC FILTER SYSTEMS GMBH Fig. 22: Operating Mode - Measurement ≤ 45 bar Make sure that the following sequence is observed: ü You have performed all of the steps listed in chapter Putting the FCU into operation [} 35].
  • Page 55 HYDAC FILTER SYSTEMS GMBH Operation | 7 3. Connect the other end of the INLET pressure hose to the measurement point of the system. 4. Switch on the internal pump. ð The hydraulic installation of the FCU is complete. The FCU will start with the measurement.

  • Page 56: Oil Between 15

    7 | Operation HYDAC FILTER SYSTEMS GMBH 7.2.3 Oil between 15 ... 345 bar / 217 ... Measuring 5000 For the measurement of permissible oil up to 15 to 345 bar / 217 … 5000 psi, proceed as follows: WARNING Hydraulic systems are under pressure...

  • Page 57: Fig. 23 Operating Mode - Measurement At 15

    HYDAC FILTER SYSTEMS GMBH Operation | 7 Fig. 23: Operating mode - Measurement at 15 … 345 bar Make sure that the following sequence is observed: ü You have performed all of the steps listed in chapter Putting the FCU into operation [} 35]. 1. Check the pressure at the measurement location. The existing pressure must be in the range of 15 … 345 bar /...
  • Page 58 7 | Operation HYDAC FILTER SYSTEMS GMBH 3. Connect the entry hose (color: black) with the INLET connection of the FCU (1). Rotate the measurement coupling clockwise (2) to the connection and tighten it by hand. 4. Connect the other end of the INLET pressure hose to the measurement point of the system.

  • Page 59: Performing Measurements

    HYDAC FILTER SYSTEMS GMBH Operation | 7 7.3 Performing Measurements To carry out a measurement, observe the following sequence: ü Preparing the FCU, see Putting the FCU into operation [} 35] ü Make the desired settings for the measurement, see Op- erating/Setting measuring menu ü...

  • Page 60: Restarting/Resetting

    7 | Operation HYDAC FILTER SYSTEMS GMBH 7.4 Restarting/resetting To restart or reset the FCU, remove the power supply to the FCU for 10 seconds. Press the catch (1) on the connector and then pull (2) the con- nector out.

  • Page 61: Using The Batterypack (Accessory)

    HYDAC FILTER SYSTEMS GMBH Operation | 7 7.5 Using the BatteryPack (accessory) With the BatteryPack, which is available as an accessory, you can make the FCU independent of the electrical supply net- work. The technical details for the BatteryPack can be found in the corresponding instructions.

  • Page 62: Performing Maintenance

    8 | Performing maintenance HYDAC FILTER SYSTEMS GMBH 8 Performing maintenance Carry out the specified configuration, maintenance and inspec- tion work every six months or, at the latest, when an error mes- sage or malfunction makes it necessary. WARNING The hydraulic system is under pressure during operation...

  • Page 63: Clean The Suction Strainer

    HYDAC FILTER SYSTEMS GMBH Performing maintenance | 8 8.2 Clean the suction strainer. 1x Wrench  = 19 mm Compressed air The suction screen is fitted under the measurement point union at the INLET connection and protects the pump from contamination by coarse particles.
  • Page 64 8 | Performing maintenance HYDAC FILTER SYSTEMS GMBH 2. Unscrew the INLET connector manually, turning it anti- clockwise. 3. Put a finger in the opening ... 4..and pull out the suction screen upwards. 5. Clean the suction screen by blowing it out with com- pressed air.
  • Page 65 HYDAC FILTER SYSTEMS GMBH Performing maintenance | 8 8. Put the suction screen back into the opening. 9. Manually screw the INLET connector in clockwise. 10. Using a wrench (  = 19 mm) to tighten the INLET con- nector by turning it clockwise. Tighten the connector with a torque of 25 Nm.

  • Page 66: Calibrating Fcu

    8 | Performing maintenance HYDAC FILTER SYSTEMS GMBH 8.3 Calibrating FCU Calibrate the FCU in accordance with ISO 9000 for device measurement. We recommend a recalibration of the FCU at least every 3 years. For calibration, contact HYDAC Service; the locations in your area can be found on our homepage under www.hydac.com.

  • Page 67: High-Pressure Adapter Maintenance

    HYDAC FILTER SYSTEMS GMBH Performing maintenance | 8 8.4 High-pressure adapter maintenance Check or clean the strainer and the flow control valve in the high-pressure adapter at regular intervals. If the required flow through the FCU is not achieved, check and clean the strainer and the flow control valve in accordance with the following chapters.
  • Page 68 8 | Performing maintenance HYDAC FILTER SYSTEMS GMBH D Screw connection NOTICE Operation without a strainer The flow control valve in the high-pressure adapter will be damaged / destroyed u Never use the high-pressure adapter without a strainer u The suction strainer in the high-pressure adapter must be cleaned regularly 1.

  • Page 69: Cleaning / Changing The Flow Control Valve

    HYDAC FILTER SYSTEMS GMBH Performing maintenance | 8 8.4.2 Cleaning / changing the flow control valve 2x Wrench  = 22 mm 1x special tool (see chapter Finding accessories) The flow control valve regulates the flow to ap- prox. 0.55 … 0.7 l/min. If the necessary flow rate through the high-pressure adapter is not achieved, then the flow control valve will have to be cleaned or replaced.
  • Page 70 8 | Performing maintenance HYDAC FILTER SYSTEMS GMBH NOTICE Wrong installation / wrong flow direction of the flow control valve Flow control valve is not working u Pay attention to the direction of flow when installing the flow control valve.
  • Page 71 HYDAC FILTER SYSTEMS GMBH Performing maintenance | 8 ð The cleaning / replacement of the flow control valve is complete. The high-pressure adapter is ready for opera- tion. BeWa FCU1210 3545830b en-us lq 71 / 92...

  • Page 72: Rinsing / Cleaning The Fcu

    9 | Rinsing / cleaning the FCU HYDAC FILTER SYSTEMS GMBH 9 Rinsing / cleaning the FCU The FCU is a measurement device for determining fluid purity. In order to exclude the possibility of fluid mixing and the erro- neous measurement results that would ensue from this, de- fined (i.e.
  • Page 73 HYDAC FILTER SYSTEMS GMBH Rinsing / cleaning the FCU | 9 2. Connect the return hose to the FCU and put the free end into a container for the used fluid. 3. Mount the suction hose on the INLET connection of the FCU.
  • Page 74 9 | Rinsing / cleaning the FCU HYDAC FILTER SYSTEMS GMBH 5. Purity values are displayed during the rinsing procedure. These values are not correct, but nonetheless should drop during the flushing procedure. 6. Once the 0.5 liters have been sucked up, switch off the pump.

  • Page 75: Cleaning The Fcu

    HYDAC FILTER SYSTEMS GMBH Rinsing / cleaning the FCU | 9 9.2 Cleaning the FCU Clean the control panel and the case with a clean, moist cloth. NOTICE Chemical or abrasive cleaning agents The operating interface will be damaged/destroyed u Use only water.

  • Page 76: Finding / Rectifying Errors

    10 | Finding / rectifying errors HYDAC FILTER SYSTEMS GMBH 10 Finding / rectifying errors The following malfunctions / errors can occur during operation. Disruption / error Status / Solution Possible causes Status-LED Display LED: Off No display Check the power supply to the FCU.
  • Page 77 HYDAC FILTER SYSTEMS GMBH Finding / rectifying errors | 10 Disruption / error Status / Solution Possible causes Status-LED Display LED: Red The flow is too high. Check that the flow is between 30 … 300 ml/min, as permit- Status-LED: ted.

  • Page 78: Tab. 11 List Of Disruptions/Errors

    10 | Finding / rectifying errors HYDAC FILTER SYSTEMS GMBH Disruption / error Status / Solution Possible causes Status-LED Display If the fault recurs, contact HY- DAC service department. LED: Red Error during automatic ad- Wait for a few more measure- justment.
  • Page 79 HYDAC FILTER SYSTEMS GMBH Finding / rectifying errors | 10 See also 2 Restarting/resetting [} 60] BeWa FCU1210 3545830b en-us lq 79 / 92...

  • Page 80: Removing / Disposal

    11 | Removing / Disposal HYDAC FILTER SYSTEMS GMBH 11 Removing / Disposal – Empty the product completely, including all of its compo- nents, before decommissioning. Disconnect or remove the electrical / hydraulic connections. – Dispose of the packaging material in an environmentally friendly manner.

  • Page 81: Attachment

    HYDAC FILTER SYSTEMS GMBH Attachment | 12 12 Attachment 12.1 Finding spare parts / accessories You receive the following spare parts for the FCU. Designation p/no. Image High-pressure hose with 349150 screwed joint, for measure- ment point type 1620, color: black, L = 2 m...
  • Page 82 12 | Attachment HYDAC FILTER SYSTEMS GMBH Designation p/no. Image Suction strainer, 400 µm for 3152786 high pressure adapter Flow control valve for high 710389 pressure adapter Cover seal for case 3455429 Attachable bag for hoses, 3335656 cables and accessories...

  • Page 83: Finding A Customer Service Team

    HYDAC FILTER SYSTEMS GMBH Attachment | 12 Designation p/no. Image Connection cable for power 6008447 adaptor plug for England (UK), Length = 2 m Connection cable for power 6008446 adaptor plug for USA, Length = 2 m Connection cable for power 6008449 adaptor plug for Australia (AUS), Length = 2 m...

  • Page 84: Ec Declaration Of Conformity

    12 | Attachment HYDAC FILTER SYSTEMS GMBH Phone: +1 610 231 0100 Fax: +1 610 231 0445 E-mail: sales@hydacusa.com Homepage: www.hydacusa.com Tab. 14: Customer service USA HYDAC PTY LTD 109 Dohertys Road, P.O. Box 224 3025 Altona North Australia Phone: +61 392 728 900...
  • Page 85 HYDAC FILTER SYSTEMS GMBH Table of Illustrations Table of Illustrations Fig. 1 Overview / labeling of the title page ............Fig. 2 Fire protection class B ................Fig. 3 Minimum distance for fire fighting............. Fig. 4 Light blockade procedure .................
  • Page 86 Table of Illustrations HYDAC FILTER SYSTEMS GMBH Fig. 25 High-pressure adapter................Fig. 26 Cleaning / changing the strainer in the high pressure adapter ....Fig. 27 Cleaning / changing the flow control valve in the high pressure adapter . 86 / 92...
  • Page 87 HYDAC FILTER SYSTEMS GMBH Index of Tables Index of Tables Tab. 1 Impressum....................Tab. 2 Documentation Representative ..............Tab. 3 Scope of delivery ..................Tab. 4 Contamination sensor ................Tab. 5 Hydraulic data ..................Tab. 6 Electrical data ................... Tab. 7 General data.....................

  • Page 88: Glossary

    Glossary HYDAC FILTER SYSTEMS GMBH Glossary Abbreviation for "FluidControl Unit" General Terms and Conditions The General Terms and Conditions are available at our home page www.hydac.com -> General Terms and Conditions. High-pressure adapter Adapter required for measurement with the FCU for pressures of 15 - 345 bar.

  • Page 89: Index

    HYDAC FILTER SYSTEMS GMBH Index Index Branches  83 manufacturer  2 Cooling-down phase  19 Periodic intermittent duty  19 Person authorized with the documenta- tion  2 decommissioning  80 disposal  80 Downtime  19 Service  83 Duty cycle  18 Servicepartners  83 Support  83 exclusion of liability  6...

Table of Contents