HYDAC FILTER SYSTEMS FMM-A-S Series Installation And Maintenance Instructions Manual
Fluidmonitoring module
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- Page 1 FMM-A-S FluidMonitoring Module Installation and Maintenance Instructions English (translation of original instructions) Documentation no.: 3874981 (Valid from series no.: 0002S01827N0000401)
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Page 2: Imprint
++49 (0)6897 509 1394 E-Mail: guenter.harge@hydac.com © HYDAC FILTER SYSTEMS GMBH All rights reserved. No part of this work may be reproduced in any form (print, photocopy or by other means) or processed, duplicated or distributed using electronic systems without the written consent of the publisher. -
Page 3: Table Of Contents
Documentation Representative Content Imprint......................2 Documentation Representative ..............2 Preface......................5 Customer service..................6 Modifications to the Product ................6 Warranty ......................6 Using the documentation ................7 Safety Information and Instructions............8 Hazard symbols...................8 Signal words and their meaning in the safety information and instructions ....................9 Structure of the safety information and instructions........9 Observe regulatory information ..............10 Proper/Designated Use ................10 Improper Use or Use Deviating from Intended Use ........11... - Page 4 Documentation Representative Setting flow rate ..................25 Error messages / Troubleshooting............26 Performing Maintenance ................27 Maintenance interval..................27 Changing the Filter Element ..............27 Changing the filter element (FMM-A-S … -2) ..........28 Decommissioning the FMM................30 Disposing of the FMM.................30 Contact/Service...................31 Spare Parts and Accessories..............32 Spare Parts....................32 FMM-A-S …...
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Page 5: Preface
If you discover errors while reading the documentation or have suggestions or other useful information, please don’t hesitate to contact us: HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51... -
Page 6: Customer Service
Warranty For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC FILTER SYSTEMS GMBH. You will find this at www.hydac.com -> Legal information. FMM-A-S Page 6 / 40 en(us) MoWa FMM-A-S 3874981 en(us) 2013-09-18.doc... -
Page 7: Using The Documentation
Documentation Representative Using the documentation Note that the method described for locating specific information does not release you from your responsibility of carefully reading these instructions prior to starting the unit up for the first time and at regular intervals in the future. What do I want to know? I determine which topic I am looking for. -
Page 8: Safety Information And Instructions
Safety Information and Instructions Safety Information and Instructions The module was built according to the statutory provisions valid at the time of delivery and satisfies current safety requirements. Any residual hazards are indicated by safety information and instructions and are described in the operating instructions. Observe all safety and warning instructions attached to the module. -
Page 9: Signal Words And Their Meaning In The Safety Information And Instructions
Safety Information and Instructions Signal words and their meaning in the safety information and instructions DANGER DANGER indicates a danger with a high risk and which will lead to death or serious injury if not avoided. WARNING WARNING indicates a danger with a medium risk and which can lead to death or serious injury if not avoided. -
Page 10: Observe Regulatory Information
Safety Information and Instructions Observe regulatory information Also observe the following regulatory information and guidelines: • Legal and local regulations for accident prevention • Legal and local regulations for environmental protection • Country-specific regulations, organization-specific regulations Proper/Designated Use Use the module only for the application described in the following: The FluidMonitoring Module FMM is for monitoring solid particle contamination in hydraulic systems. -
Page 11: Improper Use Or Use Deviating From Intended Use
Any use extending beyond or deviating therefrom shall not be considered intended use. HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use. The user alone, shall assume any and all associated risk Improper use may result in hazards and/or will damage the module. -
Page 12: Qualifications Of Personnel / Target Group
Safety Information and Instructions Qualifications of personnel / target group Persons who work on the module must be aware of the associated hazards when using the module. Operating and specialist personnel must have read and understood the operating instructions, in particular the safety information and instructions, and applicable regulations before beginning work. -
Page 13: Unpacking The Fmm
Unpacking the FMM Activity Person Knowledge Transport / storage Auxiliary • No specialist knowledge personnel required • Safe handling/use of tools Hydraulic / electrical Specialist installation, personnel • Fitting and connection of first commissioning, hydraulic lines and pipelines and connections maintenance, •... -
Page 14: Decoding The Model Code Label
Decoding the model code label Drain the FMM completely before putting it into storage. If necessary, rinse the FMM with n-heptane to prevent it from gumming up during storage. Decoding the model code label For product identification details of the ConditionSensor see the Model code label. -
Page 15: Checking The Scope Of Delivery
Checking the scope of delivery Checking the scope of delivery The FluidMonitoring Module FMM comes packed and factory-assembled. Before commissioning the FMM, check the contents of the package to make sure it has not been damaged during transport and that it is complete. The following items are supplied: Qty. -
Page 16: Fmm Features
FMM Features FMM Features The FMM-A-S is used as a robust and stationary system for the online measurement of solid particle contamination in hydraulic and lubricant fluids (e.g. as an indication of wear, dirt entering from outside). The FMM-A-S features all of the requisite connectors/adapters, enabling it to be easily connected to existing hydraulic circuits with an operating pressure range of 15 to 300 bar. -
Page 17: Components
FMM Features Components The FMM has the following components, depending on the version: FMM-A-S … -1 Item Description FMM-A-S installation block ContaminationSensor CS 1000 series Inlet (IN), Test coupling Type 1604 / female thread G ¼ acc. ISO 228 Outlet (OUT), Test coupling Type 1604 / female thread G ¼... -
Page 18: Fmm-A-S
FMM Features FMM-A-S … -2 Item Description FMM-A-S installation block ContaminationSensor CS 1000 series Inlet (IN), Test coupling Type 1604 / female thread G ¼ acc. ISO 228 Outlet (OUT), Test coupling Type 1604 / female thread G ¼ acc. ISO 228 Flow control valve (adjustable) / lockable Filter bowl / Filter element FMM-A-S... -
Page 19: Dimensions
Dimensions Dimensions The FMM has the following dimensions, depending on the version and additional sensor: FMM-A-S … -1 FMM-A-S Page 19 / 40 en(us) MoWa FMM-A-S 3874981 en(us) 2013-09-18.doc 2013-09-18... -
Page 20: Fmm-A-S
Dimensions FMM-A-S … -2 FMM-A-S Page 20 / 40 en(us) MoWa FMM-A-S 3874981 en(us) 2013-09-18.doc 2013-09-18... -
Page 21: Hydraulic Diagram
Hydraulic diagram Hydraulic diagram The FMM has the following hydraulic diagram, depending on the version and additional sensor: FMM-A-S Page 21 / 40 en(us) MoWa FMM-A-S 3874981 en(us) 2013-09-18.doc 2013-09-18... -
Page 22: Installing / Deinstalling The Fmm
Installing / deinstalling the FMM Installing / deinstalling the FMM Install the FMM-A-S so that all connections and operating elements are easily accessible and so that the filter element change can easily be carried out. When selecting the installation site, check the ambient conditions such as temperature, dust, water, etc. - Page 23 Installing / deinstalling the FMM FMM-A-S Page 23 / 40 en(us) MoWa FMM-A-S 3874981 en(us) 2013-09-18.doc 2013-09-18...
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Page 24: Connecting Fmm With The Hydraulic System
Connecting FMM with the hydraulic system Connecting FMM with the hydraulic system WARNING Hydraulic systems are under pressure Danger of bodily injury The hydraulic system must be depressurized ► before performing any work on the hydraulic system. If there are particles larger than 400 microns in the hydraulic system, or if this is to be expected, place a strainer (e.g. -
Page 25: Setting Flow Rate
Setting flow rate Setting flow rate The internal flow control valve is used to keep the flow rate through the contamination sensor constant, independent of changes in pressure and temperature (changes in viscosity). Set the flow control valve to the scale position according with the medium to be examined. -
Page 26: Error Messages / Troubleshooting
Error messages / Troubleshooting Error messages / Troubleshooting The following error message may result when the CS1000 is combined with the FMM connection block. LED Blink code / Status To do Display / Analog output / Switch out Check flow If the oil quality is below the measurement limit... -
Page 27: Performing Maintenance
Performing Maintenance Performing Maintenance Maintenance interval Replace the filter element at least every six months. Changing the Filter Element WARNING Hydraulic systems are under pressure Danger of bodily injury The hydraulic system must be depressurized ► before performing any work on the hydraulic system. -
Page 28: Changing The Filter Element (Fmm-A-S
Performing Maintenance Changing the filter element (FMM-A-S … -2) WARNING Hydraulic systems are under pressure Danger of bodily injury The hydraulic system must be depressurized ► before performing any work on the hydraulic system. Item Description Manifold block Filter bowl O-ring Support ring Filter element... - Page 29 Performing Maintenance When changing the filter element, proceed as follows: Unscrew the filter bowl (2) using an open-jaw wrench, opening width 27mm in a clockwise direction. Remove the filter bowl (2) by moving it downwards. Please observe that there will still be medium in the filter bowl (2). Dispose of the medium in accordance with the local regulations.
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Page 30: Decommissioning The Fmm
Decommissioning the FMM Decommissioning the FMM To decommission the unit, proceed as follows: Remove the plug from the sensor(s). Depressurize the system. Remove the connected hoses/piping from the FMM. Remove the FMM. Disposing of the FMM Dispose of the packaging material in an environmentally friendly manner. After dismantling the module and separating its various materials, dispose of it in an environmentally friendly manner. -
Page 31: Contact/Service
Contact/Service Contact/Service For product information, technical support or if you have comments or suggestions concerning this manual, please contact: HYDAC FILTER SYSTEMS GMBH Telephone: ++49 (0) 6897 509 1174 Telefax: ++49 (0) 6897 509 846 E-Mail: filtersystems@hydac.com Regular inspection and maintenance work is indispensable for ensuring trouble-free operation and long service life for your FluidAqua Mobil. -
Page 32: Spare Parts And Accessories
Spare Parts and Accessories Spare Parts and Accessories Spare Parts Description Part no. Manifold block ContaminationSensor CS 1000 series (type depending on the design) Fixing screws for CS 1000 603049 O-ring (FPM) 6003048 between CS 1000 and FMM connection block O-ring (EPDM) 637473 between CS 1000 and FMM connection block... -
Page 33: Accessories
Spare Parts and Accessories Accessories Description Part no. Socket plug (female), 8-pin, 3281243 M12x1, with screw clamp Socket plug (female) with 2 m 3281220 line, shielded, 8-pole, M12x1 Socket plug (female) with 5 m 3281239 line, shielded, 8-pole, M12x1 Extension cable 5 m, socket plug (female) 8-pole, 3281240 M12x1 / socket plug (male) 8-... -
Page 34: Technical Data
Technical data Technical data Technical Data FMM Mounting position vertical, with the direction of flow from bottom to top. Operating pressure range 15 … 250 bar / 217 … 3625 psi Differential pressure ≥ 15 bar Connectors (IN / OUT) Test point type 1604 or thread G 1/4 according ISO 228 Sealing material... -
Page 35: Model Code
Model Code Model Code - A - S - 0 - CS1220 - A - z - 0 - 1 - 0 / 000 Product = FluidMonitoring Modul Hydraulic application = Adjustable Flow Control Valve (Pressure system > 15 bar) Sensor combination = CS 1000 Seal... -
Page 36: Index
Index Index INLET ..............14 ........17, 18, 22, 24, 26, 34, 35 Accessories ..........4, 32, 33 Ambient temperature range ......34 Auxiliary personnel Maintenance ..........13 ..........1, 4, 15, 27 Model code ............14 Mounting position ..........34 Calibration ............ - Page 40 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com Email: filtersystems@hydac.com...
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